The effect of the arc on annular-thrust aerostatic porous bearings

2017 ◽  
Vol 69 (6) ◽  
pp. 925-929
Author(s):  
Polina V. Khan ◽  
Dawit Zenebe Segu ◽  
Pyung Hwang
Keyword(s):  
Carrying Capacity ◽  
Load Carrying Capacity ◽  
Radial Load ◽  
Static Characteristics ◽  
Finite Element Scheme ◽  
Content Type ◽  
Porous Bearing ◽  
Load Carrying ◽  
Design And Manufacturing ◽  
Thrust Load

Purpose Aerostatic porous bearings are important for guide rails and spindles. It is well-known that flow restrictors made of porous materials offer major advantages over conventional restrictors in such bearings, including design and manufacturing, load-carrying capacity, stiffness, damping and dynamic stability. Thus, this work numerically investigates the effect of the arc on a new combined annular-thrust aerostatic porous bearing. Design/methodology/approach The static characteristics of an annular-thrust aerostatic porous bearing were studied using a fast finite element scheme. The pressure distribution, radial load and thrust load were analyzed as functions of the arc, permeability and eccentricity. Findings The results reveal that the radial load achieves maximal values at an optimal arc value between 200 and 300, and the thrust load increases monotonically with increasing arc. Originality/value This work developed a new combined annular-thrust aerostatic porous bearing to investigate the effect of arc on the annular-thrust aerostatic porous bearings to increase the load-carrying capacity.

Preload effects on the static characteristics of three-lobe journal bearings lubricated with a couple stress fluid

2019 ◽  
Vol 71 (10) ◽  
pp. 1136-1143 ◽  
Author(s):  
Boualem Chetti ◽  
Wael Ahmed Crosby
Keyword(s):  
Friction Coefficient ◽  
Carrying Capacity ◽  
Couple Stress ◽  
Journal Bearing ◽  
Significant Rise ◽  
Couple Stress Fluid ◽  
Load Carrying Capacity ◽  
Static Characteristics ◽  
Content Type ◽  
Load Carrying

Purpose The purpose of this paper is to present the effect of the preload on the static characteristics of three-lobe bearings lubricated with a fluid blended with high polymer additives modeled as a couple stress fluid. Design/methodology/approach Based on the micro-continuum theory, the modified Reynolds equation for couple stress fluids is solved using a finite difference method to obtain the distribution of the pressure, the load-carrying capacity, the attitude angle, the friction coefficient and the side leakage for various values of the couple stress parameter and the preload factor. Findings The results show that the presence of a couple stress in the lubricants improves the static characteristics of this type of bearing compared to those lubricated with Newtonian fluids for any value of the preload factor. Thus, it is found that the preload significantly affects the performance of the three-lobe journal bearing lubricated with a couple stress fluid or a Newtonian fluid. Moreover, the investigation showed that increasing the preload factor exhibits an increase in the load carrying capacity and the attitude angle, but it decreases the friction coefficient and the side leakage especially at a lower preload factor. Furthermore, using a couple stress fluid and a higher preload factor led to a significant rise in the load carrying capacity and a significant reduction in the friction coefficient. Practical implications This study helped improve the performance characteristics of the three-lobe journal bearing. Originality/value The presence of couple stress in the lubricants improves the static characteristics of this type of bearing compared to those lubricated with Newtonian fluids for any value of the preload factor. The usage of the couple stress fluid and the higher preload factor led to a significant rise in the load carrying capacity and a significant reduction in the friction coefficient.

Numerical investigation of squeeze film lubrication on bioinspired hexagonal patterned surface

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Binbin Su ◽  
Xianghe Zou ◽  
Lirong Huang
Keyword(s):  
Flow Rate ◽  
Carrying Capacity ◽  
Squeeze Film ◽  
Load Carrying Capacity ◽  
Two Dimensional ◽  
Working Mechanism ◽  
Content Type ◽  
Patterned Surface ◽  
Load Carrying ◽  
Film Lubrication

Purpose This paper aims to investigate the squeeze film lubrication properties of hexagonal patterned surface inspired by the epidermis structure of tree frog’s toe pad and numerically explore the working mechanism of hexagonal micropillar during the acquisition process of high adhesive and friction for wet contacts. Design/methodology/approach A two-dimensional elastohydrodynamic numerical model is employed for the squeezing contacts. The pressure distribution, load carrying capacity and liquid flow rate of the squeeze film are obtained through a simultaneous solution of the two-dimensional Reynolds equation and elasticity deformation equations. Findings Higher pressure is found to be longitudinally distributed across individual hexagonal pillar, with pressure peak emerging at the center of hexagonal pillar. Expanding the area density and shrinking the channel depth or initial film thickness will improve the magnitude of squeezing pressure. Relatively lower pressure is generated inside interconnected channels, which reduces the load carrying capacity of the squeeze film. Meanwhile, the introduction of microchannel is revealed to downscale the total mass flow rate of squeezing contacts. Originality/value This paper provides a good proof for the working mechanism of surface microstructures during the acquisition process of high adhesive and friction for wet contacts.

Influence of water contamination in gear lubricants on wear and micro-pitting performance of case carburized gears

2017 ◽  
Vol 69 (4) ◽  
pp. 612-619 ◽  
Author(s):  
Christian Engelhardt ◽  
Jochen Witzig ◽  
Thomas Tobie ◽  
Karsten Stahl
Keyword(s):  
Carrying Capacity ◽  
Research Work ◽  
Load Carrying Capacity ◽  
Wear Performance ◽  
Content Type ◽  
Effect Of Water ◽  
Base Oils ◽  
Load Carrying ◽  
Different Types ◽  
Influence Of Water

Purpose Water can alter the performance of modern gear lubricants by influencing the flank load carrying capacity of gears significantly. The purpose of this paper is to investigate the influence of water contaminations in different kinds of base oils on the micro-pitting and wear performance of case carburized gears. Design/methodology/approach Concerning micro-pitting and wear, tests, based mostly on the following standardized tests, are performed on a Forschungsstelle fuer zahnraeder und getriebebau (FZG)-back-to-back gear test rig: micro-pitting short test Graufleckenkurztest (GFKT) according to DGMK 575 (screening test), micro-pitting test Graufleckentest (GT) according to FVA 54/7 (load stage test and endurance test) and Slow-speed wear test according to DGMK 377. To investigate the effect of water on the gear load carrying capacity dependent on different types of base oils, two polyglycol oils (PG1 and PG2), a polyalphaolefin oil, a mineral oil and an ester oil E are used. Each of these oils are common wind turbine gear oils with a viscosity ISO VG-220. Additionally, a manual transmission fluid with a viscosity of society of automotive engineers (SAE) 75W-85 is tested. Findings Considering the micro-pitting and wear performance, a significant decrease caused by water contaminations could not be detected. Regarding pitting damages, a generally negative influence was observed. This influence was differently distinctive for different base oil types. Especially non-polar lubricants seem to be affected negatively. The documented damages of the tooth flanks confirm this observation. While typical pitting damages appeared in test runs with polar lubricants, the disruption in test runs with non-polar lubricants was more extensive. Based on the experimental investigations, a general model of the damaging mechanisms of water contaminations in lubricants was derived. It is split into three partitions: interaction lubricant–water (effect of water on the molecular structure of base oils and additives), chemical-material-technological (especially corrosive reactions) and tribological influence (effect of water droplets in the contact zone). It has to be considered that the additive package of lubricants affects the influence of water contaminations on the flank load carrying capacity distinctively. An influence of water on the micro-pitting and wear performance in other than the given lubricants cannot be excluded. Originality/value While former research work was focused more on the effects of water in mineral oils, investigations concerning different types of base oils as well as different types of damages were carried out within this research project.

A study into the ability of SPD to restore the buckling strength and modes of rib stiffened panels with simulated stress corrosion cracks

2017 ◽  
Vol 8 (1) ◽  
pp. 63-78 ◽  
Author(s):  
Rhys Jones ◽  
Neil Matthews ◽  
Daren Peng ◽  
Nicholas Orchowski
Keyword(s):  
Experimental Study ◽  
Stress Corrosion ◽  
Carrying Capacity ◽  
Particle Deposition ◽  
Load Carrying Capacity ◽  
Load Path ◽  
Premature Failure ◽  
Content Type ◽  
Buckling Strength ◽  
Load Carrying

Purpose The purpose of this paper is to describe the results of a combined numerical and experimental study into the ability of supersonic particle deposition (SPD) to restore the load carrying capacity of rib stiffened wing planks with simulated stress corrosion cracking (SCC). Design/methodology/approach In this context the experimental results reveal that SCC can result in a dramatic reduction in the load carrying capacity of the structure and catastrophic failure via cracking that tears the length of the structure through buckling. A combined numerical and experimental study then reveals how this reduction, in the load carrying capacity can be overcome by using SPD. Findings This paper is the first to show that SPD can be used to restore the load carrying capacity of rib stiffened structures with SCC. It also shows that SPD repairs can be designed to have only a minimal effect on the local stiffness and hence on the load path. However, care should be taken to ensure that the design is such that premature failure of the SPD does not occur. Originality/value This is the first paper to show that a thin layer of SPD deposited 7,075 aluminium alloy powder on either side of the SCC-simulated stiffener has the potential to restore the load carrying capability of a rib stiffened structure. As such it represents an important first step into establishing the potential for SPD to restore the buckling strength of rib stiffened wing panels containing SCC.

Influence of hard rolling and the cooling lubricant on the material properties and the rolling strength of PM gears

2019 ◽  
Vol 71 (3) ◽  
pp. 406-410
Author(s):  
Fritz Klocke ◽  
Thomas Bergs ◽  
Christoph Löpenhaus ◽  
Philipp Scholzen ◽  
Tim Frech
Keyword(s):  
Boundary Layer ◽  
Carrying Capacity ◽  
Material Properties ◽  
Rolling Process ◽  
Surface Zone ◽  
Load Carrying Capacity ◽  
Content Type ◽  
Load Carrying ◽  
Phosphorous Content ◽  
Cooling Lubricant

Purpose The lower density of powder metallurgical (PM) gears compared to solid steel gears leads to not only a lower weight but also a lower load-carrying capacity. Therefore, PM gears are cold rolled before hardening to increase the density in the highly stressed surface zone and, thus, the flank load-carrying capacity. A further approach to increase the flank load-carrying capacity is the reduction of friction and wear in the tooth contact. The purpose of this paper is to analyze the hard rolling process as a new manufacturing step in the PM process chain to influence the boundary layer. Design/methodology/approach The investigation includes the new process of hard rolling, the variation of the cooling lubricant in the hard rolling process and the evaluation of its influence on the material properties and the flank load-carrying capacity. Therefore, the additives of the cooling lubricant are varied regarding the sulfur and phosphorous content. The load-carrying capacity is evaluated on disk-on-disk test rig and the material properties are evaluated by metallographic tests and boundary layer. Findings The results of the specimen characteristics in the micro and nano range show a significant influence of hard rolling on the residual stresses and the chemical surface composition. Because of hard rolling, residual compressive stresses as well as roughness are reduced and the flank load-carrying capacity is increased by high phosphorous content of the cooling lubricant. Originality/value This paper investigates a new manufacturing step to increase resource efficiency by increasing the flank load-carrying capacity of spur gears.

Analysis of misaligned water-lubricated polymer bearing with axial grooves

2019 ◽  
Vol 71 (3) ◽  
pp. 411-419 ◽  
Author(s):  
Fangrui Lv ◽  
Chunxiao Jiao ◽  
Donglin Zou ◽  
Na Ta ◽  
Zhu-shi Rao
Keyword(s):  
Carrying Capacity ◽  
Hydrodynamic Pressure ◽  
Maximum Pressure ◽  
Load Carrying Capacity ◽  
Misalignment Angle ◽  
Content Type ◽  
Load Carrying ◽  
Polymer Bearing ◽  
Journal Misalignment ◽  
Practical Implications

Purpose The purpose of this paper is to analyze the lubrication behavior of misaligned water-lubricated polymer bearings with axial grooves. Design/methodology/approach A lubrication model considering journal misalignment, bush deformation and grooves is established. In dynamic analyses of shaft systems, bearings are usually simplified as supporting points. Thus, an approach for solving the equivalent supporting point location is presented. The influence of misalignment angle and groove number on film thickness, hydrodynamic pressure distribution, load-carrying capacity and ESP location is investigated. Findings As the misalignment angle increases, the location of the maximum pressure and ESP are shifted toward the down-warping end, and the load-carrying capacity of the bearing decreases. In comparison to the nine-groove bearing, the six grooves bearing has a higher load-carrying capacity and the ESP is located closer to the down-warping end for an equivalent misalignment angle. Practical implications The results of this study can be applied to marine propeller shaft systems and other systems with misaligned bearings. Originality/value A study on the lubrication behavior of misaligned water-lubricated polymer bearings with axial grooves is of significant interest to the research community.

Influence of tribofilms on failures and friction of gears with particular focus on running-in

2019 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Andreas Ziegltrum ◽  
Stefan Emrich ◽  
Thomas Lohner ◽  
Klaus Michaelis ◽  
Alexander Brodyanski ◽  
...  
Keyword(s):  
Surface Analysis ◽  
Carrying Capacity ◽  
Experimental Investigations ◽  
Spur Gears ◽  
Load Carrying Capacity ◽  
Friction Behavior ◽  
Content Type ◽  
Load Carrying ◽  
Gear Contact ◽  
Local Pressures

Purpose This paper aims to address the influence of tribofilms and running-in on failures and friction of gears. The operation regime of gears is increasingly shifted to mixed and boundary lubrication, where high local pressures and temperatures occur at solid interactions in the gear contact. This results in strong tribofilm formation due to interactions of lubricant and its additives with the gear flanks and is related to changes of surface topography especially pronounced during running-in. Design/methodology/approach Experiments at a twin-disk and gear test rig were combined with chemical, structural and mechanical tribofilm characterization by surface analysis. Pitting lifetime, scuffing load carrying capacity and friction of ground spur gears were investigated for a mineral oil with different additives. Findings Experimental investigations showed a superordinate influence of tribofilms over surface roughness changes on damage and friction behavior of gears. Surface analysis of tribofilms provides explanatory approaches for friction behavior and load carrying capacity. A recommendation for the running-in of spur gears was derived. Originality/value Experimental methods and modern surface analysis were combined to study the influence of running-in and tribofilms on different failures and friction of spur gears.

Static characteristics of misaligned multiple axial groove water-lubricated bearing in the turbulent regime

2016 ◽  
Vol 231 (3) ◽  
pp. 385-398 ◽  
Author(s):  
Ravindra Mallya ◽  
Satish B Shenoy ◽  
Raghuvir Pai
Keyword(s):  
Reynolds Number ◽  
Friction Coefficient ◽  
Carrying Capacity ◽  
Journal Bearing ◽  
Load Capacity ◽  
Turbulent Regime ◽  
Load Carrying Capacity ◽  
Static Characteristics ◽  
Load Carrying ◽  
Turbulence Effects

The static characteristics of misaligned three-axial water-lubricated journal bearing in the turbulent regime are analyzed for groove angles 36° and 18°. Ng and Pan’s turbulence model is applied to study the turbulence effects in the journal bearing. The static parameters such as load-carrying capacity, friction coefficient, and side leakage are found for different degree of misalignment (DM). The change in flow regime of the lubricant from laminar to turbulent and the increase in misalignment, improved the load capacity of the bearing. For lightly loaded bearings, the friction coefficient of the bearing increased with the increase in Reynolds number.

Effect of surface roughness and elastic deformation on the performance of a magnetic fluid-based squeeze film in rotating porous annular plates

2014 ◽  
Vol 66 (3) ◽  
pp. 490-497
Author(s):  
Mukesh E. Shimpi ◽  
Gunamani Deheri
Keyword(s):  
Elastic Deformation ◽  
Magnetic Fluid ◽  
Carrying Capacity ◽  
Type Equation ◽  
Squeeze Film ◽  
Rotational Inertia ◽  
Load Carrying Capacity ◽  
Content Type ◽  
Annular Plates ◽  
Load Carrying

Purpose – The purpose of this paper is to study and analyse the behaviour of a magnetic fluid-based squeeze film between rotating transversely rough porous annular plates, taking the elastic deformation into consideration. Design/methodology/approach – The stochastic film thickness characterizing the roughness is considered to be asymmetric with non-zero mean and variance and skewness while a magnetic fluid is taken as the lubricant. The associated stochastically averaged Reynolds-type equation is solved with appropriate boundary conditions to obtain the pressure distribution, which in turn is used to derive the expression for the load-carrying capacity. Findings – It is observed that the roughness of the bearing surfaces affects the performance adversely, although the bearing registers an improved performance owing to the magnetic fluid lubricant. Also, it is seen that the deformation causes reduced load-carrying capacity. The bearing can support a load even in the absence of flow, unlike the case of conventional lubricants. Originality/value – The originality of the paper lies in the fact that the negative effect of porosity, deformation and standard deviation can be minimized to some extent by the positive effect of the magnetic fluid lubricant in the case of negatively skewed roughness by suitably choosing the rotational inertia and aspect ratio. This effect becomes sharper when negative variance occurs.

The Axial Load-Carrying Capacity of Radial Cylindrical Roller Bearings

1970 ◽  
Vol 92 (1) ◽  
pp. 129-134 ◽  
Author(s):  
H. Korrenn
Keyword(s):  
Carrying Capacity ◽  
Hydrodynamic Lubrication ◽  
Experimental Investigations ◽  
Load Carrying Capacity ◽  
Oil Viscosity ◽  
Application Range ◽  
Roller Bearings ◽  
Load Carrying ◽  
Thrust Load ◽  
Cylindrical Roller

Thrust load transmission at the contact areas of roller ends and flanges occurs under conditions of pure sliding. Recent theoretical and experimental investigations showed that with adequately designed roller ends and flanges and with a satisfactory lubricant high thrust loads can be accommodated over a wide speed range with fully hydrodynamic lubrication. The conventional methods used for the determination of the safe thrust load should be revised and supplemented. Oil viscosity should be introduced as an important parameter. Contrary to present opinion the hydrodynamic load-carrying capacity at the flange increases with increasing speed. This new knowledge broadens the application range of radial cylindrical roller bearings.

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