Towards understanding of ultrasonic consolidation process with “process map”

2015 ◽  
Vol 21 (4) ◽  
pp. 461-468 ◽  
Author(s):  
Song Zhang ◽  
Dalong Yi ◽  
Hui Zhang ◽  
Lili Zheng ◽  
Yuduo Zhang ◽  
...  

Purpose – The purpose of this paper is to identify the key parameters that control the bonding formation of foils by the ultrasonic consolidation (UC) process and to build the correlations among process operating conditions and key control parameters through the concept of “process map”. Design/methodology/approach – The concept of “process map” is proposed based on the diffusion bonding mechanism for the UC process, and numerical simulations have been applied to the UC process to predict peak temperature and plastic strain at the contact interface by considering a wide range of process operating conditions. Findings – This map reveals that the formation of bonding among foils by the UC process requires a good match between temperature and plastic deformation at the contact interface. This limits the process operating window to a narrow region in the strain – temperature coordinate system. Originality/value – This work has identified the underlying mechanism for bonding formation and the key control parameters of the UC process. The concept of “process map” for the UC process was developed, which allows the process optimization through two critical process control parameters of temperature and plastic strain at the contact interface instead of five operating conditions.

Author(s):  
Husein Elkeshreu ◽  
Otman Basir

Many medical applications benefit from the diversity inherent in imaging technologies to obtain more reliable diagnoses and assessments. Typically, the images obtained from multiple sources are acquired at distinct times and from different viewpoints, rendering a multitude of challenges for the registration process. Furthermore, different areas of the human body require disparate registration functional capabilities and degrees of accuracy. Thus, the benefit attained from the image multiplicity hinges heavily on the imaging modalities employed as well as the accuracy of the alignment process.  It is no surprise then that a wide range of registration techniques has emerged in the last two decades. Nevertheless, it is widely acknowledged that despite the many attempts, no registration technique has been able to deliver the required accuracy consistently under diverse operating conditions.  This paper introduces a novel method for achieving multimodal medical image registration based on exploiting the complementary and competitive nature of the algorithmic approaches behind a wide range of registration techniques. First, a thorough investigation of a wide range of registration algorithms is conducted for the purpose of understanding and quantifying their registration capabilities as well as the influence of their control parameters. Subsequently, a supervised randomized machine learning strategy is proposed for selecting the best registration algorithm for a given registration instance, and for determining the optimal control parameters for such algorithm. Several experiments have been conducted to verify the capabilities of the proposed selection strategy with respect to registration reliability, accuracy, and robustness.


2017 ◽  
Vol 23 (3) ◽  
pp. 297-309 ◽  
Author(s):  
Rakesh Mishra ◽  
Syed Mohammad Saad

Purpose Use of fossil fuels in automotive sector is one of the primary causes of greenhouse emissions. The automotive engines need to perform at their best efficiency point to limit these emissions. Most of the quality indicators in this regard are based on near steady state global operational characteristics for engines without considering local performance. In the present study, extensive numerical simulations have been carried out covering a wide range of steady state and transient operating conditions to quantify interaction of turbocharger with engines through turbo lag phenomena which may cause increased emissions during the load change conditions. Furthermore possible innovations have been explored to minimize turbo lag phenomena. The paper aims to discuss these issues. Design/methodology/approach In this paper quality indicators have been developed to quantify the performance of turbocharged diesel engine under the transient event of rapid change in fueling rate which has been rarely investigated. The rate of fueling is changed from 40 mm3/injection to 52 mm3/injection at 1,000 rpm engine speed which corresponds to normal operating condition. To improve quality of transient response, torque assistance method and reduction of inertia of compressor wheel have been used. Parametric study has been undertaken to analyze the quality indicators such as outlet pressure of the compressor and the compressor speed. The turbo lag is quantified to obtain the close to optimal transient response of turbocharged diesel engine. Findings It has been shown that, with torque assist the transient response of the internal combustion engine is significantly improved. On the other hand, marginal improvement in transient response is observed by the reduction in inertia of the compressor wheel. Research limitations/implications The findings indicate that turbo lag can be minimized by providing torque assistance by active and passive means. Practical implications The developed methods can be used in practice for efficient operation of vehicles. Social implications The work carried out in the paper provides a way to minimize harmful emissions. Originality/value The quality indicators developed provide a quantitative measure of turbo lag phenomena and address the above mentioned problems.


2016 ◽  
Vol 68 (6) ◽  
pp. 676-682 ◽  
Author(s):  
Bahaa Saleh ◽  
Ayman A. Aly

Purpose The aim of this paper is to evaluate the effect of surface treatment on slurry erosion behavior of AISI 5,117 steel using artificial neural network (ANN) technique. Design/methodology/approach The slurry erosion wear behavior of electroless nickel-phosphorus (Ni-P) coated, carburized and untreated AISI 5,117 alloy steel was investigated experimentally and theoretically using ANN technique based on error back propagation learning algorithm. Findings From the obtained results, it can be concluded that the proposed AAN model can be successfully used for evaluating slurry erosion behavior of the Ni-P coated, carburized and untreated AISI 5,117 steel for wide range of operating conditions and Ni-P coating and carburizing improve the slurry erosion resistance of AISI 5,117 steel; however, the coating is more efficient. Originality/value Slurry erosion is a serious problem for the performance, reliability and service life of engineering components used in many industrial applications. To improve the performance of these components, engineering surface technologies have been attracting a great deal of attention. The extent of slurry erosion is dependent on a wide range of variables. To account all variables that effect on erosion behavior, prediction of erosion behavior by soft computational technique is one of the most important requirements. ANN has the ability to tackle the problem of complex relationships among variables that cannot be accomplished by traditional analytical methods.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Premkumar John ◽  
Rajeev Vamadevan Rajam ◽  
Rajkumar Mattacaud Ramachandralal ◽  
Krishnakumar Komalangan

Purpose The purpose of this study is to distinguish the difference in tribological behavior of functionally graded composites in two sliding modes, namely, unidirectional and reciprocating. Design/methodology/approach A356-(10 Wt.%)SiCp functionally graded composite material (FGM) was prepared by vertical centrifugal casting and then a comparison was made between the tribological characteristics using pin-on-disk and pin-on-reciprocating plate configurations under identical operating conditions (sliding distance (s): 350 m; load (W): 30 = W = 120 N, in steps of 30 N; and velocity (v): 0.2 = v = 1.2 m/s, in steps of 0.2 m/s). Two types of test pins were considered, namely, a test pin taken from the outer zone of the FGM with maximum particle concentration and a test pin taken from the inner zone of the FGM in a matrix-rich region. Findings The study revealed that, for the test pin taken from the outer zone of the FGM in the low-velocity range (0.2–0.4 m/s), the reciprocating wear of the friction pair was dominant, while unidirectional wear was dominant in the velocity range of 0.6–0.8 m/s for the entire load range investigated. However, when the velocity was increased from 1.0 to 1.2 m/s, conflicting nature of dominancy in the wear characteristics of the friction pair was observed, depending on the loading condition. In addition, the inner zone FGM pin underwent seizure in the reciprocating mode, whereas this phenomenon was not seen in the unidirectional mode. Originality/value Differences in wear and friction characteristics of FGM friction pairs in two different sliding modes were investigated over a wide range of operating parameters.


Sensor Review ◽  
2015 ◽  
Vol 35 (2) ◽  
pp. 174-182 ◽  
Author(s):  
Dong Wang ◽  
Guoyu Lin ◽  
Weigong Zhang

Purpose – Wheel force transducers (WFTs) have performance characteristics that make them attractive for applications in endurance evaluation of road vehicles, ride and handling optimization, tire development and vehicle dynamics. As a WFT is mounted on the the driven wheel, the loads on the wheel and the outputs of WFTs are usually nonlinearly related. Thus, a real-time filter is needed to measure the true loads on the wheel. Design/methodology/approach – In this paper, a new nonlinear filtering algorithm utilizing quadrature Kalman filter (QKF) is proposed to track the actual loads in real time through establishing the specific observation equations with Singer models. Findings – The simulation results show that the accuracy and the rapidity of QKF outperforms the capability of the unscented Kalman filter (UKF). Then, the dynamic tests on the MTS testing platform give the comparisons between the real-time QKF and the wavelet transform, where the former has superior dynamic accuracy. Finally, the practical tests of shifting and braking on a real vehicle confirm the effectiveness of QKF, which further validates the proposed method fitting reality. Originality/value – In this paper, a newly improved algorithm with QKF for WFT has been proposed and tested experimentally. As the wheel loads are always time-varying and complex, introducing Gaussian noise in the outputs of the transducer, WFT-suitable Singer model and WFT measurement equation base on a QKF are established. The experiment results show that QKF has advanced performance than the traditional UKF. Also, the road wheel test bed produced by MTS has been exploited as the test platform to demonstrate the dynamic efficiency of the proposed real-time filter under various operating conditions for a wide range of loads. And, the practical tests with the real vehicle are accomplished to verify the value and effectiveness of the proposed method.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Dan Wang ◽  
Xueqing Wang ◽  
Lu Wang ◽  
Henry Liu ◽  
Michael Sing ◽  
...  

Purpose This study aims to develop a Stackelberg Game Model for seeking the optimal subsidy plans with varying levels of government financial capability (GFC). Furthermore, the scenario-based analysis is conducted and will enable governments to identify a comprehensive subsidy plan as follows: improve project performance and optimise social welfare. Design/methodology/approach A Stackelberg Game Model is developed to optimise the effectiveness of subsidies on the performance of public-private partnerships (PPPs). Findings According to the scenarios that are generated from the model, governments that are confronting with limited public budgets could reduce the intensity of performance incentives and increase the participation-oriented subsidy. Whilst a participation-oriented subsidy can stimulate private organisations’ willingness to participate in infrastructure PPPs, a performance-oriented subsidy is capable of facilitating the projects’ performances. Intuitively, the performance-oriented subsidy enables the private entities of PPPs to improve their efforts on the projects to realise higher profits. However, the participation-oriented subsidy is unable to affect the level of their effort spent on the projects. To satisfy both parties’ expectations in a PPP, the performance-oriented subsidy needs to be prioritised for a purpose of enabling higher quality outputs. Practical implications The game model developed in this study contributes to the literature by offering new insight into the underlying mechanism of governments and private entities, in terms of their decision-making for subsidy planning and contributions (i.e. resource allocation and spending) during the life-cycle of PPPs. This research enriches the government subsidy model by revealing the effects of the GFC and clarifies the impacts of two different schemes of subsidy on the performance of PPPs. Originality/value The government has been conventionally viewed as being omnipotent to provide PPPs with a wide range of subsidies. However, the subsidies are not unlimited, due to GFC. In addressing this void, this study has modelled the impacts of government subsidy plans with a consideration of GFC-related constraints. The combined effects of the participation- and performance-oriented subsidies on the project performance of PPPs have been examined.


Author(s):  
David A. Ansley

The coherence of the electron flux of a transmission electron microscope (TEM) limits the direct application of deconvolution techniques which have been used successfully on unmanned spacecraft programs. The theory assumes noncoherent illumination. Deconvolution of a TEM micrograph will, therefore, in general produce spurious detail rather than improved resolution.A primary goal of our research is to study the performance of several types of linear spatial filters as a function of specimen contrast, phase, and coherence. We have, therefore, developed a one-dimensional analysis and plotting program to simulate a wide 'range of operating conditions of the TEM, including adjustment of the:(1) Specimen amplitude, phase, and separation(2) Illumination wavelength, half-angle, and tilt(3) Objective lens focal length and aperture width(4) Spherical aberration, defocus, and chromatic aberration focus shift(5) Detector gamma, additive, and multiplicative noise constants(6) Type of spatial filter: linear cosine, linear sine, or deterministic


2020 ◽  
pp. 39-48
Author(s):  
B. O. Bolshakov ◽  
◽  
R. F. Galiakbarov ◽  
A. M. Smyslov ◽  
◽  
...  

The results of the research of structure and properties of a composite compact from 13 Cr – 2 Мо and BN powders depending on the concentration of boron nitride are provided. It is shown that adding boron nitride in an amount of more than 2% by weight of the charge mixture leads to the formation of extended grain boundary porosity and finely dispersed BN layers in the structure, which provides a high level of wearing properties of the material. The effect of boron nitride concentration on physical and mechanical properties is determined. It was found that the introduction of a small amount of BN (up to 2 % by weight) into the compacts leads to an increase in plasticity, bending strength, and toughness by reducing the friction forces between the metal powder particles during pressing and a more complete grain boundary diffusion process during sintering. The formation of a regulated structure-phase composition of powder compacts of 13 Cr – 2 Mо – BN when the content of boron nitride changes in them allows us to provide the specified physical and mechanical properties in a wide range. The obtained results of studies of the physical and mechanical characteristics of the developed material allow us to reasonably choose the necessary composition of the powder compact for sealing structures of the flow part of steam turbines, depending on their operating conditions.


1984 ◽  
Vol 19 (1) ◽  
pp. 87-100
Author(s):  
D. Prasad ◽  
J.G. Henry ◽  
P. Elefsiniotis

Abstract Laboratory studies were conducted to demonstrate the effectiveness of diffused aeration for the removal of ammonia from the effluent of an anaerobic filter treating leachate. The effects of pH, temperature and air flow on the process were studied. The coefficient of desorption of ammonia, KD for the anaerobic filter effluent (TKN 75 mg/L with NH3-N 88%) was determined at pH values of 9, 10 and 11, temperatures of 10, 15, 20, 30 and 35°C, and air flow rates of 50, 120, and 190 cm3/sec/L. Results indicated that nitrogen removal from the effluent of anaerobic filters by ammonia desorption was feasible. Removals exceeding 90% were obtained with 8 hours aeration at pH of 10, a temperature of 20°C, and an air flow rate of 190 cm3/sec/L. Ammonia desorption coefficients, KD, determined at other temperatures and air flow rates can be used to predict ammonia removals under a wide range of operating conditions.


2015 ◽  
Vol 81 (7) ◽  
pp. 2481-2488 ◽  
Author(s):  
Volker Winstel ◽  
Petra Kühner ◽  
Bernhard Krismer ◽  
Andreas Peschel ◽  
Holger Rohde

ABSTRACTGenetic manipulation of emerging bacterial pathogens, such as coagulase-negative staphylococci (CoNS), is a major hurdle in clinical and basic microbiological research. Strong genetic barriers, such as restriction modification systems or clustered regularly interspaced short palindromic repeats (CRISPR), usually interfere with available techniques for DNA transformation and therefore complicate manipulation of CoNS or render it impossible. Thus, current knowledge of pathogenicity and virulence determinants of CoNS is very limited. Here, a rapid, efficient, and highly reliable technique is presented to transfer plasmid DNA essential for genetic engineering to important CoNS pathogens from a uniqueStaphylococcus aureusstrain via a specificS. aureusbacteriophage, Φ187. Even strains refractory to electroporation can be transduced by this technique once donor and recipient strains share similar Φ187 receptor properties. As a proof of principle, this technique was used to delete the alternative transcription factor sigma B (SigB) via allelic replacement in nasal and clinicalStaphylococcus epidermidisisolates at high efficiencies. The described approach will allow the genetic manipulation of a wide range of CoNS pathogens and might inspire research activities to manipulate other important pathogens in a similar fashion.


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