Optimization of adhesion of poly lactic acid 3D printed onto polyethylene terephthalate woven fabrics through modelling using textile properties

2019 ◽  
Vol 26 (2) ◽  
pp. 390-401 ◽  
Author(s):  
Prisca Aude Eutionnat-Diffo ◽  
Yan Chen ◽  
Jinping Guan ◽  
Aurélie Cayla ◽  
Christine Campagne ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Surface Roughness ◽  
Lactic Acid ◽  
Pore Size ◽  
Woven Fabrics ◽  
Poly Lactic Acid ◽  
Content Type ◽  
Textile Materials ◽  
Washing Process ◽  
3D Printed

Purpose This paper aims to evaluate and simulate the impact of the build platform temperature of the three-dimensional (3D) printer, the structure and heat transfer of textiles on the adhesion and durability after washing properties of 3D printed polymer onto textile materials using thin layers of conductive and non-conductive extruded poly lactic acid monofilaments (PLA) deposited on polyethylene terephthalate (PET) woven fabrics through fused deposition modeling (FDM) process. Design/methodology/approach Prior to FDM process, thermal conductivity, surface roughness and mean pore size of PET woven fabrics were assessed using the “hot disk,” the profilometer and the capillary flow porometry methods, respectively. After the FDM process, the adhesion and durability after the washing process properties of the materials were determined and optimized based on reliable statistical models connecting those properties to the textile substrate properties such as surface roughness, mean pore size and thermal conductivity. Findings The main findings point out that higher roughness coefficient and mean pore size and lower thermal conductivity of polyester woven textile materials improve the adhesion properties and the build platform presents a quadratic effect. Additionally, the adhesion strength decreases by half after the washing process and rougher and more porous textile structures demonstrate better durability. These results are explained by the surface topography of textile materials that define the anchorage areas between the printed layer and the textiles. Originality/value This study is for great importance in the development of smart textiles using FDM process as it presents unique and reliable models used to optimize adhesion resistance of 3D printed PLA primary layer onto PET textiles.

Development of three-dimensional printing filaments based on poly(lactic acid)/hydroxyapatite composites with potential for tissue engineering

2021 ◽  
pp. 002199832098856
Author(s):  
Marcela Piassi Bernardo ◽  
Bruna Cristina Rodrigues da Silva ◽  
Luiz Henrique Capparelli Mattoso
Keyword(s):  
Tissue Engineering ◽  
Lactic Acid ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Poly Lactic Acid ◽  
Scanning Calorimetry ◽  
Three Dimensional Printing ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed

Injured bone tissues can be healed with scaffolds, which could be manufactured using the fused deposition modeling (FDM) strategy. Poly(lactic acid) (PLA) is one of the most biocompatible polymers suitable for FDM, while hydroxyapatite (HA) could improve the bioactivity of scaffold due to its chemical composition. Therefore, the combination of PLA/HA can create composite filaments adequate for FDM and with high osteoconductive and osteointegration potentials. In this work, we proposed a different approache to improve the potential bioactivity of 3D printed scaffolds for bone tissue engineering by increasing the HA loading (20-30%) in the PLA composite filaments. Two routes were investigated regarding the use of solvents in the filament production. To assess the suitability of the FDM-3D printing process, and the influence of the HA content on the polymer matrix, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) were performed. The HA phase content of the composite filaments agreed with the initial composite proportions. The wettability of the 3D printed scaffolds was also increased. It was shown a greener route for obtaining composite filaments that generate scaffolds with properties similar to those obtained by the solvent casting, with high HA content and great potential to be used as a bone graft.

scholarly journals Effects of Rice Straw Powder (RSP) Size and Pretreatment on Properties of FDM 3D-Printed RSP/Poly(Lactic Acid) Biocomposites

Molecules ◽  
2021 ◽  
Vol 26 (11) ◽  
pp. 3234
Author(s):  
Wangwang Yu ◽  
Lili Dong ◽  
Wen Lei ◽  
Yuhan Zhou ◽  
Yongzhe Pu ◽  
...  
Keyword(s):  
Lactic Acid ◽  
Rice Straw ◽  
Fused Deposition Modeling ◽  
Flexural Modulus ◽  
Tensile Modulus ◽  
Cost Effective ◽  
Poly Lactic Acid ◽  
Fused Deposition ◽  
Interfacial Compatibility ◽  
3D Printed

To develop a new kind of environment-friendly composite filament for fused deposition modeling (FDM) 3D printing, rice straw powder (RSP)/poly(lactic acid) (PLA) biocomposites were FDM-3D-printed, and the effects of the particle size and pretreatment of RSP on the properties of RSP/PLA biocomposites were investigated. The results indicated that the 120-mesh RSP/PLA biocomposites (named 120#RSP/PLA) showed better performance than RSP/PLA biocomposites prepared with other RSP sizes. Infrared results showed that pretreatment of RSP by different methods was successful, and scanning electron microscopy indicated that composites prepared after pretreatment exhibited good interfacial compatibility due to a preferable binding force between fiber and matrix. When RSP was synergistically pretreated by alkaline and ultrasound, the composite exhibited a high tensile strength, tensile modulus, flexural strength, and flexural modulus of 58.59, 568.68, 90.32, and 3218.12 MPa, respectively, reflecting an increase of 31.19%, 16.48%, 18.75%, and 25.27%, respectively, compared with unmodified 120#RSP/PLA. Pretreatment of RSP also improved the thermal stability and hydrophobic properties, while reducing the water absorption of 120#RSP/PLA. This work is believed to provide highlights of the development of cost-effective biocomposite filaments and improvement of the properties of FDM parts.

scholarly journals Evaluation of a poly(lactic-acid) scaffold filled with poly(lactide-co-glycolide)/hydroxyapatite nanofibres for reconstruction of a segmental bone defect in a canine model

2019 ◽  
Vol 64 (No. 12) ◽  
pp. 531-538
Author(s):  
JW Yun ◽  
SY Heo ◽  
MH Lee ◽  
HB Lee
Keyword(s):  
Lactic Acid ◽  
Bone Defect ◽  
Bone Defects ◽  
Bone Morphogenetic Protein 2 ◽  
Poly Lactic Acid ◽  
Micro Computed Tomography ◽  
Bone Parameters ◽  
3D Printed ◽  
Group 3 ◽  
Group 2

Critical-sized bone defects are a difficult problem in both human and veterinary medicine. To address this issue, synthetic graft materials have been garnering attention. Abundant in vitro studies have proven the possibilities of poly(lactic-acid) (PLA) scaffolds and poly(lactide-co-glycolide)/hydroxyapatite (PLGA/HAp) nanofibres for treating bone defects. The present study aimed at conducting an in vivo assessment of the biological performance of a three dimensional (3D)-printed PLA scaffold filled with a PLGA/HAp nanofibrous scaffold to estimate its potential applications in bone defect reconstruction surgery. Defects were created in a 20 mm-long region of the radius bone. The defects created on the right side in six Beagle dogs (n = 6) were left untreated (Group 1). The defects on the left side (n = 6) were filled with 3D-printed PLA scaffolds incorporated with PLGA/Hap nanofibres with gelatine (Group 2). The other six Beagle dog defects were made bilaterally (n = 12) and filled with the same material as that used in Group 2 along with recombinant bone morphogenetic protein 2 (rhBMP-2) (Group 3). Both the radiological and histological examinations were performed for observing the reaction of the scaffold and the bone. Micro-computed tomography (CT) was utilised for the evaluation of the bone parameters 20 weeks after the experiment. The radiological and histological results revealed that the scaffold was biodegradable and was replaced by new bone tissue. The micro-CT revealed that the bone parameters were significantly (P < 0.05) increased in Group 3. Based on these results, our study serves as a foundation for future studies on bone defect treatment using synthetic polymeric scaffolds.

Experimental investigations into abrasive flow machining (AFM) of 3D printed ABS and PLA parts

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Nitin Dixit ◽  
Varun Sharma ◽  
Pradeep Kumar
Keyword(s):  
Surface Roughness ◽  
Biomedical Applications ◽  
Fused Deposition Modeling ◽  
Experimental Investigations ◽  
Future Research ◽  
Content Type ◽  
Abrasive Flow Machining ◽  
Fused Deposition ◽  
Cylindrical Parts ◽  
3D Printed

Purpose The surface roughness of additively manufactured parts is usually found to be high. This limits their use in industrial and biomedical applications. Therefore, these parts required post-processing to improve their surface quality. The purpose of this study is to finish three-dimensional (3D) printed acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA) parts using abrasive flow machining (AFM). Design/methodology/approach A hydrogel-based abrasive media has been developed to finish 3D printed parts. The developed abrasive media has been characterized for its rheology and thermal stability using sweep tests, thermogravimetric analysis (TGA) and differential thermal analysis (DTA). The ABS and PLA cylindrical parts have been prepared using fused deposition modeling (FDM) and finished using AFM. The experiments were designed using Taguchi (L9 OA) method. The effect of process parameters such as extrusion pressure (EP), layer thickness (LT) and abrasive concentration (AC) was investigated on the amount of material removed (MR) and percentage improvement in surface roughness (%ΔRa). Findings The developed abrasive media was found to be effective for finishing FDM printed parts using AFM. The microscope images of unfinished and finished showed a significant improvement in surface topography of additively manufactures parts after AFM. The results reveal that AC is the most significant parameter during the finishing of ABS parts. However, EP and AC are the most significant parameters for MR and %ΔRa, respectively, during the finishing of PLA parts. Practical implications The FDM technology has applications in the biomedical, electronics, aeronautics and defense sectors. PLA has good biodegradable and biocompatible properties, so widely used in biomedical applications. The ventilator splitters fabricated using FDM have a profile similar to the shape used in the present study. Research limitations/implications The present study is focused on finishing FDM printed cylindrical parts using AFM. Future research may be done on the AFM of complex shapes and freeform surfaces printed using different additive manufacturing (AM) techniques. Originality/value An abrasive media consists of xanthan gum, locust bean gum and fumed silica has been developed and characterized. An experimental study has been performed by combining printing parameters of FDM and finishing parameters of AFM. A comparative analysis in MR and %ΔRa has been reported between 3D printed ABS and PLA parts.

Assessment of the mechanical properties of different textile materials used for outer shell of bulletproof vest: woven fabrics for military applications

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
A.I.H. Fayed ◽  
Y.A. Abo El Amaim ◽  
Ossama Ramy ◽  
Doaa H. Elgohary
Keyword(s):  
Mechanical Properties ◽  
Woven Fabrics ◽  
Outer Shell ◽  
Common Mechanism ◽  
Content Type ◽  
Textile Materials ◽  
Steel Core ◽  
Materials Used ◽  
Bulletproof Vest ◽  
The Impact

Purpose This paper aims to investigate the performance of four different textile materials used as an outer shell of the bulletproof vest. Design/methodology/approach In this paper, four different textile materials were used, polyurethane treatment was applied as a surface coating for the woven samples. Mechanical properties were conducted for all samples; scanning electron microscope and X-ray energy disperse spectroscopy were executed to show the surface morphology of samples and the chemical composition of the coating material. Findings One-way ANOVA was used to statistically analyse the results, which proved that all variables were highly significantly affected by using different textile materials, despite the stiffness variable being not significantly affected by textile materials. An overall evaluation was done using radar chart, demonstrated that Cordura material accomplished the best functional performance, using two types of calibres 7.62 × 54 mild steel core and 7.62 × 54 armour piercing incendiary; the common mechanism was localized burn because of the incendiary effect of the projectile in addition to tearing mechanism starting from inside because of penetration effect of the steel core. Originality/value This work was addressed to analyse the impact of using four different materials on its performance as the outer shell of bulletproof vest to achieve the desired degree of protection.

scholarly journals Stress, strain and deformation of poly-lactic acid filament deposited onto polyethylene terephthalate woven fabric through 3D printing process

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Prisca Aude Eutionnat-Diffo ◽  
Yan Chen ◽  
Jinping Guan ◽  
Aurelie Cayla ◽  
Christine Campagne ◽  
...  
Keyword(s):  
Lactic Acid ◽  
3D Printing ◽  
Tensile Properties ◽  
Polyethylene Terephthalate ◽  
Polymeric Materials ◽  
Deposition Process ◽  
Woven Fabric ◽  
Poly Lactic Acid ◽  
Printing Process ◽  
3D Printed

Abstract Although direct deposition of polymeric materials onto textiles through 3D printing is a great technique used more and more to develop smart textiles, one of the main challenges is to demonstrate equal or better mechanical resistance, durability and comfort than those of the textile substrates before deposition process. This article focuses on studying the impact of the textile properties and printing platform temperature on the tensile and deformations of non-conductive and conductive poly lactic acid (PLA) filaments deposited onto polyethylene terephthalate (PET) textiles through 3D printing process and optimizing them using theoretical and statistical models. The results demonstrate that the deposition process affects the tensile properties of the printed textile in comparison with the ones of the textiles. The stress and strain at rupture of the first 3D printed PLA layer deposited onto PET textile material reveal to be a combination of those of the printed layer and the PET fabric due to the lower flexibility and diffusion of the polymeric printed track through the textile fabric leading to a weak adhesion at the polymer/textile interface. Besides, printing platform temperature and textile properties influence the tensile and deformation properties of the 3D printed PLA on PET textile significantly. Both, the washing process and the incorporation of conductive fillers into the PLA do not affect the tensile properties of the extruded polymeric materials. The elastic, total and permanent deformations of the 3D-printed PLA on PET fabrics are lower than the ones of the fabric before polymer deposition which demonstrates a better dimensional stability, higher stiffness and lower flexibility of these materials.

Investigation of infill-patterns on mechanical response of 3D printed poly-lactic-acid

2020 ◽  
Vol 87 ◽  
pp. 106557 ◽  
Author(s):  
Bandar Aloyaydi ◽  
Subbarayan Sivasankaran ◽  
Ammar Mustafa
Keyword(s):  
Lactic Acid ◽  
Mechanical Response ◽  
Poly Lactic Acid ◽  
3D Printed
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