Effect of post-heat treatment cooling on microstructure and mechanical properties of selective laser melting manufactured austenitic 316L stainless steel

2020 ◽  
Vol 26 (10) ◽  
pp. 1739-1749
Author(s):  
Saad Waqar ◽  
Jiangwei Liu ◽  
Qidong Sun ◽  
Kai Guo ◽  
Jie Sun

Purpose This paper aims to investigate the influence of different post-annealing cooling conditions, i.e. furnace cooling (heat treatment (HT) 1 – slow cooling) and air cooling (HT 2 – fast cooling), on the microstructure and mechanical properties of selective laser melting (SLM) built austenitic 316L stainless steel (SS). Design/methodology/approach Three sets of 316L SS samples were fabricated using a machine standard scanning strategy. Each set consists of three tensile samples and a cubic sample for microstructural investigations. Two sets were subsequently subjected to annealing HT with different cooling conditions, i.e. HT 1 and HT 2, whereas one set was used in the as-built (AB) condition. The standard metallographic techniques of X-ray diffraction, scanning electron microscopy and electron back-scattered diffraction were used to investigate the microstructural variations induced by different cooling conditions. The resultant changes in mechanical properties were also investigated. Findings The phase change of SLM fabricated 316L was observed to be independent of the investigated cooling conditions and all samples consist of austenite phase only. Both HT 1 and HT 2 lead to dissolved characteristic melt pools of SLM. Noticeable increase in grain size of HT 1 and HT 2 samples was also observed. Compared with AB samples, the grain size of HT 1 and HT 2 was increased by 12.5% and 50%, respectively. A decreased hardness and strength, along with an increased ductility was also observed for HT 2 samples compared with HT 1 and AB samples. Originality/value From previous studies, it has been noticed that most investigations on HT of SLM fabricated 316L were mainly focused on the HT temperature or holding time. However, the post-HT cooling rate is also an equally important factor in deciding the microstructure and mechanical properties of heat-treated components. Therefore, this paper investigates the influence of different post-annealing cooling conditions on microstructure and mechanical properties of SLM fabricated 316L components. This study provides a foundation for considering the post-HT cooling rate as an influential parameter that controls the properties of heat-treated SLM components.

Materials ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2126 ◽  
Author(s):  
Shikai Zhang ◽  
Pan Ma ◽  
Yandong Jia ◽  
Zhishui Yu ◽  
Rathinavelu Sokkalingam ◽  
...  

In this study, a combination of Al–12Si and Al–20Si (Al–(12-20)Si) alloys was fabricated by selective laser melting (SLM) as a result of increased component requirements such as geometrical complexity and high dimensional accuracy. The microstructure and mechanical properties of the SLM Al–(12-20)Si in as-produced as well as in heat-treated conditions were investigated. The Al–(12-20)Si interface was in the as-built condition and it gradually became blurry until it disappeared after heat treatment at 673 K for 6 h. This Al–(12-20)Si bi-material displayed excellent mechanical properties. The hardness of the Al–20Si alloy side was significantly higher than that of the Al–12Si alloy side and the disparity between both sides gradually decreased and tended to be consistent after heat treatment at 673 K for 6 h. The tensile strength and elongation of the Al–(12-20Si) bi-material lies in between the Al–12Si and Al–20Si alloys and fracture occurs in the Al–20Si side. The present results provide new insights into the fabrication of bi-materials using SLM.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3668
Author(s):  
Tian Xia ◽  
Rui Wang ◽  
Zhongnan Bi ◽  
Guoliang Zhu ◽  
Qingbiao Tan ◽  
...  

Additive manufacturing (AM) of nickel-based superalloys is of high interest for application in complex hot end parts. However, it has been widely suggested that the microstructure-properties of the additive manufacturing processed superalloys are not yet fully clear. In this study, the GTD222, an important superalloy for high-temperature hot-end part, were prepared using selective laser melting and then subjected to heat treatment. The microstructure evolution of the GTD222 was investigated and the mechanical properties of heat treated GTD222 were tested. The results have shown that the grain size of the heat treated GTD222 was close to its as-built counterparts. Meanwhile, a large amount of γ’ and nano-scaled carbides were precipitated in the heat treated GTD222. The microstructure characteristics implied that the higher strength of the heat treated GTD222 can be attributed to the γ’ and nano-scaled carbides. This study provides essential microstructure and mechanical properties information for optimizing the heat treatment process of the AM processed GTD222.


2020 ◽  
Vol 26 (8) ◽  
pp. 1379-1387
Author(s):  
Wangping Wu ◽  
Xiang Wang ◽  
Qun Wang ◽  
Jianwen Liu ◽  
Yi Zhang ◽  
...  

Purpose The purpose of this paper is to maraging 18Ni-300 steel fabricate by powder bed based selective laser melting (SLM) process. Microstructure and mechanical properties of the maraging steel part before and after heat treatment at a slow cooling rate were investigated. Design/methodology/approach The microstructure of the printed part was observed by optical microscopy and scanning electron microscopy. The phases were determined by X-ray diffraction. The surface roughness of the part was recorded by a profilometer. The tensile properties and microhardness of the parts before and after heat treatment were characterized by an electronic universal tensile testing machine and a Vickers hardness tester, respectively. Findings Maraging 18Ni-300 steel part comprised of the martensitic phase and a small fraction of austenite phase. After heat treatment, the volume fraction of austenite slightly increased. The surface roughness of the part was about 96 µm. The printed part was dense, but irregular pores were present. The yield strength, ultimate tensile strength (UTS), elongation and Young’s modulus of as-fabricated parts were 554.7 MPa, 1173.1 MPa, 10.9% and 128.9 GPa, respectively. The yield strength, UTS, elongation and Young’s modulus of as-treated parts were 2065 MPa, 2225 MPa, 4.2% and 142.5 GPa, respectively. The microhardness values of surface and cross-section of the as-fabricated part were 407.1 HV and 443.0 HV, respectively. After short-time heat treatment, the microhardness values of the surface and cross-section of the part were 542.7 HV and 567.3 HV, respectively. After long-time heat treatment, the microhardness values of the surface and cross-section of the part were 524.4 HV and 454.8 HV, respectively. The microhardness and tensile strength increased significantly with decreasing elongation due to the changes in phases and microstructure of the parts after heat treatment. Originality/value This work studied the effect of heat treatment at 550°C combined with a subsequent slow cooling rate on microstructure and mechanical properties of maraging 18Ni-300 steel obtained by the powder bed based SLM process.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4366
Author(s):  
Saqib Anwar ◽  
Ateekh Ur Rehman ◽  
Yusuf Usmani ◽  
Ali M. Al-Samhan

This study evaluated the microstructure, grain size, and mechanical properties of the alloy 800H rotary friction welds in as-welded and post-weld heat-treated conditions. The standards for the alloy 800H not only specify the composition and mechanical properties but also the minimum grain sizes. This is because these alloys are mostly used in creep resisting applications. The dynamic recrystallization of the highly strained and plasticized material during friction welding resulted in the fine grain structure (20 ± 2 µm) in the weld zone. However, a small increase in grain size was observed in the heat-affected zone of the weldment with a slight decrease in hardness compared to the base metal. Post-weld solution heat treatment (PWHT) of the friction weld joints increased the grain size (42 ± 4 µm) in the weld zone. Both as-welded and post-weld solution heat-treated friction weld joints failed in the heat-affected zone during the room temperature tensile testing and showed a lower yield strength and ultimate tensile strength than the base metal. A fracture analysis of the failed tensile samples revealed ductile fracture features. However, in high-temperature tensile testing, post-weld solution heat-treated joints exhibited superior elongation and strength compared to the as-welded joints due to the increase in the grain size of the weld metal. It was demonstrated in this study that the minimum grain size requirement of the alloy 800H friction weld joints could be successfully met by PWHT with improved strength and elongation, especially at high temperatures.


2015 ◽  
Vol 651-653 ◽  
pp. 677-682 ◽  
Author(s):  
Anatoliy Popovich ◽  
Vadim Sufiiarov ◽  
Evgenii Borisov ◽  
Igor Polozov

The article presents results of a study of phase composition and microstructure of initial material and samples obtained by selective laser melting of titanium-based alloy, as well as samples after heat treatment. The effect of heat treatment on microstructure and mechanical properties of specimens was shown. It was studied mechanical behavior of manufactured specimens before and after heat treatment at room and elevated temperatures as well. The heat treatment allows obtaining sufficient mechanical properties of material at room and elevated temperatures such as increase in ductility of material. The fractography of samples showed that they feature ductile fracture with brittle elements.


2018 ◽  
Vol 284 ◽  
pp. 615-620 ◽  
Author(s):  
R.M. Baitimerov ◽  
P.A. Lykov ◽  
L.V. Radionova

TiAl6V4 titanium base alloy is widely used in aerospace and medical industries. Specimens for tensile tests from TiAl6V4 with porosity less than 0.5% was fabricated by selective laser melting (SLM). Specimens were treated using two heat treatment procedures, third batch of specimens was tested in as-fabricated statement after machining. Tensile tests were carried out at room temperature. Microstructure and mechanical properties of SLM fabricated TiAl6V4 after different heat treatments were investigated.


2017 ◽  
Vol 44 (9) ◽  
pp. 0902001
Author(s):  
肖振楠 Xiao Zhennan ◽  
刘婷婷 Liu Tingting ◽  
廖文和 Liao Wenhe ◽  
张长东 Zhang Changdong ◽  
杨涛 Yang Tao

2019 ◽  
Vol 5 ◽  
pp. 23 ◽  
Author(s):  
Anne-Helene Puichaud ◽  
Camille Flament ◽  
Aziz Chniouel ◽  
Fernando Lomello ◽  
Elodie Rouesne ◽  
...  

Additive manufacturing (AM) is rapidly expanding in many industrial applications because of the versatile possibilities of fast and complex fabrication of added value products. This manufacturing process would significantly reduce manufacturing time and development cost for nuclear components. However, the process leads to materials with complex microstructures, and their structural stability for nuclear application is still uncertain. This study focuses on 316L stainless steel fabricated by selective laser melting (SLM) in the context of nuclear application, and compares with a cold-rolled solution annealed 316L sample. The effect of heat treatment (HT) and hot isostatic pressing (HIP) on the microstructure and mechanical properties is discussed. It was found that after HT, the material microstructure remains mostly unchanged, while the HIP treatment removes the materials porosity, and partially re-crystallises the microstructure. Finally, the tensile tests showed excellent results, satisfying RCC-MR code requirements for all AM materials.


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