Separation of Bond-Wire and Solder Layer Failure Modes in IGBT Power Modules

Author(s):  
Wenzhao Liu ◽  
Dao Zhou ◽  
Michael Hartmann ◽  
Francesco Iannuzzo ◽  
Frede Blaabjerg
Author(s):  
Wenzhao Liu ◽  
Dao Zhou ◽  
Francesco Iannuzzo ◽  
Michael Hartmann ◽  
Frede Blaabjerg

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Zoubir Khatir ◽  
Son-Ha Tran ◽  
Ali Ibrahim ◽  
Richard Lallemand ◽  
Nicolas Degrenne

AbstractExperimental investigations on the effects of load sequence on degradations of bond-wire contacts of Insulated Gate Bipolar Transistors power modules are reported in this paper. Both the junction temperature swing ($$\Delta T_{j}$$ Δ T j ) and the heating duration ($$t_{ON}$$ t ON ) are investigated. First, power cycling tests with single conditions (in $$\Delta T_{j}$$ Δ T j and $$t_{ON}$$ t ON ), are performed in order to serve as test references. Then, combined power cycling tests with two-level stress conditions have been done sequentially. These tests are carried-out in the two sequences: low stress/high stress (LH) and high stress/low stress (HL) for both $$\Delta T_{j}$$ Δ T j and $$t_{ON}$$ t ON . The tests conducted show that a sequencing in $$\Delta T_{j}$$ Δ T j regardless of the direction “high-low” or “low–high” leads to an acceleration of degradations and so, to shorter lifetimes. This is more pronounced when the difference between the stress levels is large. With regard to the heating duration ($$t_{ON}$$ t ON ), the effect seems insignificant. However, it is necessary to confirm the effect of this last parameter by additional tests.


Author(s):  
Erick Gutierrez ◽  
Kevin Lin ◽  
Douglas DeVoto ◽  
Patrick McCluskey

Abstract Insulated gate bipolar transistor (IGBT) power modules are devices commonly used for high-power applications. Operation and environmental stresses can cause these power modules to progressively degrade over time, potentially leading to catastrophic failure of the device. This degradation process may cause some early performance symptoms related to the state of health of the power module, making it possible to detect reliability degradation of the IGBT module. Testing can be used to accelerate this process, permitting a rapid determination of whether specific declines in device reliability can be characterized. In this study, thermal cycling was conducted on multiple power modules simultaneously in order to assess the effect of thermal cycling on the degradation of the power module. In-situ monitoring of temperature was performed from inside each power module using high temperature thermocouples. Device imaging and characterization were performed along with temperature data analysis, to assess failure modes and mechanisms within the power modules. While the experiment aimed to assess the potential damage effects of thermal cycling on the die attach, results indicated that wire bond degradation was the life-limiting failure mechanism.


Author(s):  
S. Ramminger ◽  
G. Wachutka

Power modules are key components for traction applications, railway locomotives, streetcars and elevators, all of which are equipped with Insulated Gate Bipolar Transistor (IGBT) modules. In this application field, a highly reliable system is of uppermost interest. Reliability tests show that wire bonding and soldering may cause the modules to fail. The packaging setup is a multilayer system in which different materials are soldered together. During a temperature swing caused by self-heating and/or by changes in the ambient temperature, the layers expand differently. This generally causes shear forces at the terminations of joint interfaces finally leading to material fatigue and shorter life. In this paper, we give an overview of the wire bonding technique used in power modules and discuss the mechanisms and failure modes associated with it.


2020 ◽  
Vol 35 (8) ◽  
pp. 7804-7815 ◽  
Author(s):  
Cuili Chen ◽  
Volker Pickert ◽  
Maher Al-Greer ◽  
Chunjiang Jia ◽  
Chong Ng
Keyword(s):  

Author(s):  
Kevin Berger ◽  
Sultan Ali Lilani

Abstract The Aerospace and Defense (A&D) markets are starting to use plastic packages more significantly for Space and Military ruggedized applications. But plastic packages are also inherently less reliable than ceramic devices for A&D applications. The key to the successful use of plastic devices in A&D application is to qualify the devices for the intended application using industry accepted plastic encapsulated microcircuit (PEM) qualification techniques. This paper briefly recaps the test techniques known to be effective in assessing plastic part reliability. But more importantly, it presents actual PEM qualification data gathered over the last 15 years involving over 400 individual PEM Qual lots. The paper also shows the failures modes associated with plastic packages and Cu bond wires. SEM, X-Ray, and Acoustic Microscope images were obtained for the failure modes associated with plastic packages and Cu bond wire.


2020 ◽  
Vol 114 ◽  
pp. 113757
Author(s):  
A. Ibrahim ◽  
Z. Khatir ◽  
J.P. Ousten ◽  
R. Lallemand ◽  
N. Degrenne ◽  
...  

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