Study on mechanical performance simulation method of key components in double horse head pumping unit

Author(s):  
Long Qing Zou ◽  
Gui Juan Chen ◽  
Zhang Xu ◽  
Fu Hailong
2013 ◽  
Vol 300-301 ◽  
pp. 32-35
Author(s):  
Xiao Wen Zeng ◽  
Cheng Zeng ◽  
Bing Han

In order to manage the complex simulation data management in the process of mechanical dynamics simulation, a new management model was presented which is Performance Simulation Model(PSM). The model was based on PDM product structure and the concepts and elements of PSM were defined in this paper. Furthermore, the functional framework of PSM was proposed which based on the hierarchical relationship of product structure and the data stream relationship of data structure matrix. Finally, PSM was applied on ship planetary reducer collaborative simulation platform. The result indicates that the simulation data in mechanical collaborative simulation are managed by PSM, and the problem of interaction between collaborative simulation and PDM is solved.


2012 ◽  
Vol 538-541 ◽  
pp. 2061-2066
Author(s):  
Yang Zheng ◽  
Bao Lan Xiao ◽  
Wei Ming Wu ◽  
Xiao Li Yu ◽  
Guo Dong Lu

A radiator is one of the most important components in vehicular cooling system whose excellent fluid flow and heat transfer characteristics guarantees the engine operations. The calculation workload for performance simulation of a whole radiator is too huge due to its size. Experimental study is the conventional method to study radiator performance. This paper put forward a numerical simulation method and radiator heat transfer units were taken as study objects. Orthogonal experiment method was adopted to arrange multi-factor and multi-level calculation schemes. 23 samples with different fin parameters were simulated to investigate their thermal-hydraulic performances. Compared with experimental testing, this method greatly reduced sample manufacturing cost and testing cost, and offered data support for the effect factor study of radiator heat transfer units.


2013 ◽  
Vol 395-396 ◽  
pp. 1227-1232
Author(s):  
Qi Guo Sun ◽  
A Li Cai ◽  
Hong Bo Lv ◽  
Zheng Hui Zhou

The mathematical model and the simulation model of the progressive distributor are established using an analytic method and AMEsim, a kind of simulation platform, respectively in this paper. The influences of the progressive structure, the viscous friction coefficient, the flow and pressure of the system and the size of throttle orifice on the performance of the progressive distributor are analyzed by the numerical simulation method. The results show that the fluctuations of the flow and pressure of the system are produced due to the overlapping motion of the three pistons, the oil-flow of the progressive distributor can be stabilized by choosing a reasonable viscous friction coefficient, and motion stability of the pistons of the progressive distributor, and the stability of the flow and pressure for the system are influenced by the size of throttle orifice. These conclusions will provide bases for the design of the oil-air lubricating system and the improvement of the structure of the progressive distributor.


2010 ◽  
Vol 139-141 ◽  
pp. 2542-2545 ◽  
Author(s):  
Wei Min Wang ◽  
Zheng Qiu Xin ◽  
Wei Zheng An

In this paper, a modeling about centrifugal compressor axial displacement fault diagnosis is proposed through investigating on the mechanical performance and failure mode of thrust bearing as well as the characteristics of axial displacement fault. In this paper, result of experimental studying of the force-displacement curve of rotor at different speed is presented. Numerical simulation method is used to predict the curve in diagnosis model. By comprising the experimental and numerical result, it can be seen that Finite Element Method(FEM) elastic-perfectly plastic material model can get more precise result than linear elastic model and Computational Fluid Dynamics(CFD) method provide a new insight to investigation the physics based diagnosis method. Result of the paper provides the foundation of axial displacement fault self-recovery.


2021 ◽  
Vol 9 ◽  
Author(s):  
Tang Changbing ◽  
Li Yuanming ◽  
Jiao Yongjun ◽  
Zhang Kun ◽  
Wang Peng

FCM fuel which microencapsulated TRISO particles in SiC matrix is a promising ATF (accident tolerant fuel) candidate fuel designed to replace the traditional pellet-cladding fuel rod. In order to predict the in-pile behavior of FCM fuel accurately and to optimize the design of FCM fuel, it is necessary to establish a numerical simulation method of irradiation-thermal -mechanical coupling behavior of FCM fuel. In this study, the related thermal effects and irradiation effects of FCM fuel and the effect of gap heat transfer are considered. User defined subroutines are compiled respectively, and the above-mentioned correlation effects are introduced into ABAQUS software to establish a numerical simulation method for the irradiation-thermal -mechanical coupling behavior of FCM fuel. Based on the established numerical simulation method, the performance evolution of FCM fuel in the reactor is simulated, and the possible failure modes of FCM fuel in the reactor are analyzed. The research results can provide guidance for the optimization design and performance prediction of FCM fuel.


2021 ◽  
Vol 12 (1) ◽  
pp. 289-304
Author(s):  
Jiwen Chen ◽  
Qingpeng Chen ◽  
Hongjuan Yang

Abstract. In this article, the lightweight design of a palletizing manipulator arm structure is carried out. The optimization target is designed in 3D with Solid Works. To determine the optimization area and the secondary reconstruction model after the structure is optimized, the reliability and cost of the design structure are also considered. The meta-software performs mechanical performance simulation experiments under the corresponding working conditions for the lightweight structural design of the target structure via the topology optimization methods. Finally, with additive manufacturing technology, the design and printing of the filled skeletal Voronoi structure and the nested-external-removal Voronoi structure of the palletizing manipulator arm are performed.


2015 ◽  
Vol 742 ◽  
pp. 470-476
Author(s):  
Juan Wang ◽  
Jun Qiang Li ◽  
Zhi Wei Gao

A new structure magnetorheological brake with three effective areas was designed, two end surfaces and the cylindrical surface of the rotor work as effective areas, then the effective area was increased with the same volume of the rotor. Depending on the characteristics of the magnetorheological brake structure, the finite element model of the magnetorheological brake was built, the electromagnetic field analysis was performed, then magnetic field quantities of the brake model were got. With the results of the magnetic analysis and the relation between the yield stress and the magnetic field strength of the magnetorheological fluid, the performance simulation of the magnetorheological brake was realized. On these bases, the magnetorheological brake and the mechanical performance test system were developed, the mechanical performance of the brake was researched used the test system, the brake’s properties: torque vs. speed and yield torque vs. current were obtained.


2008 ◽  
Vol 112 (1137) ◽  
pp. 673-682
Author(s):  
F. C. Mund ◽  
P. Pilidis

Abstract In conventional gas turbine performance simulation, engine components are represented by characteristics where the 3D properties of the flow fields are averaged providing key flow properties at the component interfaces. Even though a very efficient method, the simplification of 3D flows to an averaged value is not always desirable. In particular for high-bypass turbofan aero-engines, the fan generates significant pressure variations from hub to tip. These profiles are affected by the flow profile resulting from the intake where boundary layers introduce radial distortion patterns. This study investigates a performance simulation method where the intake and fan component of a two-shaft high-bypass turbofan are represented in an axi-symmetric 2D fashion. The intake was modelled using a commercial computational fluid dynamics tool. The remaining engine components were modelled using an in-house conventional gas turbine simulation tool with a radial representation of the fan. The coordinated application of both tools required an iterative data exchange, which is described in detail. The inclusion of the radial representation of fan and intake showed twice the effect on thrust per inlet loss at cruise conditions. It was therefore worth considering despite the significant numerical effort.


Author(s):  
Ioannis Templalexis ◽  
Pericles Pilidis ◽  
Vassilios Pachidis ◽  
Petros Kotsiopoulos

Given the current level of computational resources that are readily available, three dimensional (3-D) gas turbine engine performance simulation remains extremely time consuming. The current paper presents a synthesis of existing flow simulation methods coupled together in the form of a new software package. The software is able to assess the impact of a 3-D flow profile at the intake inlet on engine performance, demanding relatively low computational resources. More precisely four flow simulation techniques are employed, represented respectively by four individual stand alone software sub-modules. 3-D Vortex Lattice Method (VLM) is used to simulate the intake flow. Subsequently the intake outlet 3-D flow profile is decomposed into a radial and a circumferential component. For the compressor performance simulation, that receives those components as inlet boundary conditions, a two dimensional (2-D) Streamline Curvature (SLC) simulation method coupled with an extended parallel compressor model is used. SLC addresses the impact of the radial flow distortion, whereas the extended parallel compressor model examines the impact of circumferential flow distortion on engine performance. The results of the above analysis are stored into an intake-compressor performance characteristic map, which is then fed into a zero dimensional (0-D) performance simulation tool in order to evaluate the overall impact of the intake inlet distorted flow on engine performance. The paper is divided into two major sections. The first one presents the individual flow simulation techniques, together with the corresponding software modules. A short summary of each method is given first and then the software module is described, followed by brief comments on the validation results that have been already published. The section in concluded by the description of the synthesized software. The second major section deals with the application of the synthesized simulation method on a turbojet engine. A generic turbojet engine has been chosen mounted behind a generic intake, given the lack of relevant experimental results. The engine has a four stage axial flow compressor driven by a single stage axial flow turbine, followed by a converging nozzle. 3-D total pressure profiles were imposed at the intake inlet and several comparative graphs of engine’s performance parameters between “clean” and distorted inlet flow conditions are given. The paper is concluded with a discussion on software’s abilities and weaknesses as well as on its potential future expansion.


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