Real Gas Effects in Turbomachinery Flows: A Computational Fluid Dynamics Model for Fast Computations

2004 ◽  
Vol 126 (2) ◽  
pp. 268-276 ◽  
Author(s):  
Paolo Boncinelli ◽  
Filippo Rubechini ◽  
Andrea Arnone ◽  
Massimiliano Cecconi ◽  
Carlo Cortese

A numerical model was included in a three-dimensional viscous solver to account for real gas effects in the compressible Reynolds averaged Navier-Stokes (RANS) equations. The behavior of real gases is reproduced by using gas property tables. The method consists of a local fitting of gas data to provide the thermodynamic property required by the solver in each solution step. This approach presents several characteristics which make it attractive as a design tool for industrial applications. First of all, the implementation of the method in the solver is simple and straightforward, since it does not require relevant changes in the solver structure. Moreover, it is based on a low-computational-cost algorithm, which prevents a considerable increase in the overall computational time. Finally, the approach is completely general, since it allows one to handle any type of gas, gas mixture or steam over a wide operative range. In this work a detailed description of the model is provided. In addition, some examples are presented in which the model is applied to the thermo-fluid-dynamic analysis of industrial turbomachines.

Author(s):  
Paolo Boncinelli ◽  
Filippo Rubechini ◽  
Andrea Arnone ◽  
Massimiliano Cecconi ◽  
Carlo Cortese

A numerical model was included in a three-dimensional viscous solver to account for real gas effects in the compressible Reynolds Averaged Navier-Stokes (RANS) equations. The behavior of real gases is reproduced by using gas property tables. The method consists of a local fitting of gas data to provide the thermodynamic property required by the solver in each solution step. This approach presents several characteristics which make it attractive as a design tool for industrial applications. First of all, the implementation of the method in the solver is simple and straightforward, since it does not require relevant changes in the solver structure. Moreover, it is based on a low-computational-cost algorithm, which prevents a considerable increase in the overall computational time. Finally, the approach is completely general, since it allows one to handle any type of gas, gas mixture or steam over a wide operative range. In this work a detailed description of the model is provided. In addition, some examples are presented in which the model is applied to the thermo-fluid-dynamic analysis of industrial turbomachines.


Author(s):  
M. Pau ◽  
F. Cambuli ◽  
N. Mandas

Three dimensional steady multistage calculations, using mixing plane approach, are presented for two different blade geometries in a two stage axial test turbine with shrouded blades. A 3D multiblock Navier-Stokes finite volume solver (TBLOCK) has been used in all the simulations. In order to study shroud leakage flow effects the whole shroud cavity geometry has been modeled, overcoming most of the limitations of simple shroud leakage model in calculating fluid flow over complex geometries. Numerical investigations are mainly focused on assessing the ability of the solver to be used as multistage design tool for modeling leakage-mainstream flow interaction. Several calculations are compared. The first computes the main blade flow path with no modeling of the shroud cavities. The second includes the modeling of the shroud cavities for a zero leakage mass flow rate. Finally a multiblock calculation which models all the leakage flow paths and shroud cavities has been carried out for two different levels of shroud seal clearance. It is found that neglecting shroud leakage significantly alters the computed velocity profiles and loss distributions, for both the computed blade geometries. A numerically predicted shroud leakage offset loss is presented for the two considered blade geometries, focusing on the relative importance of the leakage flow, re-entry mixing losses, and inlet and exit shroud cavity effect. Results demonstrates that full calculation of leakage flow paths and cavities is required to obtain reliable results, indicating the different effects of the leakage-to-mainstream flow interaction on the blade geometries computed. Despite a slight increase in the computational time, multiblock approach in handling leakage flow problem can now-days be used as a practical tool in the blade design process and routine shroud leakage calculations.


Author(s):  
Filippo Rubechini ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Stefano Cecchi ◽  
Federico Dacca`

A three-dimensional, multistage, Navier-Stokes solver is applied to the numerical investigation of a four stage low-pressure steam turbine. The thermodynamic behavior of the wet steam is reproduced by adopting a real-gas model, based on the use of gas property tables. Geometrical features and flow-path details consistent with the actual turbine geometry, such as cavity purge flows, shroud leakage flows and partspan snubbers, are accounted for, and their impact on the turbine performance is discussed. These details are included in the analysis using simple models, which prevent a considerable growth of the computational cost and make the overall procedure attractive as a design tool for industrial purposes. Shroud leakage flows are modeled by means of suitable endwall boundary conditions, based on coupled sources and sinks, while body forces are applied to simulate the presence of the damping wires on the blades. In this work a detailed description of these models is provided, and the results of computations are compared with experimental measurements.


Author(s):  
Yannis Kallinderis ◽  
Hyung Taek Ahn

Numerical prediction of vortex-induced vibrations requires employment of the unsteady Navier-Stokes equations. Current Navier-Stokes solvers are quite expensive for three-dimensional flow-structure applications. Acceptance of Computational Fluid Dynamics as a design tool for the offshore industry requires improvements to current CFD methods in order to address the following important issues: (i) stability and computation cost of the numerical simulation process, (ii) restriction on the size of the allowable time-step due to the coupling of the flow and structure solution processes, (iii) excessive number of computational elements for 3-D applications, and (iv) accuracy and computational cost of turbulence models used for high Reynolds number flow. The above four problems are addressed via a new numerical method which employs strong coupling between the flow and the structure solutions. Special coupling is also employed between the Reynolds-averaged Navier-Stokes equations and the Spalart-Allmaras turbulence model. An element-type independent spatial discretization scheme is also presented which can handle general hybrid meshes consisting of hexahedra, prisms, pyramids, and tetrahedral.


2012 ◽  
Vol 1 (33) ◽  
pp. 8 ◽  
Author(s):  
Luca Cavallaro ◽  
Fabio Dentale ◽  
Giovanna Donnarumma ◽  
Enrico Foti ◽  
Rosaria E. Musumeci ◽  
...  

Until recently, physical models were the only way to investigate into the details of breakwaters behavior under wave attack. From the numerical point of view, the complexity of the fluid dynamic processes involved has so far hindered the direct application of Navier-Stokes equations within the armour blocks, due to the complex geometry and the presence of strongly non stationary flows, free boundaries and turbulence. In the present work the most recent CFD technology is used to provide a new and more reliable approach to the design analysis of breakwaters, especially in connection with run-up and overtopping. The solid structure is simulated within the numerical domain by overlapping individual virtual elements to form the empty spaces delimited by the blocks. Thus, by defining a fine computational grid, an adequate number of nodes is located within the interstices and a complete solution of the full hydrodynamic equations is carried out. In the work presented here the numerical simulations are carried out by integrating the three-dimensional Reynolds Average Navier-Stokes Equations coupled with the RNG turbulence model and a Volume of Fluid Method used to handle the dynamics of the free surface. The aim of the present work is to investigate the reliability of this approach as a design tool. Two different breakwaters are considered, both located in Southern Sicily: one a typical quarry stone breakwater, another a more complex design incorporating a spill basin and an armoured layer made up by Coreloc® blocks.


2019 ◽  
Vol 36 (5) ◽  
pp. 1430-1448
Author(s):  
L.C. Ruspini ◽  
E. Dari ◽  
C. Padra ◽  
G.H. Paissan ◽  
N.N. Salva

Purpose The purpose of this paper is to present applications of the topological optimization method dealing with fluid dynamic problems in two- and three dimensions. The main goal is to develop a tool package able to optimize topology in realistic devices (e.g. inlet manifolds) considering the non-linear terms on Navier–Stokes equations. Design/methodology/approach Using an in-house Fortran code, a Galerkin stabilized finite element is implemented method to solve the three equation systems necessary for the topological optimization method: the direct problem, adjoint problem and topological derivative. The authors address the non-linearity in the equations using an iterative method. Different techniques to create holes into a two-dimensional discrete domain are analyzed. Findings One technique to create holes produces more accurate and robust results. The authors present several examples of applications in two- and three-dimensional components, which highlight the potential of this method in the optimization of fluid components. Research limitations/implications The authors contribute to the methodology and design in engineering. Practical implications Engineering fluid flow systems are used in many different industrial applications, e.g. oil flow in pipes; air flow around an airplane wing; sailing submarines; blood flow in synthetic arteries; and thermal and fissure spreading problems. The aim of this work is to create an effective design tool for obtaining efficient engineering structures and devices. Originality/value The authors contribute by creating an application of the method to design a tridimensional realistic device, which can be essayed experimentally. Particularly, the authors apply the design tool to an inlet manifold.


Author(s):  
Enrico Rinaldi ◽  
Rene Pecnik ◽  
Piero Colonna

The performance map of a radial compressor operating with supercritical CO2 is numerically computed by means of three dimensional steady state Reynolds-averaged Navier–Stokes simulations. The results concern a 250 kW prototype. An in-house fluid dynamic solver is coupled with a thermodynamic library which ensures the highest accuracy of the thermophysical properties evaluation. Look-up table interpolation is used in order to reduce the computational cost, while keeping the desired level of accuracy in the fluid characterization. The compressor map is calculated considering three different rotational speeds (45 krpm, 50 krpm, and 55 krpm). For each speed-line several mass flow rates are simulated. Numerical results are compared to experimental data to prove the potential of the methodology.


Symmetry ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 645
Author(s):  
Muhammad Farooq ◽  
Sehrish Sarfraz ◽  
Christophe Chesneau ◽  
Mahmood Ul Hassan ◽  
Muhammad Ali Raza ◽  
...  

Expectiles have gained considerable attention in recent years due to wide applications in many areas. In this study, the k-nearest neighbours approach, together with the asymmetric least squares loss function, called ex-kNN, is proposed for computing expectiles. Firstly, the effect of various distance measures on ex-kNN in terms of test error and computational time is evaluated. It is found that Canberra, Lorentzian, and Soergel distance measures lead to minimum test error, whereas Euclidean, Canberra, and Average of (L1,L∞) lead to a low computational cost. Secondly, the performance of ex-kNN is compared with existing packages er-boost and ex-svm for computing expectiles that are based on nine real life examples. Depending on the nature of data, the ex-kNN showed two to 10 times better performance than er-boost and comparable performance with ex-svm regarding test error. Computationally, the ex-kNN is found two to five times faster than ex-svm and much faster than er-boost, particularly, in the case of high dimensional data.


Author(s):  
Eiman B Saheby ◽  
Xing Shen ◽  
Anthony P Hays ◽  
Zhang Jun

This study describes the aerodynamic efficiency of a forebody–inlet configuration and computational investigation of a drone system, capable of sustainable supersonic cruising at Mach 1.60. Because the whole drone configuration is formed around the induction system and the design is highly interrelated to the flow structure of forebody and inlet efficiency, analysis of this section and understanding its flow pattern is necessary before any progress in design phases. The compression surface is designed analytically using oblique shock patterns, which results in a low drag forebody. To study the concept, two inlet–forebody geometries are considered for Computational Fluid Dynamic simulation using ANSYS Fluent code. The supersonic and subsonic performance, effects of angle of attack, sideslip, and duct geometries on the propulsive efficiency of the concept are studied by solving the three-dimensional Navier–Stokes equations in structured cell domains. Comparing the results with the available data from other sources indicates that the aerodynamic efficiency of the concept is acceptable at supersonic and transonic regimes.


2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Filippo Rubechini ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Massimiliano Maritano ◽  
Stefano Cecchi

In this work a numerical investigation of a four stage heavy-duty gas turbine is presented. Fully three-dimensional, multistage, Navier-Stokes analyses are carried out to predict the overall turbine performance. Coolant injections, cavity purge flows, and leakage flows are included in the turbine modeling by means of suitable wall boundary conditions. The main objective is the evaluation of the impact of gas modeling on the prediction of the stage and turbine performance parameters. To this end, four different gas models were used: three models are based on the perfect gas assumption with different values of constant cp, and the fourth is a real gas model which accounts for thermodynamic gas properties variations with temperature and mean fuel∕air ratio distribution in the through-flow direction. For the real gas computations, a numerical model is used which is based on the use of gas property tables, and exploits a local fitting of gas data to compute thermodynamic properties. Experimental measurements are available for comparison purposes in terms of static pressure values at the inlet∕outlet of each row and total temperature at the turbine exit.


Sign in / Sign up

Export Citation Format

Share Document