Entropy Generation in Counter Flow Gas to Gas Heat Exchangers

2005 ◽  
Vol 128 (1) ◽  
pp. 87-92 ◽  
Author(s):  
Hany Ahmed Mohamed

Analysis of heat transfer and fluid flow thermodynamic irreversibilities is realized on an example of a counter flow double pipe heat exchanger utilizing turbulent air flow as a working fluid. During the process of mathematical model creation and for different working and constructing limitations, total thermodynamic irreversibility is studied. The present work proves that the irreversibility occurred due to unequal capacity flow rates (flow imbalance irreversibility). It is concluded that the heat exchanger should be operated at effectiveness, ε, greater than 0.5 and the well operating conditions will be achieved when ε approaches one where low irreversibility is expected. A new equation is adopted to express the entropy generation numbers for imbalanced heat exchangers of similar design with smallest deviation from the exact value. The results obtained from the new equation are compared with the exact values and with those obtained by Bejan (Bejan, A., 1997, Advanced Engineering Thermodynamics, Wiley, New York).

2019 ◽  
Vol 8 (3) ◽  
pp. 4442-4449

In this research work, the design of pipe in pipe, shelland-tube and combined heat exchanger (previously mentioned types were combined to consider as one unit) has been made. These three heat exchangers have been utilized for two kinds of flows i.e., parallel as well counter flow types individually. The design of combined heat exchanger takes been proposed with the idea of increasing the heat transfer area and to understand the behavior of various parameters involved by comparing with the individual heat exchangers. 75:25 aqueous Ethylene Glycols, have been used as the working fluid in all three heat exchangers of counter as well parallel flow conditions. Total quantity of working fluid is 12 liters, in which 6liters of fluid is used as cold fluid and the other half is used as hot fluid. As a result, overall heat transfer coefficient (U) has been increased with increase of mass flow rate. Highest overall heat transfer coefficient value observed as 1943w/m2 -k at highest mass flow rate (within the considerations of this work) of 0.145 kg/s. The highest decrement in LMTD recorded for 0.0425 to 0.145 increase of mass flow rate is 49.32% in shell-and-tube heat exchanger of parallel flow arrangement. The highest effectiveness is observed for pipe in pipe counter flow heat exchanger case, which is 0.39 at a mass flow rate of 0.145kg/s.


2003 ◽  
Vol 125 (3) ◽  
pp. 530-532 ◽  
Author(s):  
Ken Ogiso

The duality of heat exchangers to act as both heat conductors and insulators when considering heat exchanger performance is studied from the viewpoint of entropy generation. By defining an appropriate index of the entropy generation rate, it is clarified that the performance paradox pointed out by Bejan can be resolved. The case of a balanced counter-flow system was examined and it has been shown that a heat exchanger can be regarded as both a heat conductor and a heat insulator in terms of entropy generation.


2021 ◽  
Vol 23 ◽  
pp. 42-64
Author(s):  
Boris Basok ◽  
Ihor Bozhko ◽  
Maryna Novitska ◽  
Aleksandr Nedbailo ◽  
Myroslav Tkachenko

This article is devoted to the analysis of the heat engineering characteristics of the operation of an Earth-to-Air Heat Exchanger, EAHE, with a circular cross-sectional shape, which is a component of the geothermal ventilation system. The authors analyzed literature sources devoted to the research of heat exchangers of the soil-air type of various designs and for working conditions in various soils. Much attention is paid to the issues of modeling the operation of such heat exchangers and the distinctive features of each of these models. Also important are the results of experimental studies carried out on our own experimental bench and with the help of which the numerical model was validated. The results of these studies are the basis for the development of a method for determining the optimal diameter of an EAHE under operating conditions for soil in Kyiv, Ukraine.


2015 ◽  
Vol 76 (11) ◽  
Author(s):  
Muhammad Nuriyadi ◽  
Sumeru Sumeru ◽  
Henry Nasution

This study presents the effect of liquid-suction heat exchangers (LSHX) sub-cooler in a freezer. The LSHX sub-cooler is a method to increase the cooling capacity of the evaporator by lowering temperature at the condenser outlet. The decrease in temperature of the condenser outlet will cause a decrease in the quality refrigerant entering the evaporator. The lower the quality of the refrigerant entering the evaporator, the higher the cooling capacity produced by the evaporator. The LSHX sub-cooler utilizes a heat exchanger to transfer heat from the outlet of the condenser (liquid line) to the suction of the compressor. In the present study, three different LSHX sub-coolers in the freezer with cabin temperature settings of 0, -10 and -20oC were investigated. The results showed that the lowest and the highest of effectiveness of the heat exchanger were 0.28 and 0.58, respectively. The experimental results also showed that EER reduction is occurred at the cabin temperature setting of 0oC and -10oC, whereas the EER improvements were always occurred at the cabin temperature settings of -20oC.


2021 ◽  
Vol 39 (4) ◽  
pp. 1225-1235
Author(s):  
Ajay K. Gupta ◽  
Manoj Kumar ◽  
Ranjit K. Sahoo ◽  
Sunil K. Sarangi

Plate-fin heat exchangers provide a broad range of applications in many cryogenic industries for liquefaction and separation of gasses because of their excellent technical advantages such as high effectiveness, compact size, etc. Correlations are available for the design of a plate-fin heat exchanger, but experimental investigations are few at cryogenic temperature. In the present study, a cryogenic heat exchanger test setup has been designed and fabricated to investigate the performance of plate-fin heat exchanger at cryogenic temperature. Major parameters (Colburn factor, Friction factor, etc.) that affect the performance of plate-fin heat exchangers are provided concisely. The effect of mass flow rate and inlet temperature on the effectiveness and pressure drop of the heat exchanger are investigated. It is observed that with an increase in mass flow rate effectiveness and pressure drop increases. The present setup emphasis the systematic procedure to perform the experiment based on cryogenic operating conditions and represent its uncertainties level.


2019 ◽  
Vol 11 (4) ◽  
pp. 426-445
Author(s):  
Ahmed A. Ali ◽  
Mushtaq I. Hasan ◽  
Ghassan Adnan

In this paper the effect of surface roughness on the performance of counter flow microchannel heat exchanger has been numerically investigated. The studied Microchannel heat exchanger is a square shape and made of aluminum as substrate material with different values of hydraulic diameters (20, 50, 110, 150 ) μm. The working fluid used is water  at constant properties. Roughness- viscosity model has been used to study the roughness effect with 0.14 ratio of roughness to hydraulic diameter.  The results obtained indicate that pressure drop of (CFMCHX) increased with increasing surface roughness and decrease hydraulic diameter also the results showed that there is a slight increasing in thermal performance with increasing the surface roughness.


Author(s):  
Suneel Nagar ◽  
Ajay Singh ◽  
Deepak Patel

The objective of this study is to provide modern analytical and empirical tools for evaluation of the thermal-flow performance or design of air-cooled heat exchangers (ACHE) and cooling towers. This review consist various factors which effect the performance of ACHE. We introduced systematically to the literature, theory, and practice relevant to the performance evaluation and design of industrial cooling. Its provide better understanding of the performance characteristics of a heat exchanger, effectiveness can be improved in different operating conditions .The total cost of cycle can be reduced by increasing the effectiveness of heat exchanger.


Author(s):  
Josua P. Meyer ◽  
Leon Liebenberg ◽  
Jonathan A. Olivier

Heat exchangers are usually designed in such a way that they do not operate in the transition region. This is usually due to a lack of information in this region. However, due to design constraints, energy efficiency requirements or change of operating conditions, heat exchangers are often forced to operate in this region. It is also well known that entrance disturbances influence where transition occurs. The purpose of this paper is to present experimental heat transfer and pressure drop data in the transition region for fully developed and developing flows inside smooth tubes using water as the working fluid. The use of different inlet disturbances were used to investigate its effect on transition. A tube-in-tube heat exchanger was used to perform the experiments, which ranged in Reynolds numbers from 1 000 to 20 000, with Prandtl numbers being between 4 and 6 while Grashof numbers were in the order of 105. Results showed that the type of inlet disturbance could delay transition to a Reynolds number as high as 7 000, while other inlets expedited it, confirming results of others. For heat transfer, though, it was found that transition was independent of the inlet disturbance and all commenced at the same Reynolds number, 2 000–3 000, which was attributed to secondary flow effects.


Author(s):  
M. Izadi ◽  
D. K. Aidun ◽  
P. Marzocca ◽  
H. Lee

The effect of geometrical features on the air-side heat transfer and friction characteristics of an industrial plain fin-and-tube heat exchanger is investigated by 3-D numerical modeling and simulations. The heat exchanger has been designed and employed as an intercooler in a gas power plant and is a large-size compact heat exchanger. Most of the available design correlations developed so far for plain fin–and–tube heat exchangers have been prepared for small-size exchangers and none of them fits completely to the current heat exchanger regarding the geometrical limitations of correlations. It is shown that neglecting these limitations and applying improper correlations may generate considerable amount of error in the design of such a large-size heat exchanger. The geometry required for numerical modeling is produced by Gambit® software and the boundary conditions are defined regarding the real operating conditions. Then, three-dimensional simulations based on the SIMPLE algorithm in laminar flow regime are performed by FLUENT™ code. The effect of fin pitch, tube pitch, and tube diameter on the thermo-hydraulic behavior of the heat exchanger is studied. Some variations in the design of the heat exchanger are suggested for optimization purposes. It is finally concluded that the current numerical model is a powerful tool to design and optimize of large-size plain fin-and-tube heat exchangers with acceptable accuracy.


2020 ◽  
Author(s):  
Harpreet Kaur Aasi ◽  
Manish Mishra

Abstract Three-fluid compact heat exchanger of plate-fin type with parallel-flow configuration is optimised for the entropy generation. Four different types of plate fins (plain rectangular, offset strip, corrugated louvered and wavy fin) are embodied within heat exchanger for both co-current and counter-current flow arrangements have been selected for the study. Genetic algorithm is selected as an optimisation tool having apt in handling various continuous variables and discrete variables and the problems with complexities in the objective function as well as in constraints. Validation of the optimization model is carried out by comparing the results with that from experimental results, Particle swarm optimization (without heat duty constraint) and from graphical method (with heat duty constraint). It is observed that for a specified heat duty and given operating conditions corrugated louvered fin with counter-current flow arrangement offers the minimum entropy generation amongst all.


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