A Mechanical Material Model for Aluminium Extrusions During On-line Quenching

1996 ◽  
Vol 118 (1) ◽  
pp. 114-119 ◽  
Author(s):  
Niklas Ja¨rvstra˚t ◽  
Stig Tjo̸tta

A material model is suggested, suitable for modelling the mechanical behaviour of aluminium sections, from directly after the extrusion and throughout the on-line quenching to room temperature. An experimental procedure is detailed, whereby all material parameters in the model can be determined by a single test. In the test, the specimen is subjected to a carefully prescribed load history in tension and compression during continuous cooling. Material parameters are determined for the AIMgSi alloy AA6060. Finally, the model is compared with conventional plasticity and viscoplasticity, and found to give much better accuracy.

2008 ◽  
Vol 36 (1) ◽  
pp. 63-79 ◽  
Author(s):  
L. Nasdala ◽  
Y. Wei ◽  
H. Rothert ◽  
M. Kaliske

Abstract It is a challenging task in the design of automobile tires to predict lifetime and performance on the basis of numerical simulations. Several factors have to be taken into account to correctly estimate the aging behavior. This paper focuses on oxygen reaction processes which, apart from mechanical and thermal aspects, effect the tire durability. The material parameters needed to describe the temperature-dependent oxygen diffusion and reaction processes are derived by means of the time–temperature–superposition principle from modulus profiling tests. These experiments are designed to examine the diffusion-limited oxidation (DLO) effect which occurs when accelerated aging tests are performed. For the cord-reinforced rubber composites, homogenization techniques are adopted to obtain effective material parameters (diffusivities and reaction constants). The selection and arrangement of rubber components influence the temperature distribution and the oxygen penetration depth which impact tire durability. The goal of this paper is to establish a finite element analysis based criterion to predict lifetime with respect to oxidative aging. The finite element analysis is carried out in three stages. First the heat generation rate distribution is calculated using a viscoelastic material model. Then the temperature distribution can be determined. In the third step we evaluate the oxygen distribution or rather the oxygen consumption rate, which is a measure for the tire lifetime. Thus, the aging behavior of different kinds of tires can be compared. Numerical examples show how diffusivities, reaction coefficients, and temperature influence the durability of different tire parts. It is found that due to the DLO effect, some interior parts may age slower even if the temperature is increased.


Author(s):  
Davide Campanella ◽  
Gianluca Buffa ◽  
Ernesto Lo Valvo ◽  
Livan Fratini

AbstractMagnesium alloys, because of their good specific material strength, can be considered attractive by different industry fields, as the aerospace and the automotive one. However, their use is limited by the poor formability at room temperature. In this research, a numerical approach is proposed in order to determine an analytical expression of material formability in hot incremental forming processes. The numerical model was developed using the commercial software ABAQUS/Explicit. The Johnson-Cook material model was used, and the model was validated through experimental measurements carried out using the ARAMIS system. Different geometries were considered with temperature varying in a range of 25–400 °C and wall angle in a range of 35–60°. An analytical expression of the fracture forming limit, as a function of temperature, was established and finally tested with a different geometry in order to assess the validity.


2017 ◽  
Vol 71 (11) ◽  
pp. 2504-2511 ◽  
Author(s):  
Daniele T. Dias ◽  
Guy Lopes ◽  
Tales Ferreira ◽  
Ivanir L. Oliveira ◽  
Caroline D. Rosa

The Nafion membranes are widely used in electrochemical applications such as fuel cells, chlor-alkali cells, and actuators–sensors. In this work, the thermal-optical characterization of Nafion in acid form was performed by photoacoustic spectroscopy, thermogravimetry, and differential scanning calorimetry. In the experimental procedure three distinct hydration levels were considered: (1) pristine membrane (λ ≅ H2O/–SO3H ≅ 5.6); (2) swelling process (λ ≅ 17.4); and (3) drying at controlled room temperature after swelling process (λ ≅ 6.5). The discovered behaviors showed significant irreversible structural changes induced by water retention in the membrane. These structural changes depend on the water population present in the clusters and also affect the directional thermal diffusivity of the membrane irreversibly.


2005 ◽  
Vol 59 (11) ◽  
pp. 1305-1309 ◽  
Author(s):  
David A. Heaps ◽  
Peter R. Griffiths

Surface-enhanced Raman spectra (SERS) of molecules separated by gas chromatography (GC) were measured off-line by condensing the analyte on a moving, liquid-nitrogen-cooled ZnSe window on which a 5 nm layer of silver had been formed by physical vapor deposition. After the components that eluted from the chromatograph had been deposited, the substrate was allowed to warm up to room temperature and transferred to the focus of a Raman microspectrometer where the spectrum of each component was measured. Band intensities in the spectrum of 3 ng of caffeine prepared in this way were approximately the same as in the spectrum of bulk caffeine. By making some logical assumptions, it was shown that identifiable GC/SERS spectra of 30 pg of many molecules could be measured over a 300 cm−1 region in real-time and that if an optimized substrate were used the minimum identifiable quantity could be reduced to 1 pg or less.


2020 ◽  
Vol 2 (4) ◽  
pp. 11-33
Author(s):  
Anna Pandolfi ◽  
Andrea Montanino

Purpose: The geometries used to conduct numerical simulations of the biomechanics of the human cornea are reconstructed from images of the physiological configuration of the system, which is not in a stress-free state because of the interaction with the surrounding tissues. If the goal of the simulation is a realistic estimation of the mechanical engagement of the system, it is mandatory to obtain a stress-free configuration to which the external actions can be applied. Methods: Starting from a unique physiological image, the search of the stress-free configuration must be based on methods of inverse analysis. Inverse analysis assumes the knowledge of one or more geometrical configurations and, chosen a material model, obtains the optimal values of the material parameters that provide the numerical configurations closest to the physiological images. Given the multiplicity of available material models, the solution is not unique. Results: Three exemplary material models are used in this study to demonstrate that the obtained, non-unique, stress-free configuration is indeed strongly dependent on both material model and on material parameters. Conclusion: The likeliness of recovering the actual stress-free configuration of the human cornea can be improved by using and comparing two or more imaged configurations of the same cornea.


Aerospace ◽  
2005 ◽  
Author(s):  
Nakhiah Goulbourne ◽  
Eric Mockensturm ◽  
Mary Frecker

This paper presents dynamic results for spherical dielectric elastomer actuators subject to an inflating mechanical pressure and an applied voltage. Different equilibria modes arise during dynamic operation due to inertial effects. In previous work, the inertial effects have been studied for the limited case of a constant applied pressure during membrane deformation [1]. Here, novel results are presented in which the dynamic response of spherical dielectric elastomer actuators to a pressure-time loading history as well as a more realistic constant gas flow rate are considered. The results are calculated for both the damped and the zero-damped cases. The spherical membrane is assumed to follow the Mooney material model where various inflation modes arise depending on the material parameters. The range of Mooney material parameters considered, the driving pressure and the applied voltage all affect the dynamic response.


2020 ◽  
Vol 405 ◽  
pp. 11-18
Author(s):  
Per Rubin ◽  
Richard Larker ◽  
Erik Navara ◽  
Marta Lena Antti

Round bars Ø 53 mm were hot-rolled from a 1.4 tonne ingot forged to 165 × 165 mm. The composition of the steel was 0.45 wt. % C and 3.33 wt. % Si plus alloying elements for hardenability. Microstructure after air cooling from 1010 °C on the cooling bed was predominantly ausferritic. Tensile testing of as-rolled bars resulted in yield strength 846 ± 22 MPa, ultimate tensile strength 1169 ± 99 MPa and A5-elongation of 1.7 ± 0.8 % (without prior necking). When as-rolled steel was baked in air at T = {Ms initial -30 K} for six hours, the yield stress raised to 1121 ± 4 MPa, the ultimate tensile stress raised to 1447 ± 5 MPa and the elongation raised to 22.6 ± 1.6 % (with necking > 18 %). For as-rolled bars during continuous cooling, the exposure time within the temperature range 460 – 320 °C was estimated to be about 10 minutes. The microstructure of as-rolled “semi-finished” bars is stable at room temperature. The first baking was done six months after hot-rolling. Optical and scanning electron microscopy showed that remaining areas of austenite, not transformed during continuous cooling but stable at room temperature, transforms to ausferrite when properly baked.


2019 ◽  
Vol 16 (154) ◽  
pp. 20180685 ◽  
Author(s):  
Dong Zhou ◽  
Ahmed Abass ◽  
Ashkan Eliasy ◽  
Harald P. Studer ◽  
Alexander Movchan ◽  
...  

This paper aims to present a novel full-eye biomechanical material model that incorporates the characteristics of ocular tissues at microstructural level, and use the model to analyse the age-related stiffening in tissue behaviour. The collagen content in ocular tissues, as obtained using X-ray scattering measurements, was represented by sets of Zernike polynomials that covered both the cornea and sclera, then used to reconstruct maps of collagen fibril magnitude and orientation on the three-dimensional geometry of the eye globe. Fine-mesh finite-element (FE) models with eye-specific geometry were built and supported by a user-defined material model (UMAT), which considered the regional variation of fibril density and orientation. The models were then used in an iterative inverse modelling study to derive the material parameters that represent the experimental behaviour of ocular tissues from donors aged between 50 and 90 years obtained in earlier ex vivo studies. Sensitivity analysis showed that reducing the number of directions that represented the anisotropy of collagen fibril orientation at each X-ray scattering measurement point from 180 to 16 would have limited and insignificant effect on the FE solution (0.08%). Inverse analysis resulted in material parameters that provided a close match with experimental intraocular pressure–deformation behaviour with a root mean square of error between 3.6% and 4.3%. The results also demonstrated a steady increase in mechanical stiffness in all ocular regions with age. A constitutive material model based on distributions of collagen fibril density and orientation has been developed to enable the accurate representation of the biomechanical behaviour of ocular tissues. The model offers a high level of control of stiffness and anisotropy across ocular globe, and therefore has the potential for use in planning surgical and medical procedures.


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