Stress Concentration Factors for Oblique Holes in Pressurized Thick-Walled Cylinders

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Gérard C. Nihous ◽  
Christopher K. Kinoshita ◽  
Stephen M. Masutani

Elastic stress concentration factors (SCFs) for internally pressurized thick cylindrical vessels with oblique circular crossholes are reported. Results of finite-element analyses for two wall ratios (k equal to 2.25 and 4.5) and a range of crosshole ratios (d from 0.1 to 0.5) show that SCFs sharply increase with the inclination α of the crosshole axis. These findings are consistent with earlier empirical design guidelines based on experimental investigations.

Author(s):  
Bogdan S. Wasiluk ◽  
Douglas A. Scarth

Procedures to evaluate volumetric bearing pad fretting flaws for crack initiation are in the Canadian Standard N285.8 for in-service evaluation of CANDU® pressure tubes. The crack initiation evaluation procedures use equations for calculating the elastic stress concentration factors. Newly developed engineering procedure for calculation of the elastic stress concentration factor for bearing pad fretting flaws is presented. The procedure is based on adapting a theoretical equation for the elastic stress concentration factor for an elliptical hole to the geometry of a bearing pad fretting flaw, and fitting the equation to the results from elastic finite element stress analyses. Non-dimensional flaw parameters a/w, a/c and a/ρ were used to characterize the elastic stress concentration factor, where w is wall thickness of a pressure tube, a is depth, c is half axial length, and ρ is root radius of the bearing pad fretting flaw. The engineering equations for 3-D round and flat bottom bearing pad fretting flaws were examined by calculation of the elastic stress concentration factor for each case in the matrix of source finite element cases. For the round bottom bearing pad fretting flaw, the fitted equation for the elastic stress concentration factor agrees with the finite element results within ±3.7% over the valid range of flaw geometries. For the flat bottom bearing pad fretting flaw, the fitted equation agrees with the finite element results within ±4.0% over the valid range of flaw geometries. The equations for the elastic stress concentration factor have been verified over the valid range of flaw geometries to ensure accurate results with no anomalous behavior. This included comparison against results from independent finite element calculations.


1993 ◽  
Vol 28 (3) ◽  
pp. 187-196 ◽  
Author(s):  
S J Hardy ◽  
A R Gowhari-Anaraki

The finite element method is used to study the monotonic and cyclic elastic-plastic stress and strain characteristics of hollow tubes with axisymmetric internal projections subjected to monotonic and repeated axial loading. Two geometries having low and high elastic stress concentration factors are considered in this investigation, and the results are complementary to previously published data. For cyclic loading, three simple material behaviour models, e.g., elastic-perfectly-plastic, isotropic hardening, and kinematic hardening are assumed. All results have been normalized with respect to material properties so that they can be applied to all geometrically similar components from other materials which may be represented by the same material models. Finally, normalized maximum monotonic strain and steady state strain range, predicted in the present investigation and from previously published data, are plotted as a function of the nominal load for different material hardening assumptions and different elastic stress concentration factors. These plots can be used in the low cycle fatigue design of such geometrically similar components.


1979 ◽  
Vol 101 (3) ◽  
pp. 249-254 ◽  
Author(s):  
J. L. Gordon ◽  
D. P. Jones

The local deformations at the built-in end of a beam or plate re-entrant corner have considerable influence upon the redundant forces and moments at the juncture, and hence, upon the stresses. The effects of these local flexibilities are quite significant at nozzle-to-vessel intersections, head-to-shell junctures, tubesheet-to-heat exhanger shell junctures, and the like. Methods are available in the literature which permit the incorporation of the additional flexibility of the juncture into a structural analysis, but these methods do not adequately consider the influence of the transition fillet radius. Presented in this paper is the dependency on the fillet radius of the planar flexibility coefficients for the mean rotation and displacement due to bending and shear acting on a quarter-plane support. These relationships are obtained from elastic finite-element analyses of a quarter-plane support and are presented in a form that may be easily incorporated into design methodologies. Also, presented are the stress concentration factors in the fillet and a numerical example illustrating the significance of the results.


1996 ◽  
Vol 118 (3) ◽  
pp. 321-327 ◽  
Author(s):  
S. M. Tipton ◽  
J. R. Sorem ◽  
R. D. Rolovic

Published elastic stress concentration factors are shown to underestimate stresses in the root of a shoulder filleted shaft in bending by as much as 21 percent, and in tension by as much as forty percent. For this geometry, published charts represent only approximated stress concentration factor values, based on known solutions for similar geometries. In this study, detailed finite element analyses were performed over a wide range of filleted shaft geometries to define three useful relations for bending and tension loading: (1) revised elastic stress concentration factors, (2) revised elastic von Mises equivalent stress concentration factors and (3) the maximum stress location in the fillet. Updated results are presented in the familiar graphical form and empirical relations are fit through the curves which are suitable for use in numerical design algorithms. It is demonstrated that the first two relations reveal the full multiaxial elastic state of stress and strain at the maximum stress location. Understanding the influence of geometry on the maximum stress location can be helpful for experimental strain determination or monitoring fatigue crack nucleation. The finite element results are validated against values published in the literature for several geometries and with limited experimental data.


1991 ◽  
Vol 113 (1) ◽  
pp. 55-63 ◽  
Author(s):  
J. Zhixiang ◽  
Z. Qingjiang ◽  
Z. Siding

The elastic stress distribution of four models (β=Do/Di=1.07, 1.20, unreinforced and weld-reinforced) under five typical external loadings and the strength of six models (in addition to β=1.50) under internal pressure are investigated experimentally. The maximum stress factors are obtained. The influences of weld-reinforced structure on stress distribution and strength characteristics of tees are discussed. The finite-element predictions of unreinforced tees with β=1.07, 1.11, 1.15, 1.20 are carried out. The predicted stress distributions agree well with measured results. The relation between β and stress concentration factors under various loadings are obtained.


Author(s):  
Katsumi Watanabe ◽  
Susumu Terada

In this study, finite element analyses were performed to investigate the stress concentration factors around cross-bores in thick walled cylinders and square blocks. As for the results, the stress concentration factors are presented relating the wide range of ratios of the diameters of main and sub bores (DH/DI) to some specific values of the wall ratios (Y). The effects of boundary conditions were also investigated. As these obtained stress concentration factors seems to show some differences from these in Appendix J of ASME Section VIII Div.3 [1], the revisions of these stress concentration factors in Div.3 are proposed.


Author(s):  
R E Cornwell

There are numerous situations in machine component design in which curved beams with cross-sections of arbitrary geometry are loaded in the plane of curvature, i.e. in flexure. However, there is little guidance in the technical literature concerning how the shear stresses resulting from out-of-plane loading of these same components are effected by the component's curvature. The current literature on out-of-plane loading of curved members relates almost exclusively to the circular and rectangular cross-sections used in springs. This article extends the range of applicability of stress concentration factors for curved beams with circular and rectangular cross-sections and greatly expands the types of cross-sections for which stress concentration factors are available. Wahl's stress concentration factor for circular cross-sections, usually assumed only valid for spring indices above 3.0, is shown to be applicable for spring indices as low as 1.2. The theory applicable to the torsion of curved beams and its finite-element implementation are outlined. Results developed using the finite-element implementation agree with previously available data for circular and rectangular cross-sections while providing stress concentration factors for a wider variety of cross-section geometries and spring indices.


2007 ◽  
Vol 353-358 ◽  
pp. 1995-1998
Author(s):  
Byeong Choon Goo

The purpose of this paper is to develop an estimation formula of stress concentration factors of butt-welded components under tensile loading. To investigate the influence of weld bead profiles on stress concentration factors of double V groove butt-welded joints, butt-welded specimens were made by CO2 gas metal arc welding. And the three main parameters, the toe radius, flank angle and bead height were measured by a profile measuring equipment. By using the measured data, the influence of three parameters on the stress concentration factors was investigated by a finite element analysis. It is shown that the three parameters have similar effects on the stress concentration factors. According to the simulation results, a formula to estimate the stress concentration factors of butt-weld welded structures was proposed and the estimated concentration factors from the formula were compared with the results obtained by the finite element analysis. The two results are in a good agreement.


2021 ◽  
pp. 136943322110499
Author(s):  
Feleb Matti ◽  
Fidelis Mashiri

This paper investigates the behaviour of square hollow section (SHS) T-joints under static axial tension for the determination of stress concentration factors (SCFs) at the hot spot locations. Five empty and corresponding concrete-filled SHS-SHS T-joint connections were tested experimentally and numerically. The experimental investigation was carried out by attaching strain gauges onto the SHS-SHS T-joint specimens. The numerical study was then conducted by developing three-dimensional finite element (FE) T-joint models using ABAQUS finite element analysis software for capturing the distribution of the SCFs at the hot spot locations. The results showed that there is a good agreement between the experimental and numerical SCFs. A series of formulae for the prediction of SCF in concrete-filled SHS T-joints under tension were proposed, and good agreement was achieved between the maximum SCFs in SHS T-joints calculated from FE T-joint models and those from the predicted formulae.


1964 ◽  
Vol 15 (1) ◽  
pp. 83-96 ◽  
Author(s):  
K. R. Rushton

SummaryThe elastic stress concentration factors for the torsion of solid and hollow shouldered shafts have been determined by means of a pure resistance electrical analogue. Fillet radii ranged from 0.05 to 1.0 times the diameter of the smaller shaft, and the shoulder diameter increased from 1.0 to 8.10 times the diameter of the smaller shaft. A comparison is made with the results of other techniques. A study has also been made of the formation of a plastic region in the neighbourhood of the fillet.


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