An Efficient 2D Finite Element Procedure for the Quenching Analysis With Phase Change

1993 ◽  
Vol 115 (1) ◽  
pp. 124-138 ◽  
Author(s):  
K. F. Wang ◽  
S. Chandrasekar ◽  
H. T. Y. Yang
Keyword(s):  
Finite Element ◽  
Phase Changes ◽  
Age Hardening ◽  
Infinite Cylinder ◽  
Temperature Dependent ◽  
Element Analysis ◽  
Practical Applications ◽  
Mixed Hardening ◽  
Wide Range ◽  
Finite Element Procedure

An efficient finite element procedure has been developed for the analysis of quenching problems involving nonisothermal phase changes. The finite element analysis includes temperature dependent material properties, a mixed hardening rule to describe the material constitutive model, and the incorporation of time-temperature-transformation (TTT) diagrams. The procedure is applied to the simulation of quenching of steel cylinders and an aluminum connector with temperature-dependent convection boundary conditions. First, the stress analysis of the quenching of an infinite cylinder is carried out and the predicted distributions of temperature and stresses are compared with an available numerical solution to validate the accuracy of the present formulation and procedure. To demonstrate the predictive capability and practical applicability of the developed procedure, the simulation of quenching of finite cylinders of various length-to-diameter ratios and of a square bar are presented. The role of edge effects and specimen geometry on the residual stress distribution is analyzed. In addition, the microstructures developed during the quenching of 1080 carbon steel cylinders are predicted using TTT diagram incorporated in the analysis. The final example addresses the simulation of age hardening in spray quenched 2024 aluminum connector. The example problems are directly related to many practical applications, such as the heat-treatment of solid piston pins used in automotive engines and the spray quenching of aluminum connector. They also illustrate the wide range of material transformations which can be modeled using the present finite element procedure.

NOVEL COUPLING CONSTRAINT TECHNIQUE FOR EXPLICIT FINITE ELEMENT ANALYSIS

2004 ◽  
Vol 01 (02) ◽  
pp. 309-328
Author(s):  
R. J. HO ◽  
S. A. MEGUID ◽  
R. G. SAUVÉ
Keyword(s):  
Finite Element ◽  
Current Method ◽  
Explicit Integration ◽  
Rotation Tensor ◽  
Element Analysis ◽  
Explicit Finite Element ◽  
Explicit Finite Element Analysis ◽  
Wide Range ◽  
Large Rotations ◽  
Generalized Constraint

This paper presents a unified novel technique for enforcing nonlinear beam-to-shell, beam-to-solid, and shell-to-solid constraints in explicit finite element formulations. The limitations of classical multi-point constraint approaches are examined at length, particularly in the context of explicit solution schemes. Novel formulation of a generalized constraint method that ensures proper element coupling is then presented, and its computer implementation in explicit integration algorithms is discussed. Crucial in this regard is the accurate and efficient representation of finite rotations, accomplished using an incremental rotation tensor. The results of some illustrative test cases show the accuracy and robustness of the newly developed algorithm for a wide range of deformation, including that in which large rotations are encountered. When compared to existing works, the salient features of the current method are in evidence.

Analysis of Thick-Walled Pipeline Elements Operating in Creep Conditions

2015 ◽  
Vol 712 ◽  
pp. 63-68
Author(s):  
Przemysław Osocha ◽  
Bohdan Węglowski
Keyword(s):  
Finite Element ◽  
Test Data ◽  
Creep Test ◽  
Power Plants ◽  
Steam Pressure ◽  
Creep Model ◽  
Creep Process ◽  
Fe Model ◽  
Element Analysis ◽  
Wide Range

In some coal-fired power plants, pipeline elements have worked for over 200 000 hours and increased number of failures is observed. The paper discuses thermal wear processes that take place in those elements and lead to rupture. Mathematical model based on creep test data, and describing creep processes for analyzed material, has been developed. Model has been verified for pipeline operating temperature, lower than tests temperature, basing on Larson-Miller relation. Prepared model has been used for thermal-strength calculations based on a finite element method. Processes taking place inside of element and leading to its failure has been described. Than, basing on prepared mathematical creep model and FE model introduced to Ansys program further researches are made. Analysis of dimensions and shape of pipe junction and its influence on operational element lifetime is presented. In the end multi variable dependence of temperature, steam pressure and element geometry is shown, allowing optimization of process parameters in function of required operational time or maximization of steam parameters. The article presents wide range of methods. The creep test data were recalculated for operational temperature using Larson-Miller parameter. The creep strain were modelled, used equations and their parameters are presented. Analysis of errors were conducted. Geometry of failing pipe junction was introduced to the Ansys program and the finite element analysis of creep process were conducted.

Incorporating Neural Network Material Models Within Finite Element Analysis for Rheological Behavior Prediction

2006 ◽  
Vol 129 (1) ◽  
pp. 58-65 ◽  
Author(s):  
B. Scott Kessler ◽  
A. Sherif El-Gizawy ◽  
Douglas E. Smith
Keyword(s):  
Finite Element ◽  
Effective Means ◽  
Element Model ◽  
Operating Conditions ◽  
Behavior Prediction ◽  
Element Analysis ◽  
Material Models ◽  
Rheological Models ◽  
Wide Range ◽  
Novel Method

The accuracy of a finite element model for design and analysis of a metal forging operation is limited by the incorporated material model’s ability to predict deformation behavior over a wide range of operating conditions. Current rheological models prove deficient in several respects due to the difficulty in establishing complicated relations between many parameters. More recently, artificial neural networks (ANN) have been suggested as an effective means to overcome these difficulties. To this end, a robust ANN with the ability to determine flow stresses based on strain, strain rate, and temperature is developed and linked with finite element code. Comparisons of this novel method with conventional means are carried out to demonstrate the advantages of this approach.

Fabrication and finite element analysis of vibrating parallel film actuator made with cellulose acetate for potential haptic application

2016 ◽  
Vol 230 (15) ◽  
pp. 2720-2727 ◽  
Author(s):  
Md Mohiuddin ◽  
Asma Akther ◽  
Eun Byul Jo ◽  
Hyun Chan Kim ◽  
Jaehwan Kim
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cellulose Acetate ◽  
Vibration Characteristics ◽  
Experimental Results ◽  
Vibration Velocity ◽  
Frequency Range ◽  
Actuation Frequency ◽  
Element Analysis ◽  
Wide Range

The present study investigates a film actuator made with dielectric cellulose acetate films separated by narrow spacers as a means of electrostatic actuation for potential haptic application. Fabrication process for the actuator is explained along with experiments conducted over a wide frequency range of actuation frequency. A valid finite element simulation of the actuator is made on the quarter section of the actuator by using full 3D finite elements. Vibration characteristics such as fundamental natural frequency, mode shape and output velocity in the frequency range for haptic feeling generation are obtained from the finite element analysis and compared with the experimental results. Experimental results demonstrate that the finite element model is practical and effective enough in predicting the vibration characteristics of the actuator for haptic application. The film actuator shows many promising properties like high transparency, wide range of actuation frequency and high vibration velocity for instance.

HIGH ENERGY WIDE AREA BLUNT IMPACT OF COMPOSITE AIRCRAFT STRUCTURES—PART A: DESIGN AND ANALYSIS METHODOLOGY OF REPRESENTATIVE SUBSTRUCTURE

2021 ◽  
Author(s):  
CHAIANE WIGGERS DE SOUZA ◽  
MOONHEE NAM ◽  
HYONNY KIM
Keyword(s):  
Finite Element ◽  
Region Of Interest ◽  
High Energy ◽  
Wide Area ◽  
Commercial Aircraft ◽  
Element Analysis ◽  
Aircraft Fuselage ◽  
Analysis Methodology ◽  
Blunt Impact ◽  
Wide Range

Large test structures, common in the aerospace industry, offer a challenge to model, manufacture and test, with high cost associated with computational as well as materials, specimen fabrication, test planning/setup, and instrumentation resources. In this paper, a methodology is presented to demonstrate use of a smaller-sized substructure to produce equivalent response to the original, larger structure. The structure under study is a quarter barrel of typical commercial aircraft fuselage section made of carbon fiber reinforced polymer (CFRP), initially consisting of two circumferential structural members (C-frames and shear ties), and 12 stringers cocured to the skin. Through a series of finite element analyses and a modified specimen design, a substructure representing the quarter barrel was validated for loading conditions generated by high energy wide area blunt impacts (HEWABI) which are potentially caused by accidental contact from moving ground service equipment (GSE). The substructure is made of one circumferential member (C-frame and shear tie), and 6 stringers co-cured to skin and is shown to have similar stiffness and stresses in the region of interest. Finite element analysis (FEA) with progressive damage analysis demonstrates the equivalent response between the substructure and full quarter barrel. This methodology can be used in a wide range of applications, as long as the loading area is distant enough from the modified structure end and the correct boundary conditions/fixtures are defined to represent the omitted portions of the structure of interest.

scholarly journals Development of New Baseball Pitching Machine with Four-Roller Throwing Mechanism

Proceedings ◽  
2020 ◽  
Vol 49 (1) ◽  
pp. 8
Author(s):  
Shinobu Sakai ◽  
Jin-Xing Shi
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rotational Speed ◽  
Spin Axis ◽  
Element Analysis ◽  
Wide Range

At present, there are only a few developed pitching machines that can throw a ball with gyro spin. In this study, we aimed to develop a new baseball pitching machine using four rollers, where the rotational speed of each of the four rollers and the crossing angle of the opposite gyro rollers can be controlled optionally to generate an objective gyro spin more efficiently. We also elucidate the throwing mechanism of the developed baseball pitching machine and confirm its performance by finite element analysis. The newly developed pitching machine can throw a baseball with a wide range of speeds from 22.2 m/s (80 km/h) to 44.4 m/s (160 km/h) with all pitch types (fastball, curveball, gyroball, etc.), and the spin axis can be controlled in any designated direction. Moreover, this machine is capable of throwing a baseball with higher accuracy compared to commercially available pitching machines.

scholarly journals Bolt-Grout Interactions in Elastoplastic Rock Mass Using Coupled FEM-FDM Techniques

2010 ◽  
Vol 2010 ◽  
pp. 1-13 ◽  
Author(s):  
Debasis Deb ◽  
Kamal C. Das
Keyword(s):  
Finite Element ◽  
Rock Mass ◽  
Finite Difference ◽  
Finite Difference Method ◽  
Difference Method ◽  
Experimental Validation ◽  
Yield Criterion ◽  
Numerical Procedure ◽  
Practical Applications ◽  
Finite Element Procedure

Numerical procedure based on finite element method (FEM) and finite difference method (FDM) for the analysis of bolt-grout interactions are introduced in this paper. The finite element procedure incorporates elasto-plastic concepts with Hoek and Brown yield criterion and has been applied for rock mass. Bolt-grout interactions are evaluated based on finite difference method and are embedded in the elasto-plastic procedures of FEM. The experimental validation of the proposed FEM-FDM procedures and numerical examples of a bolted tunnel are provided to demonstrate the efficacy of the proposed method for practical applications.

Thermal-Electric Finite Element Analysis of Electrosurgical Cautery Process

2007 ◽  
Author(s):  
Robert E. Dodde ◽  
Scott F. Miller ◽  
Albert J. Shih ◽  
James D. Geiger
Keyword(s):  
Heat Transfer ◽  
Electrical Conductivity ◽  
Finite Element ◽  
Biological Tissue ◽  
Tissue Temperature ◽  
Temperature Dependent ◽  
Element Analysis ◽  
Temperature Dependent Thermal Conductivity ◽  
Insight Into ◽  
Good Agreement

Cautery is a process to coagulate tissues and seal blood vessels using the heat. In this study, finite element modeling (FEM) was performed to analyze temperature distribution in biological tissue subject to cautery electrosurgical technique. FEM can provide detailed insight into the heat transfer in biological tissue to reduce the collateral thermal damage and improve the safety of cautery surgical procedure. A coupled thermal-electric FEM module was applied with temperature-dependent electrical and thermal properties for the tissue. Tissue temperature was measured at different locations during the electrosurgical experiments and compared to FEM results with good agreement. The temperature-dependent electrical conductivity has demonstrated to be critical. In comparison, the temperature-dependent thermal conductivity does not impact heat transfer as much as the electrical conductivity. FEM results show that the thermal effects can be varied with the electrode geometry that focuses the current density at the midline of the instrument profile.

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