scholarly journals Delamination at Thick Ply Drops in Carbon and Glass Fiber Laminates Under Fatigue Loading

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Daniel D. Samborsky ◽  
Timothy J. Wilson ◽  
Pancasatya Agastra ◽  
John F. Mandell

Delamination at ply drops in composites with thickness tapering has been a concern in applications of carbon fibers. This study explored the resistance to delamination under fatigue loading of carbon and glass fiber prepreg laminates with the same resin system, containing various ply drop geometries, and using thicker plies typical of wind turbine blades. Applied stress and strain levels to produce significant delamination at ply drops have been determined, and the experimental results correlated through finite element and analytical models. Carbon fiber laminates with ply drops, while performing adequately under static loads, delaminated in fatigue at low maximum strain levels except for the thinnest ply drops. The lower elastic modulus of the glass fiber laminates resulted in much higher strains to produce delamination for equivalent ply drop geometries. The results indicate that ply drops for carbon fibers should be much thinner than those commonly used for glass fibers in wind turbine blades.

Processes ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 622
Author(s):  
Yasser Elhenawy ◽  
Yasser Fouad ◽  
Haykel Marouani ◽  
Mohamed Bassyouni

This study aims to evaluate the effect of functionalized multi-walled carbon nanotubes (MWCNTs) on the performance of glass fiber (GF)-reinforced polypropylene (PP) for wind turbine blades. Support for theoretical blade movement of horizontal axis wind turbines (HAWTs), simulation, and analysis were performed with the Ansys computer package to gain insight into the durability of polypropylene-chopped E-glass for application in turbine blades under aerodynamic, gravitational, and centrifugal loads. Typically, polymer nanocomposites are used for small-scale wind turbine systems, such as for residential applications. Mechanical and physical properties of material composites including tensile and melt flow indices were determined. Surface morphology of polypropylene-chopped E-glass fiber and functionalized MWCNTs nanocomposites showed good distribution of dispersed phase. The effect of fiber loading on the mechanical properties of the PP nanocomposites was investigated in order to obtain the optimum composite composition and processing conditions for manufacturing wind turbine blades. The results show that adding MWCNTs to glass fiber-reinforced PP composites has a substantial influence on deflection reduction and adding them to chopped-polypropylene E-glass has a significant effect on reducing the bias estimated by finite element analysis.


Author(s):  
Venkata K.K. Upadhyayula ◽  
Venkataramana Gadhamshetty ◽  
Dimitris Athanassiadis ◽  
Mats Tysklind ◽  
Fanran Meng ◽  
...  

2016 ◽  
Vol 40 (5) ◽  
pp. 871-881
Author(s):  
Huang Xuemei ◽  
Zhang Lei’an ◽  
Tao Liming ◽  
Wei Xiuting

To carry on fatigue loading tests for wind turbine blades accurately, the self-synchronous vibration mechanism of loading system was investigated. Firstly, the mathematical model of vibration was deduced based on LaGrange Equation, thus the influence factors of self-synchronous vibration could be obtained. Then to study the influencing rules of the initial phase difference between loading equipment and blade, a simulating model was constructed to carry on the numerical simulation and it was found that when the driving frequency of the loading equipment was the same as the natural frequency of the blade, a different initial phase separation would generate different effect on self-synchronous vibration. Finally, an on-site fatigue test system was established to verify the accuracy of mathematical and simulation model mentioned above. It could be concluded that the test results were consistent with the simulating result. The research on the self-synchronous vibration performance of loading system for blade could supply a theory support for the sequent control of blade’s fatigue tests precisely.


Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3929 ◽  
Author(s):  
Amirmohammad Rahimizadeh ◽  
Jordan Kalman ◽  
Rodolphe Henri ◽  
Kazem Fayazbakhsh ◽  
Larry Lessard

This research validates the viability of a recycling and reusing process for end-of-life glass fiber reinforced wind turbine blades. Short glass fibers from scrap turbine blades are reclaimed and mixed with polylactic acid (PLA) through a double extrusion process to produce composite feedstock with recycled glass fibers for fused filament fabrication (FFF) 3D printing. Reinforced filaments with different fiber contents, as high as 25% by weight, are extruded and used to 3D print tensile specimens per ASTM D638-14. For 25 wt% reinforcement, the samples showed up to 74% increase in specific stiffness compared to pure PLA samples, while there was a reduction of 42% and 65% in specific tensile strength and failure strain, respectively. To capture the level of impregnation of the non-pyrolyzed recycled fibers and PLA, samples made from reinforced filaments with virgin and recycled fibers are fabricated and assessed in terms of mechanical properties and interface. For the composite specimens out of reinforced PLA with recycled glass fibers, it was found that the specific modulus and tensile strength are respectively 18% and 19% higher than those of samples reinforced with virgin glass fibers. The cause for this observation is mainly attributed to the fact that the surface of recycled fibers is partially covered with epoxy particles, a phenomenon that allows for favorable interactions between the molecules of PLA and epoxy, thus improving the interface bonding between the fibers and PLA.


Kilat ◽  
2021 ◽  
Vol 10 (2) ◽  
pp. 309-319
Author(s):  
Wahirom - - ◽  
Nofirman - - ◽  
Prayudi -

In making a horizontal type wind turbine, of course, it is necessary to analyze it in depth, one of which is by predicting the production of wind energy produced by the wind turbine to estimate the wind power in the wind turbine which will later be applied. Wind energy sources that are commonly used are located in rural areas, fields and even there is such a large amount of energy that it is sometimes difficult to reach the power grid and other large areas including the roofs of high-rise buildings. There are many analytical models in wind energy estimation, one of which is often done by many researchers, namely by using the Weibull distribution method. From the measurement results that as many as 1516.37 kWh with a 1 kW wind turbine with a radius of 1 meter (capacity factor 30.09%). Modeling wind turbine blades with NACA 4412 using Qblade software to determine the torsional angle of the blade to be applied so that it is obtained that the torsion angle from the base and The tip of the blade has a tilt angle of 19.05◦ to 6.96° with a maximum Cp of 0.5 this is a pretty good value in designing wind turbine blades.


2021 ◽  
pp. 073168442199588
Author(s):  
Sepideh Aghajani ◽  
Mohammadreza Hemati ◽  
Shams Torabnia

Wind turbine blade life prediction is the most important parameter to estimate the power generation cost. Due to the price and importance of wind blade, many experimental and theoretical methods were developed to estimate damages and blade life. A novel multiaxial fatigue damage model is suggested for the life prediction of a wind turbine blade. Fatigue reduction of fiber and interfiber characteristics are separately treated and simulated in this research. Damage behavior is considered in lamina level and then extended to laminate; hence, this model can be used for multidirectional laminated composites. The procedure of fatigue-induced degradation is implemented in an ABAQUS user material subroutine. By applying the fatigue damage model, life is estimated by the satisfaction of lamina fracture criteria. This model provides a comprehensive idea about how damage happens in wind blades regarding a multi-axis fatigue loading condition.


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