Analytical and Experimental Investigation of the Stability of Intershaft Squeeze Film Dampers—Part 1: Demonstration of Instability

1977 ◽  
Vol 99 (1) ◽  
pp. 47-52 ◽  
Author(s):  
D. H. Hibner ◽  
R. G. Kirk ◽  
D. F. Buono

Modern high-speed multishaft gas tubine engines incorporate viscous damped bearings to decrease overall system vibration and bearing loads. As viscous damper technology is applied to advanced engine design, more sophisticated analytical and experimental techniques are required to prove new concepts. This analysis will present the results of an investigation of the feasibility of damping engine vibration with a viscous damped intershaft bearing on a two-shaft gas turbine engine. Experimental results from a rotor dynamics simulation rig indicate an instability of the rotor system at speeds above a fundamental critical speed. An analytical model of the two-rotor system is presented and the results of both a classical stability analysis and a time transient response analysis verify the experimental data. The analytical model may be used to predict the stability of two-shaft engines which incorporate an intershaft damped bearing.

Author(s):  
Ting Nung Shiau ◽  
Jon Li Hwang ◽  
Yuan Bin Chang

The stability of steady state synchronous and nonsynchronous response of a nonlinear rotor system supported by squeeze-film dampers is investigated. The nonlinear differential equations which govern the motion of rotor bearing system are obtained by using the Generalized Polynomial Expansion Method. The steady state response of system is obtained by using the hybrid numerical method which combines the merits of the harmonic balance and collocation methods. The stability of system response is examined using Floquet-Liapunov theory. Using the theory, the performance may be evaluated with the calculation of derivatives of nonlinear hydrodynamic forces of the squeeze-film damper with respect to displacement and velocity of the journal center. In some cases, these derivatives can be expressed in closed form and the prediction of the dynamic characteristic of the nonlinear rotor system will be more effective. The stability results are compared to those using a direct numerical integration method and both are in good agreement.


1993 ◽  
Vol 115 (2) ◽  
pp. 218-226 ◽  
Author(s):  
T. N. Shiau ◽  
J. L. Hwang ◽  
Y. B. Chang

The stability of steady-state synchronous and nonsynchronous response of a nonlinear rotor system supported by squeeze-film dampers is investigated. The nonlinear differential equations that govern the motion of rotor bearing systems are obtained by using the Generalized Polynomial Expansion Method. The steady-state response of the system is obtained by using the hybrid numerical method, which combines the merits of the harmonic balance and collocation methods. The stability of system response is examined using the Floquet-Liapunov theory. Using the theory, the performance may be evaluated with the calculation of derivatives of nonlinear hydrodynamic forces of the squeeze-film damper with respect to displacement and velocity of the journal center. In some cases, these derivatives can be expressed in closed form and the prediction of the dynamic characteristic of the nonlinear rotor system will be more effective. The stability results are compared to those using a direct numerical integration method and both are in good agreement.


2020 ◽  
Vol 21 (6) ◽  
pp. 619
Author(s):  
Kostandin Gjika ◽  
Antoine Costeux ◽  
Gerry LaRue ◽  
John Wilson

Today's modern internal combustion engines are increasingly focused on downsizing, high fuel efficiency and low emissions, which requires appropriate design and technology of turbocharger bearing systems. Automotive turbochargers operate faster and with strong engine excitation; vibration management is becoming a challenge and manufacturers are increasingly focusing on the design of low vibration and high-performance balancing technology. This paper discusses the synchronous vibration management of the ball bearing cartridge turbocharger on high-speed balancer and it is a continuation of papers [1–3]. In a first step, the synchronous rotordynamics behavior is identified. A prediction code is developed to calculate the static and dynamic performance of “ball bearing cartridge-squeeze film damper”. The dynamic behavior of balls is modeled by a spring with stiffness calculated from Tedric Harris formulas and the damping is considered null. The squeeze film damper model is derived from the Osborne Reynolds equation for incompressible and synchronous fluid loading; the stiffness and damping coefficients are calculated assuming that the bearing is infinitely short, and the oil film pressure is modeled as a cavitated π film model. The stiffness and damping coefficients are integrated on a rotordynamics code and the bearing loads are calculated by converging with the bearing eccentricity ratio. In a second step, a finite element structural dynamics model is built for the system “turbocharger housing-high speed balancer fixture” and validated by experimental frequency response functions. In the last step, the rotating dynamic bearing loads on the squeeze film damper are coupled with transfer functions and the vibration on the housings is predicted. The vibration response under single and multi-plane unbalances correlates very well with test data from turbocharger unbalance masters. The prediction model allows a thorough understanding of ball bearing turbocharger vibration on a high speed balancer, thus optimizing the dynamic behavior of the “turbocharger-high speed balancer” structural system for better rotordynamics performance identification and selection of the appropriate balancing process at the development stage of the turbocharger.


1983 ◽  
Vol 105 (3) ◽  
pp. 480-486 ◽  
Author(s):  
M. Sakata ◽  
T. Aiba ◽  
H. Ohnabe

In the field of rotor dynamics, increased attention is being given to the transient response analysis of the rotor, since the effects of impact loading and vibrations of the rotor arising from blade loss can be studied by a time transient solution of the rotor system. As recent trends in rotating machinery have been directed towards lightweight, high-speed flexible rotors, the effect of flexibility on transient response analysis is becoming of increasing importance. In the present paper, a transient vibration analysis is carried out on a flexible-disk/flexible-shaft system or rigid-disk flexible-shaft system subjected to a sudden imbalance that is assumed to represent the effect of blade loss. To solve the basic equation governing a rotating flexible disk the Galerkin’s method is used, and the equation of motion of the rotor system is numerically solved by employing the Runge-Kutta-Gill’s method. Experiments were conducted on a model rotor having a blade loss simulator; the shaft vibrations were also measured. The validity of the anaytical results was demonstrated by comparison with the experimental results.


Author(s):  
Qihan Li ◽  
James F. Hamilton

A method is presented for calculating the dynamics of a dual-rotor gas turbine engine equipped with a flexible intershaft squeeze-film damper. The method is based on the functional expansion component synthesis method. The transient response of the rotor due to a suddenly applied unbalance in the high-pressure turbine under different steady-speed operations is calculated. The damping effects of the intershaft damper and stability of the rotor system are investigated.


2022 ◽  
Vol 12 (2) ◽  
pp. 615
Author(s):  
Haobo Wang ◽  
Yulai Zhao ◽  
Zhong Luo ◽  
Qingkai Han

Squeeze film damper (SFD) is widely used in the vibration suppression of aeroengine rotor systems, but will cause complex motions of the rotor system under specific operating conditions. In this paper, a lumped-mass dynamic model of the high-pressure rotor system in an aeroengine is established, and the nonlinear stiffness and damping formula of SFD are introduced into the above model. The vibration responses of the rotor system under different rotating speeds and with different unbalances are investigated numerically, and the influence of SFD on the rotor system vibration and the change of suppression ability are compared and analyzed. The results show that in the case of high speed, together with a small unbalance, the rotor system will perform a complex vibration or a bistable vibration due to SFD. If the unbalance is properly increased under the same case of high speed, the vibration of the rotor becomes single-harmonic and the bistable vibration disappears. The research results can provide a helpful reference for analyzing complex vibration mechanisms of the rotor system with SFD and achieving an effective vibration suppression through unbalance regulation.


2019 ◽  
Vol 9 (20) ◽  
pp. 4371 ◽  
Author(s):  
Yipeng Zhang ◽  
Lidong He ◽  
Jianjiang Yang ◽  
Fangteng Wan ◽  
Jinji Gao

In this paper, vibration control of an unbalanced single-side cantilevered rotor system using a novel integral squeeze film bearing damper in terms of stability, energy distribution, and vibration control is analyzed. A finite element model of such a system with an integral squeeze film bearing damper (ISFBD) is developed. The stability, energy distribution, and vibration control of the unbalanced single-side cantilevered rotor system are calculated and analyzed based on the finite element model. The stiffness of the integral squeeze film bearing damper is designed using theoretical calculation and finite element model (FEM) simulation. The influence of installation position and quantity of integral squeeze film bearing dampers on the vibration control of the unbalanced cantilevered rotor system is discussed. An experimental platform is developed to validate the vibration control effect. The results show that the installation position and quantity of the integral squeeze film bearing dampers have different effects on the stability, energy distribution, and vibration control of the unbalanced cantilevered rotor system. When ISFBDs are installed at both bearing housings, the vibration control is best, and the vibration components of the time and frequency domains have good vibration control effects in four working conditions.


1982 ◽  
Vol 104 (3) ◽  
pp. 552-560 ◽  
Author(s):  
D. F. Li ◽  
E. J. Gunter

A scheme is presented for calculating the vibrations of large multi-component flexible rotor systems based on the component mode synthesis method. It is shown that, by a modal expansion of the elastic interconnecting elements, the system modal equation can be conveniently constructed from the undamped eigen representations of the component subsystems. The capability of the component mode method is demonstrated in two examples: a transient simulation of a two-spool gas turbine engine equipped with a squeeze-film damper; and an unbalance response analysis of the Space Shuttle Main Engine oxygen turbopump in which the dynamics of the rotor and the housing are both considered.


Author(s):  
Yongliang Wang ◽  
Yu Gao ◽  
Jingjun Zhong ◽  
Ling Yang ◽  
Huawei Lu

Squeeze film dampers (SFDs) are widely used in aero-engines and other high speed rotating machines as damping elements, owing to their remarkable damping effect. The oil-film force model of SFDs is the key to investigate the dynamic characteristics of the rotor-bearing systems involving SFDs. In this paper, the analytical solution of the oil film pressure of a finite length SFD is obtained by employing the separation of variables method to solve the Reynolds equation (at low Reynolds number) based upon the dynamic π boundary condition. The analytical expression of the oil film force is then derived by applying the integral method. The oil film force from the analytical model is compared with the results from other well-known methods, i.e. the long bearing approximation, the short bearing approximation and the finite difference method. The results clearly show that within a wider length-diameter ratio range, the newly proposed model can accurately predict the oil film characteristics of the SFDs at low Reynolds numbers.


Author(s):  
Gil Jun Lee ◽  
Jay Kim ◽  
Tod Steen

Squeeze film dampers (SFDs) are used in high-speed turbomachinery to provide external damping to the system. Computational fluid dynamics (CFD) simulation is a highly effective tool to predict the performance of SFDs and obtain design guidance. It is shown that a moving reference frame (MRF) can be adopted for CFD simulation, which saves computational time significantly. MRF-based CFD analysis is validated, then utilized to design oil plenums of SFDs. Effects of the piston ring clearances, the oil groove, and oil supply ports are studied based on CFD and theoretical solutions. It is shown that oil plenum geometries can significantly affect the performance of the SFD especially when the SFD has a small clearance. The equivalent clearance is proposed as a new concept that enables quick estimation of the effect of oil plenum geometries on the SFD performance. Some design practices that have been adopted in industry are revisited to check their validity. Based on simulation results, a set of general design guidelines is proposed.


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