Influence Coefficients and Pressure Vessel Analysis

1960 ◽  
Vol 82 (3) ◽  
pp. 259-267 ◽  
Author(s):  
G. D. Galletly
Keyword(s):  
Pressure Vessel ◽  
Shell Theory ◽  
Pressure Vessels ◽  
Toroidal Shell ◽  
Stress Distributions ◽  
Specialized Knowledge ◽  
Influence Coefficients ◽  
Final Stress ◽  
Bending Stresses ◽  
Accurate Stress

A description is given of the utility of influence coefficients for analyzing pressure vessels. To illustrate their advantages two relatively complex problems were selected and their final stress distributions calculated. The problems were (i) a cylinder closed by a torispherical head and (ii) a cylinder joined to a smaller cylinder by an ellipsoidal-toroidal shell. Two vessels were analyzed using influence coefficients which have recently become available. It is shown that accurate stress distributions can be obtained quickly and that a specialized knowledge of shell theory is not required. The method also shows the distribution of bending stresses throughout the shells. These latter, which can be important, are usually ignored by the various codes.

Stress Field Around a Large Opening in a Pressure Vessel During a Major Repair

2009 ◽  
Author(s):  
Erik Garrido ◽  
Euro Casanova
Keyword(s):  
Pressure Vessel ◽  
New Technologies ◽  
Mechanical Design ◽  
General Purpose ◽  
Pressure Vessels ◽  
Mechanical Equipment ◽  
Stress Distributions ◽  
Large Opening ◽  
Von Mises ◽  
Case Basis

It is a regular practice in the oil industry to modify mechanical equipment to incorporate new technologies and to optimize production. In the case of pressure vessels, it is occasionally required to cut large openings in their walls in order to have access to the interior part of the equipment for executing modifications. This cutting process produces temporary loads, which were obviously not considered in the original mechanical design. Up to now, there is not a general purpose specification for approaching the assessments of stress levels once a large opening in a vertical pressure vessel has been made. Therefore stress distributions around large openings are analyzed on a case-by-case basis without a reference scheme. This work studies the distribution of the von Mises equivalent stresses around a large opening in FCC Regenerators during internal cyclone replacement, which is a frequently required practice for this kind of equipment. A finite element parametric model was developed in ANSYS, and both numerical results and illustrating figures are presented.

An Example of Bolted Joints in Pressure Vessels Under Fatigue Conditions

2007 ◽  
Author(s):  
I. Le May ◽  
R. Pascual
Keyword(s):  
Cyclic Loading ◽  
Fatigue Failure ◽  
Pressure Vessel ◽  
Pressure Vessels ◽  
Bolted Joints ◽  
Loading Conditions ◽  
Bending Stresses ◽  
Bolted Flange ◽  
Concentric Loading ◽  
Excellent Tool

Flanges in pressure vessels are, in most cases, submitted to non-concentric loading conditions producing bending stresses in the bolts that have to be taken into account for design purposes. The VDI 2230 Guideline [5] provides an excellent tool for the design of bolted joints, especially those in which the bolts are eccentrically loaded, as is commonly the case in pressure vessels. When cyclic loading conditions that can lead to fatigue failure are prevalent, special attention should be paid to the fatigue criteria used in the design. This paper will analyze the general principles of the design of bolted joints, giving particular attention to the use of the VDI 2230 Guideline. The calculation of the stiffness of the joints using this guideline will be introduced and a comparison with the more commonly used approaches will be made. Finally an example of the calculations involved in the design of a bolted flange in a pressure vessel will be shown and a comparison of the different design and fatigue criteria made.

scholarly journals Thermo-Mechanical Autofrettage Process of Spherical Vessel

2020 ◽  
Vol 9 (3) ◽  
pp. 1109-1114
Keyword(s):  
Stress Distribution ◽  
Pressure Vessel ◽  
Mechanical Load ◽  
Pressure Vessels ◽  
Stress Distributions ◽  
Spherical Vessel ◽  
Yield Criteria ◽  
Elastic Plastic ◽  
Spherical Pressure ◽  
Plastic Stress

In this analysis results of Elastic-plastic stress distributions in a spherical pressure vessel with ThermoMechanical loads are discussed. Results of study are obtained with Finite element (FE) analysis. A quarter of pressure vessel is considered and modeled with all realistic details. In addition to presenting the stress distribution of the pressure vessel, in this work the effects thermo-Mechanical autofrettage on different limit strength for spherical pressure vessels are investigated. The effect of changing the load and various geometric parameters is investigated. Consequently, it can be observed that to be the significant differences between the present thermo-Mechanical autofrettage and earlier (Mechanical autofrettage and Thermal autofrettage) method of autofrettage for the predictions of Elastic-plastic stress distributions of spherical pressure vessels. Some realistic examples are considered and results are obtained for the whole vessel by applying thermal load and mechanical load. The actual material curve is used for loading, unloading and residual stress behavior of spherical pressure vessel. Kinematic hardening material is considered and effect of Bauschinger effect factors are studied with thermo-mechanical load. Equivalent Von -Mises yield criteria is used for yield criteria. Behavior of elastic-perfectly plastic is also studied and compared. Influence of Thermo-Mechanical autofrettage over stress distribution and load bearing capacity of spherical vessel is examined. The question of whether Thermo-mechanical autofrettage gives more favorable residual compressive stress distribution and therefore extension of pressure vessel life is investigated in this analysis.

The ASME Code and 3D Stress Evaluation

1991 ◽  
Vol 113 (4) ◽  
pp. 481-487 ◽  
Author(s):  
J. L. Hechmer ◽  
G. L. Hollinger
Keyword(s):  
Shell Theory ◽  
Failure Modes ◽  
Three Dimensional ◽  
Stress Distributions ◽  
Modes Of Failure ◽  
Failure Assessment ◽  
Asme Code ◽  
Dimensional Finite Element ◽  
Bending Stresses ◽  
Three Dimensional Finite Element

The ASME Code [1] identifies the modes of failure that must be addressed to ensure acceptable pressure vessel designs. The failure modes addressed in this paper are precluded by limits on the primary and primary plus secondary stress. Both involve the transition from elasticity to plasticity. Their evaluation requires the computation of membrane and bending stresses (the linearized stresses). The original techniques for evaluating the limits were based on beam and shell theory. Since beam and shell theory were the basis of the then-current tools, the transition from analysis results to failure assessment was straightforward. With the advent of finite elements (FE), the transition from the stress distribution to the failure modes requires a different path. For three-dimensional finite element (3D FE), the path is obscure. Since the development of FE, the ASME Code has made no additions to clarify the correlations between FE stress distributions and the failure modes. The authors believe that the Code should provide guidance in this area.

Effect of Carbide Content on Temper Embrittlement of 2.25Cr1Mo Steel

2016 ◽  
Author(s):  
Yian Wang ◽  
Guoshan Xie ◽  
Zheng Zhang ◽  
Xiaolong Qian ◽  
Yufeng Zhou ◽  
...  
Keyword(s):  
High Temperature ◽  
Pressure Vessel ◽  
High Stress ◽  
Temper Embrittlement ◽  
Damage Mechanism ◽  
Pressure Vessels ◽  
Nondestructive Method ◽  
Operating Conditions ◽  
Low Alloy Steels ◽  
Carbide Content

Temper embrittlement is a common damage mechanism of pressure vessels in the chemical and petrochemical industry serviced in high temperature, which results in the reduction of roughness due to metallurgical change in some low alloy steels. Pressure vessels that are temper embrittled may be susceptible to brittle fracture under certain operating conditions which cause high stress by thermal gradients, e.g., during start-up and shutdown. 2.25Cr1-Mo steel is widely used to make hydrogenation reactor due to its superior combination of high mechanical strength, good weldability, excellent high temperature hydrogen attack (HTHA) and oxidation-resistance. However, 2.25Cr-1Mo steel is particularly susceptible to temper embrittlement. In this paper, the effect of carbide on temper embrittlement of 2.25Cr-1Mo steel was investigated. Mechanical properties and the ductile-brittle transition temperature (DBTT) of 2.25Cr-1Mo steel were measured by tensile test and impact test. The tests were performed at two positions (base metal and weld metal) and three states (original, step cooling treated and in-service for a hundred thousand hours). The content and distribution of carbides were analyzed by scanning electron microscope (SEM). The content of Cr and Mo elements in carbide was measured by energy dispersive X-ray analysis (EDS). The results showed that the embrittlement could increase the strength and reduce the plasticity. Higher carbide contents appear to be responsible for the higher DBTT. The in-service 2.25Cr-1Mo steel showed the highest DBTT and carbide content, followed by step cooling treated 2.25Cr-1Mo steel, while the as-received 2.25Cr-1Mo steel has the minimum DBTT and carbide content. At the same time, the Cr and Mo contents in carbide increased with the increasing of DBTT. It is well known that the specimen analyzed by SEM is very small in size, sampling SEM specimen is convenient and nondestructive to pressure vessel. Therefore, the relationship between DBTT and the content of carbide offers a feasible nondestructive method for quantitative measuring the temper embrittlement of 2.25Cr-1Mo steel pressure vessel.

A Study on Fatigue Life Evaluation of Pressure Vessel Made of ASME SA240-316L Material Using Numerical Analysis

2019 ◽  
Vol 893 ◽  
pp. 1-5 ◽  
Author(s):  
Eui Soo Kim
Keyword(s):  
Finite Element ◽  
Fatigue Life ◽  
Pressure Vessel ◽  
Life Prediction ◽  
Pressure Vessels ◽  
Physical Damage ◽  
Element Analysis ◽  
Internal Damage ◽  
Life Evaluation ◽  
Fatigue Life Evaluation

Pressure vessels are subjected to repeated loads during use and charging, which can causefine physical damage even in the elastic region. If the load is repeated under stress conditions belowthe yield strength, internal damage accumulates. Fatigue life evaluation of the structure of thepressure vessel using finite element analysis (FEA) is used to evaluate the life cycle of the structuraldesign based on finite element method (FEM) technology. This technique is more advanced thanfatigue life prediction that uses relational equations. This study describes fatigue analysis to predictthe fatigue life of a pressure vessel using stress data obtained from FEA. The life prediction results areuseful for improving the component design at a very early development stage. The fatigue life of thepressure vessel is calculated for each node on the model, and cumulative damage theory is used tocalculate the fatigue life. Then, the fatigue life is calculated from this information using the FEanalysis software ADINA and the fatigue life calculation program WINLIFE.

Fatigue and Burst Analysis of Hy-140(T) Steel Pressure Vessels

1970 ◽  
Vol 92 (1) ◽  
pp. 11-16 ◽  
Author(s):  
J. M. Barsom ◽  
S. T. Rolfe
Keyword(s):  
Yield Strength ◽  
Pressure Vessel ◽  
Low Cycle Fatigue ◽  
High Strength Steels ◽  
High Strength ◽  
Fatigue Tests ◽  
Pressure Vessels ◽  
High Yield ◽  
Corrosion Properties ◽  
Burst Analysis

Increasing use of high-strength steels in pressure-vessel design has resulted from emphasis on decreasing the weight of pressure vessels for certain applications. To demonstrate the suitability of a 140-ksi yield strength steel for use in unwelded pressure vessels, HY-140(T)—a quenched and tempered 5Ni-Cr-Mo-V steel—was fabricated and subjected to various burst and fatigue tests, as well as to various laboratory tests. In general, results of the investigation indicated very good tensile, Charpy, Nil Ductility Transition Temperature (NDT), low-cycle fatigue, and stress-corrosion properties of HY-140(T) steels, as well as very good burst tests results, in comparison with existing high-yield strength pressure-vessel steels. The results also indicate that the HY-140(T) steel should be an excellent material for its originally designed purpose, Naval hull applications.

Local loads on a toroidal shell

1992 ◽  
Vol 27 (2) ◽  
pp. 59-66 ◽  
Author(s):  
D Redekop ◽  
F Zhang
Keyword(s):  
Cylindrical Shell ◽  
Shell Theory ◽  
Elastic Shell ◽  
Toroidal Shell ◽  
Pipe Bend ◽  
Local Loads ◽  
Simply Supported ◽  
Linear Elastic ◽  
Wide Range ◽  
Theory Solution

In this study the effect of local loads applied on a sectorial toroidal shell (pipe bend) is considered. A linear elastic shell theory solution for local loads is first outlined. The solution corresponds to the case of a shell simply supported at the two ends. Detailed displacement and stress results are then given for a specific shell with loadings centred at three positions; the crown circles, the extrados, and the intrados. These results are compared with results for a corresponding cylindrical shell. The paper concludes with a table summarizing results for characteristic displacements and stresses in a number of shells, covering a wide range of geometric parameters.

Failure Probability Assessment for a Boiling Water Reactor Pressure Vessel Under Low Temperature Over-Pressure Event

2012 ◽  
Author(s):  
Hsoung-Wei Chou ◽  
Chin-Cheng Huang ◽  
Bo-Yi Chen ◽  
Hsien-Chou Lin ◽  
Ru-Feng Liu
Keyword(s):  
Low Temperature ◽  
Failure Probability ◽  
Pressure Vessel ◽  
Fracture Probability ◽  
Pressure Vessels ◽  
Reactor Pressure Vessel ◽  
Boiling Water ◽  
Boiling Water Reactor ◽  
Water Reactor ◽  
Reactor Pressure

The fracture probability of a boiling water reactor pressure vessel for a domestic nuclear power plant in Taiwan has been numerically analyzed using an advanced version of ORNL’s FAVOR code. First, a model of the vessel beltline region, which includes all shell welds and plates, is built for the FAVOR code based on the plant specific parameters of the reactor pressure vessel. Then, a novel flaw model which describes the flaw types of surface breaking flaws, embedded weld flaws and embedded plate flaws are simulated along both inner and outer vessel walls. When conducting the fracture probability analyses, a transient low temperature over-pressure event, which has previously been shown to be the most severe challenge to the integrity of boiling water reactor pressure vessels, is considered as the loading condition. It is found that the fracture occurs in the fusion-line area of axial welds, but with only an insignificant failure probability. The low through-wall cracking frequency indicates that the analyzed reactor pressure vessel maintains sufficient stability until either the end-of-license or for doubling of the present license of operation.

The Fatigue Analysis of Pressure Vessels Based on Workbench

2012 ◽  
Vol 550-553 ◽  
pp. 3082-3087
Author(s):  
Xing Ye Su ◽  
Qin Li ◽  
Hong Mei Wang
Keyword(s):  
Fatigue Failure ◽  
Chemical Industry ◽  
Pressure Vessel ◽  
Petrochemical Industry ◽  
Rapid Development ◽  
Fatigue Analysis ◽  
Pressure Vessels ◽  
Operation Condition ◽  
Key Steps

With the rapid development of petrochemical industry, the operation condition of pressure vessels under the alternating load was increasing and the probability of fatigue failure was also on the rise. As a result, pressure vessel fatigue analysis is gaining the designer's attention. This paper describes the key steps and techniques of the fatigue analysis of pressure vessel based on Workbench platform using the lock hopper of the coal chemical industry as an example.

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