Optimization of Stirring Parameters Through Numerical Simulation for the Preparation of Aluminum Matrix Composite by Stir Casting Process

2010 ◽  
Vol 132 (6) ◽  
Author(s):  
Hai Su ◽  
Wenli Gao ◽  
Hui Zhang ◽  
Hongbo Liu ◽  
Jian Lu ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Flow Pattern ◽  
Matrix Composite ◽  
Process Parameters ◽  
Flow Behavior ◽  
Aluminum Matrix ◽  
Suitable Condition ◽  
Casting Process ◽  
Stir Casting ◽  
Aluminum Matrix Composite

The flow behavior of the fluid has a significant effect on the particle distribution in the solid-liquid mixing vessel. The stir casting process is generally conducted in a closed crucible, in which the flow pattern is invisible. Therefore, numerical simulation is a forceful tool to guide the experimental research. In the present study, the fluid flow in the stirred crucible during stir casting has been simulated using finite element method. The effects of some important stirring process parameters, such as the blade angle, rotating speed, the diameter of the impeller, and the stirrer geometry, on the flowing characteristics of the molten matrix have been investigated in order to achieve the effective flow pattern to uniformly disperse the ceramic particles in the molten matrix. The simulation results show that the process parameters have significant effects on the flow behavior of the fluid in the stirred crucible. The various combinations of these parameters are beneficial to generate a suitable condition for the composite casting. Further experimental investigation reveals that the present work can provide a guide for the industrial preparation of aluminum matrix composite with a uniform particle reinforcement distribution by stir casting process.

scholarly journals Effect of Reinforcement Material on Properties of Manufactured Aluminum Matrix Composite Using Stir Casting Route

2020 ◽  
Vol 27 ◽  
pp. 62-68
Author(s):  
Hammar Ilham Akbar ◽  
Eko Surojo ◽  
Dody Ariawan ◽  
Galang Ariyanto Putra ◽  
Reyhan Tri Wibowo
Keyword(s):  
Matrix Composite ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composite ◽  
Reinforcement Material

Copper Effect on Mechanical Properties of Al-CNF Composite Material Elaborated by Liquid Metallurgy with Induction Melting

2018 ◽  
Vol 941 ◽  
pp. 2018-2023
Author(s):  
Paul Royes ◽  
Nicolas Masquelier ◽  
Thierry Breville ◽  
David Balloy
Keyword(s):  
Mechanical Properties ◽  
Yield Strength ◽  
Carbon Nanofibers ◽  
Aluminum Matrix ◽  
Casting Process ◽  
Stir Casting ◽  
Aluminum Matrix Composite ◽  
Strength Increase ◽  
Induction Melting ◽  
Coated Carbon

Aluminum-Carbon nanoFibers (CNF) composites produce by stir casting process present a yield strengths (YS) and an ultimate tensile strength (UTS) improved up to 33%. The hardening of the Al-CNF composite was considered as the sum of elementary contributions of effects: natural hardness of pure Al; grain size; dislocation density; elements in solid solution; CNF. In order to quantify CNF effect, calculation was performed to quantify the contribution to yield strength of each other’s mechanisms. This theoretical calculation was compared to experimental results and the real effect of CNF on yield strength increase was estimated between 10 and 16%. Figure SEQ Figure \* ARABIC 1: Graphical Abstract (copper dots on CNF / stir casting process / contributions to hardening) Keywords: Aluminum matrix composite; copper-coated carbon nanofibers; liquid metallurgy elaboration; mechanical properties; hardening effect

scholarly journals Study on Properties of Multi Walled Carbon Nanotube Reinforced Aluminum Matrix Composite through Casting Technique

2021 ◽  
Vol 18 (1) ◽  
pp. 97-101
Author(s):  
Shuib Pasha S A ◽  
Nayeem Ahmed M ◽  
Tilak S R ◽  
Anil Kumar B N
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Matrix Composite ◽  
Research Work ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Optical Microscope ◽  
Aluminum Matrix Composite ◽  
Casting Technique ◽  
Multi Walled Carbon Nanotubes

Composite materials are defined as material systems consisting of mixture of or combination of two or more micro constituents insoluble in each other and differing in form and or material composition. In this study Metal Matrix Composite (MMCs) has been produced using stir casting method for performing the mechanical properties. Most of the engineering industries want light and better mechanical properties of components; this can be achieved by MMCs of Aluminium because of its excellent performance. In this research work we fabricate the Aluminium by liquid route. Here Al 7075 is used as a base metal and Multi Walled Carbon Nanotubes (MWCNT) used as sub metal with various percentages. Experiments were conducted to analyze microstructure, hardness & tensile strength. By using optical microscope and Scanning Electron Microscope (SEM) we analyze the sample specimens are well dispersion in MWCNT with AA 7075. Hardness and tensile strength increases with increasing of wt. %. Hardness of material increases with increase in percentages of MWCNT, whereas tensile strength of the material increases with increase in percentages of MWCNT and Elongation reduces

scholarly journals ADDITION OF MAGNESIUM (Mg) WITH ALUMINA (AL2O3) REINFORCER IN ALUMINUM MATERIAL COMPOSITES ON THE MECHANICAL PROPERTIES AND MICRO STRUCTURES

2021 ◽  
Vol 2 (2) ◽  
pp. 7-13
Author(s):  
Basuki Widodo ◽  
Agung Panji Sasmito
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Matrix Composite ◽  
Volume Fraction ◽  
Aluminum Matrix ◽  
Casting Process ◽  
Magnesium Content ◽  
Aluminum Matrix Composite ◽  
Aluminum Matrix Composites ◽  
Low Density

Aluminum is a widely used and applied material in daily life or in the industrial and automotive world. In order to improve the performance and properties of the application to be used, it needed an alloying element to improve the mechanical properties of the aluminum. Aluminum Matrix Composite (AMC) or better known as aluminum matrix composite is one type of material that has great potential to be developed, due to its good combination and properties such as high strength and hardness, low density, low density, capable of good machining, and its basic ingredients are easily found on the market and cheaper than other materials. This research was conducted using the stir casting process to be able to mix all the compositions contained in aluminum matrix composites and to help the distribution of alumina reinforcing particles (Al2O3) and aluminum matrices be evenly distributed. The parameters used in this casting process are varying the volume fraction of the Al2O3 amplifier by 0.5%; 1.5% and 2.5% plus the magnesium content remains 0.9%. The results showed that the addition of Al2O3 can increase the value of hardness and reduce the value of tensile strength. The highest hardness value was 75.3 HRB at the addition of Al2O3 by 2.5% and the lowest tensile strength value was 7.17 Kgf / mm2 with the percentage of Al2O3 addition of 0.5%.

Experimental Investigation on Microstructural and Wear Behaviour of Dual Reinforced Particles (DRP) Aluminium Alloy Composites

2020 ◽  
Vol 1159 ◽  
pp. 42-53
Author(s):  
Nю Nanda Kumar ◽  
Natarajan Muthukumaran
Keyword(s):  
Matrix Composite ◽  
Automobile Industry ◽  
High Performance ◽  
Low Cost ◽  
Matrix Material ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composite ◽  
Wear Behaviour ◽  
Al Alloy

In the present scenario, the automobile industry, and aerospace industries are considerable scuffles to strive for innovative lightweight materials among manufacturing industries. They preserve their place by reducing the cost of their products and services. For this tenacity, the demand for lightweight material, low cost, and high-performance material are needed. Aluminum matrix composite is developed to fulfill and becomes an engineer’s material. Aerospace & Automobile industries are eager to introducing compound aluminum metal matrix composites due to their excellent mechanical & tribological properties which makes a reduction in the weight of the component. In this project the LM13 as the matrix material while SiC and B4C have been considered as dual reinforcement. Stir casting is the modest and inexpensive method of fabricating an aluminum matrix composite. For the Evaluation of Mechanical &Tribological behavior of DRP composite castings (LM13/B4C/SiC) selection for experimentation tests. In this paper different specimens of the MMC with LM13 Al Alloy 2wt% SiC and 2wt% B4C, 2wt% SiC and 4% B4C, 4wt% SiC, 2wt% B4C, 4wt% SiC and 4wt% B4C are taken for carried to invention out the increase in DRP in the composites will intensification the mechanical properties of the LM13 Al Alloy SiC and B4 C composite formed.

scholarly journals Numerical Simulation and Experimental Study on Compound Casting of Layered Aluminum Matrix Composite Brake Drum

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1412
Author(s):  
Hansen Zheng ◽  
Zhifeng Zhang ◽  
Yuelong Bai
Keyword(s):  
Numerical Simulation ◽  
Aluminum Alloy ◽  
Matrix Composite ◽  
Aluminum Matrix ◽  
Optical Microscope ◽  
Aluminum Matrix Composite ◽  
Simulation Software ◽  
Aluminum Matrix Composites ◽  
Average Shear Strength ◽  
Compound Casting

The requirements of high-strength, wear-resistance and lightweight of brake drums have been continually increasing in recent years and any specific aluminum alloy or particle-reinforced aluminum matrix composites may not satisfy all the demands. Combining dissimilar materials to play their respective advantages is a solution to this problem. In this study, a compound casting method was used to combine solid SiCp/A357 composite and a liquid 7050 aluminum alloy to prepare an aluminum matrix composite with a layered structure. The ProCAST numerical simulation software was used to predict the heat transfer in compound casting process and guide the preheating temperature of the wear-resistant ring in the experiment. An Optical Microscope (OM) and Scanning Electron Microscope (SEM) were used to observe microstructures around the solid–liquid bonding interface, the element distribution and phase component of which were analyzed by Energy Dispersive Spectroscopy (EDS) and mechanical properties were evaluated by microhardness and shear tests. The results showed that the interface of the layered aluminum matrix composite prepared by this method achieved complete metallurgical bonding and a transition zone formed on the solid surface. After T6 heat treatment, the average shear strength of the interface increased from 19.8 MPa to 33.8 MPa.

Experimental Investigation on Prediction of Hole Quality Characteristics of Aluminum Matrix Composite (AMC225xe)

2012 ◽  
Vol 622-623 ◽  
pp. 1305-1309 ◽  
Author(s):  
Sureshkumar Manickam Shanmugasundaram ◽  
Lakshmanan Damodhiran ◽  
Murugarajan Angamuthu
Keyword(s):  
Experimental Investigation ◽  
Matrix Composite ◽  
Process Parameters ◽  
Feed Rate ◽  
Aluminum Matrix ◽  
Aluminum Matrix Composite ◽  
Quality Characteristics ◽  
Hole Quality ◽  
Machining Properties

Wide spread applications of composite materials have been significantly growing in aerospace, naval, space, and automotive industries. Drilling of such materials is a challenging task because of differential machining properties and checking the quality of hole is significantly a great attention. In this paper, experimental investigation on prediction of hole quality characteristics of aluminum matrix composite (AMC225xe) during drilling process. The influence of process parameters such as speed, feed rate and coolant flow rate on the surface finish and circularity were investigated during the experimentation. The experiments were conducted according to the Taguchi’s L9 array design using process parameters. The quality of the hole characteristics were measured using roughness tester and CMM. Regression analysis has been carried out for prediction of hole quality characteristics from the experimentation. It is observed that the predicted results are good correlation with measured values. Also, the results indicate that the feed rate is the most influencing parameter for drilling of AMC225xe.

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