scholarly journals Large Strain Mechanical Behavior of HSLA-100 Steel Over a Wide Range of Strain Rates

Author(s):  
Maen Alkhader ◽  
Laurence Bodelot

High-strength low alloy steels (HSLA) have been designed to replace high-yield (HY) strength steels in naval applications involving impact loading as the latter, which contain more carbon, require complicated welding processes. The critical role of HSLA-100 steel requires achieving an accurate understanding of its behavior under dynamic loading. Accordingly, in this paper, we experimentally investigate its behavior, establish a model for its constitutive response at high-strain rates, and discuss its dynamic failure mode. The large strain and high-strain-rate mechanical constitutive behavior of high strength low alloy steel HSLA-100 is experimentally characterized over a wide range of strain rates, ranging from 10−3 s−1 to 104 s−1. The ability of HSLA-100 steel to store energy of cold work in adiabatic conditions is assessed through the direct measurement of the fraction of plastic energy converted into heat. The susceptibility of HSLA-100 steel to failure due to the formation and development of adiabatic shear bands (ASB) is investigated from two perspectives, the well-accepted failure strain criterion and the newly suggested plastic energy criterion [1]. Our experimental results show that HSLA-100 steel has apparent strain rate sensitivity at rates exceeding 3000 s−1 and has minimal ability to store energy of cold work at high deformation rate. In addition, both strain based and energy based failure criteria are effective in describing the propensity of HSLA-100 steel to dynamic failure (adiabatic shear band). Finally, we use the experimental results to determine constants for a Johnson-Cook model describing the constitutive response of HSLA-100. The implementation of this model in a commercial finite element code gives predictions capturing properly the observed experimental behavior. High-strain rate, thermomechanical processes, constitutive behavior, failure, finite elements, Kolsky bar, HSLA-100.

2011 ◽  
Vol 82 ◽  
pp. 124-129 ◽  
Author(s):  
Ezio Cadoni ◽  
Matteo Dotta ◽  
Daniele Forni ◽  
Stefano Bianchi

In this paper the first results of the mechanical characterization in tension of two high strength alloys in a wide range of strain rates are presented. Different experimental techniques were used for different strain rates: a universal machine, a Hydro-Pneumatic Machine and a JRC-Split Hopkinson Tensile Bar. The experimental research was developed in the DynaMat laboratory of the University of Applied Sciences of Southern Switzerland. An increase of the stress at a given strain increasing the strain-rate from 10-3 to 103 s-1, a moderate strain-rate sensitivity of the uniform and fracture strain, a poor reduction of the cross-sectional area at fracture with increasing the strain-rate were shown. Based on these experimental results the parameters required by the Johnson-Cook constitutive law were determined.


Materials ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2098 ◽  
Author(s):  
Olga Yakovtseva ◽  
Maria Sitkina ◽  
Ahmed O. Mosleh ◽  
Anastasia Mikhaylovskaya

Increasing the strain rate at superplastic forming is a challenging technical and economic task of aluminum forming manufacturing. New aluminum sheets exhibiting high strain rate superplasticity at strain rates above 0.01 s−1 are required. This study describes the microstructure and the superplasticity properties of a new high-strength Al-Zn-Mg-based alloy processed by a simple thermomechanical treatment including hot and cold rolling. The new alloy contains Ni to form Al3Ni coarse particles and minor additions of Zr (0.19 wt.%) and Sc (0.06 wt.%) to form nanoprecipitates of the L12-Al3 (Sc,Zr) phase. The design of chemical and phase compositions of the alloy provides superplasticity with an elongation of 600–800% in a strain rate range of 0.01 to 0.6/s and residual cavitation less than 2%. A mean elongation-to-failure of 400% is observed at an extremely high constant strain rate of 1 s−1. The strain-induced evolution of the grain and dislocation structures as well as the L12 precipitates at superplastic deformation is studied. The dynamic recrystallization at superplastic deformation is confirmed. The superplastic flow behavior of the proposed alloy is modeled via a mathematical Arrhenius-type constitutive model and an artificial neural network model. Both models exhibit good predictability at low and high strain rates of superplastic deformation.


2011 ◽  
Vol 82 ◽  
pp. 57-62 ◽  
Author(s):  
Sha Sha Wang ◽  
Min Hong Zhang ◽  
Ser Tong Quek

This paper presents a laboratory experimental study on the effect of high strain rate on compressive behavior of plain and fiber-reinforce high-strength concrete (FRHSC) with similar strength of 80-90 MPa. Steel fibers, polyethylene fibers, and a combination of these were used in the FRHSC. A split Hopkinson pressure bar equipment was used to determine the concrete behavior at strain rates from about 30 to 300 s-1. The ratio of the strength at high strain rates to that at static loading condition, namely dynamic increase factor (DIF), of the concretes was determined and compared with that recommended by CEB-FIP code. Fracture patterns of the specimens at high strain rates are described and discussed as well. Results indicate that the CEB-FIP equation is applicable to the plain high strength concrete, but overestimates the DIF of the FRHSC at strain rates beyond a transition strain rate of 30 s-1. Based on the experimental results, a modified equation on DIF is proposed for the FRHSC.


2014 ◽  
Vol 566 ◽  
pp. 80-85
Author(s):  
Kenji Nakai ◽  
Takashi Yokoyama

The present paper is concerned with constitutive modeling of the compressive stress-strain behavior of selected polymers at strain rates from 10-3 to 103/s using a modified Ramberg-Osgood equation. High strain-rate compressive stress-strain curves up to strains of nearly 0.08 for four different commercially available extruded polymers were determined on the standard split Hopkinson pressure bar (SHPB). The low and intermediate strain-rate compressive stress-strain relations were measured in an Instron testing machine. Six parameters in the modified Ramberg-Osgood equation were determined by fitting to the experimental stress-strain data using a least-squares fit. It was shown that the monotonic compressive stress-strain behavior over a wide range of strain rates can successfully be described by the modified Ramberg-Osgood constitutive model. The limitations of the model were discussed.


2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Ramzi Othman

In several industrial applications, metallic structures are facing impact loads. Therefore, there is an important need for developing constitutive equations which take into account the strain rate sensitivity of their mechanical properties. The Johnson-Cook equation was widely used to model the strain rate sensitivity of metals. However, it implies that the yield and flow stresses are linearly increasing in terms of the logarithm of strain rate. This is only true up to a threshold strain rate. In this work, a three-constant constitutive equation, assuming an apparent activation volume which decreases as the strain rate increases, is applied here for some metals. It is shown that this equation fits well the experimental yield and flow stresses for a very wide range of strain rates, including quasi-static, high, and very high strain rates (from 10−5to 5 × 104 s−1). This is the first time that a constitutive equation is showed to be able to fit the yield stress over a so large strain rate range while using only three material constants.


Author(s):  
Pradeep Lall ◽  
Vishal Mehta ◽  
Jeff Suhling ◽  
Ken Blecker

Abstract In many industries, such as automotive, oil and gas, aerospace, medical technologies, electronic parts can often be exposed to high strain loads during shocks, vibrations and drop-impact conditions. Such electronic parts can often be subjected to extreme low and high temperatures ranging from −65°C to 200°C. Also, these electronic devices can be subjected to strain rates of 1 to 100 per second in the critical environment. Recently, many doped SAC solder alloys are being introduced in the electronic component including SAC-Q, SAC-R, Innolot. SAC-Q is made with addition of Bi in Sn-Ag-Cu composition. Mechanical characteristic results and data for lead-free solder alloys are extremely important for optimizing electronic package reliability, at high temperature storage and elevated strain rates. Furthermore, the mechanical properties of solder alloys can be changed significantly due to a thermal aging, which is causing modification of microstructure. Data for the SAC-Q solder alloy with a high temp aging and testing at extreme low to high operating temperatures are not available. SAC-Q material was tested and analyzed for this study at range of operating temperatures of −65°C to 200°C and at a strain rate up to 75 per second. After the specimens were manufactured and reflowed, specimens were stored at 100°C for the isothermal aging for up to 90 days, before tensile tests were carried out at different operating temperatures. For the wide range of strain rates and test temperatures, stress-strain curves are established. In addition, the measured experimental results and data were fitted to the Anand viscoplasticity model and the Anand constants were calculated by estimating the stress-strain behavior measured in the wide range of operating temperatures and strain rates.


2021 ◽  
Author(s):  
Pradeep Lall ◽  
Vishal Mehta ◽  
Jeff Suhling ◽  
Ken Blecker

Abstract Electronic parts may often get exposed to high strains during shocks, vibrations and drop conditions in both commercial and defense applications. In addition, such electronic parts can often be simultaneously exposed to extreme surrounding temperatures between −65°C and 200°C after storage in non-climate-controlled conditions. Electronic equipment can be subjected to strain rates of 1 to 100 per second in shock and vibration. Many of the doped SAC soldering alloys in the electronic components, including SAC-Q, SAC-R, Innolot have found applications in long-term thermal exposure environments. Low temperature high strain-rate properties are needed to assure durability under high temperature storage followed by shock and vibration. There is scarcity of high strain-rate data on alloys exposed to high temperature aging operating at extreme low-temperatures and extremely-high temperatures. For this study, SAC-Q material was tested and analyzed at temperatures from −65°C to 200°C and at a strain rates of from 10 to 75 per second. Following the production and retrieval of the specimens, specimens were stored for isothermal aging for up to 6 months at 100°C temperature, before performing tensile test experiments at various operating temperatures. Stress vs strain curves are formed for the wide range of strain rates and surrounding temperatures. In addition, test results and data were complemented by the Anand viscoplasticity model and by calculating stress-strain behavior, evaluated in a wide range of working temperatures and strains rates.


Author(s):  
Michael Becker ◽  
Desiderio Kovar

Abstract A criterion to predict the onset of disordering under biaxial loading based on a critical potential energy per atom was studied. In contrast to previous theories for disordering, this criterion incorporates the effects of strain rate and strain state. The strain state (or stress state) is defined by the combination of strain (or stress) magnitudes and directions that are applied to each sample during the simulation. Τhe validity of this criterion was studied using molecular dynamic (MD) simulations of Ag conducted over a wide range of biaxial strain rates, strain configurations, and crystal orientations with respect to the applied stress state. Biaxial strains were applied in two different planes, (112 ̅) and (001) in eight directions in each plane. Results showed that, when larger strain rates were applied, there was a transition from plastic deformation driven by the nucleation and propagation of dislocations to disordering and viscous flow. Although the critical strain rate to initiate disorder was found to vary in the range of ε ̇ = 1×1011 s-1 to ε ̇ = 4×1011 s-1, a consistent minimum PE/atom of -2.7 eV was observed over a broad range of strain states and for both crystallographic orientations that were studied. This indicates that the critical PE/atom is a material property that can be used to predict the onset of disordering under biaxial loading. Further, the results showed that this criterion can be applied successfully even when non-uninform strain states arise in the crystal.  


Author(s):  
GUOWU REN ◽  
TIEGANG TANG ◽  
ZHAOLIANG GUO ◽  
YUANSHUAI YANG ◽  
QINGZHONG LI

In this paper, the brittle fragmentation of an expanding ring is numerically studied by a simple atomistic model. We investigate the statistical distribution of fragment spanned over a wide range of strain rates when damage related to broken bond reaches a steady state. It is shown that at low strain rate limited number of heavy fragments can be generated because of anisotropic behavior while for high strain rate fragment can be well fitted with Weibull distribution. The physical mechanism of fragmentation process reveals that damage accompanying with numerous microcracks is found to initiate in the inner regime of the expanding ring. Furthermore, we discuss the effect of random defect on the fragmentation process.


Author(s):  
Trunal Bhujangrao

The existing experimental tests are mainly designed to study the mechanical response of materials at various strain rates. Many researchers performed the experimental test in tension, compression, and shear (with torsion test) over a wide range of strain rates. They found out that material exhibits an increase in yield stress as well as flows stress with an increase in strain rate. It illustrates that there is a need for experimental data to study the material behaviour over the full range of strain rates, from quasi-static to high strain rate test. Many special techniques have been developed to bridge the strain rate gap between quasi-static and high strain rate testing to provide a method for an intermediate strain rate test for engineering materials. Some researchers have tried to conduct intermediate strain rate tests with standard servo-hydraulic load frames. However, the results of such tests are not accurate. The problem is that during the experiment, the whole machine is not in static equilibrium. The inertial effect influences the experimental data. The records obtained from these machines are often noisy with large oscillation. therefore, the comprehensive review is given to describes the development and evolution of the existing intermediate strain rate testing devices which includes the working principles, some critical theories, technological innovation in load measurement techniques, components of the device, basic technical assumption, and measuring techniques. In addition, some research direction on future implementation and development of an intermediate strain rate apparatus is also discussed in detail.


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