Experimental and Numerical Testing of Gas Pipeline Subjected to Excavator Elements Interference

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Neacsa Adrian ◽  
Dinita Alin ◽  
Pawel Baranowski ◽  
Kamil Sybilski ◽  
Ramadan Ibrahim Naim ◽  
...  

The main aim of the paper is to investigate and validate the behavior of a pipeline in the conditions of excavator elements external interference. A number of experimental tests were conducted. Four different cases were taken into account: two geometries of indenter with and without internal pressure. Discrete model of a tested pipe was developed and validated with the actual one. Simulations were performed using ls-dyna implicit code. The results obtained from the analyses were compared with the experimental tests and showed good accuracy in terms of force characteristics obtained in all simulated cases. Moreover, stress distribution in every case was also compared and discussed.

2021 ◽  
Vol 32 (4) ◽  
Author(s):  
Luigi D’Alfonso ◽  
Emanuele Garone ◽  
Pietro Muraca ◽  
Paolo Pugliese

AbstractIn this work, we face the problem of estimating the relative position and orientation of a camera and an object, when they are both equipped with inertial measurement units (IMUs), and the object exhibits a set of n landmark points with known coordinates (the so-called Pose estimation or PnP Problem). We present two algorithms that, fusing the information provided by the camera and the IMUs, solve the PnP problem with good accuracy. These algorithms only use the measurements given by IMUs’ inclinometers, as the magnetometers usually give inaccurate estimates of the Earth magnetic vector. The effectiveness of the proposed methods is assessed by numerical simulations and experimental tests. The results of the tests are compared with the most recent methods proposed in the literature.


Author(s):  
René Selbmann ◽  
Markus Baumann ◽  
Mateus Dobecki ◽  
Markus Bergmann ◽  
Verena Kräusel ◽  
...  

AbstractThe residual stress distribution in extruded components and wires after a conventional forming process is frequently unfavourable for subsequent processes, such as bending operations. High tensile residual stresses typically occur near the surface of the wire and thus limit further processability of the material. Additional heat treatment operations or shot peening are often inserted to influence the residual stress distribution in the material after conventional manufacturing. This is time and energy consuming. The research presented in this paper contains an approach to influence the residual stress distribution by modifying the forming process for wire-like applications. The aim of this process is to lower the resulting tensile stress levels near the surface or even to generate compressive stresses. To achieve these residual compressive stresses, special forming elements are integrated in the dies. These modifications in the forming zone have a significant influence on process properties, such as degree of deformation and deformation direction, but typically have no influence on the diameter of the product geometry. In the present paper, the theoretical approach is described, as well as the model set-up, the FE-simulation and the results of the experimental tests. The characterization of the residual stress states in the specimen was carried out by X-ray diffraction using the sin2Ψ method.


In certain problems of plastic flow, for example, a thick tube expanded by internal pressure, it is important to consider changes in the elastic strain of material which is flowing plastically in order to deduce the correct stress distribution and deformation. The usual plastic theory which neglects elastic strains in the plastic region may lead to considerable errors in certain cases. In this paper we review the theory of the deformation of a material under combined stresses which involves both elastic and plastic components of strain. The relationship between stress and strain is represented on a plane diagram, the reduced stress-strain diagram, which facilitates discrimination between the elastic and plastic components of strain and aids considerably the solution of certain problems. The diagram can also be used to express the relationships governing the dissipation of energy during plastic flow under combined stresses. The theory is applied to the deformation of a long thick tube under internal pressure with zero longitudinal extension. The solution is compared with that based on the usual theory which neglects elastic strains in the plastic region, revealing an error which reaches a maxi­mum of over 60% in the longitudinal stress distribution. The significance of the differences between the two solutions is discussed in detail.


1995 ◽  
Vol 117 (4) ◽  
pp. 298-304 ◽  
Author(s):  
T. Sawa ◽  
R. Sasaki ◽  
M. Yoneno

This paper deals with the strength and the sealing performance of pipe flange connections combining the bonding force of adhesives with the clamping force of bolts. The epoxy adhesives or anaerobic sealants are bonded at the interface partially instead of gaskets in pipe flange connections. The stress distribution in the epoxy adhesives (anaerobic sealant), which governs the sealing performance, and the variations in axial bolt force are analyzed, using an axisymmetrical theory of elasticity, when an internal pressure is applied to a connection in which two pipe flanges are clamped together by bolts and nuts with an initial clamping force after being joined by epoxy adhesives or anaerobic sealant. In addition, a method for estimating the strength of the combination connection is demonstrated. Experiments are performed and the analytical results are consistent with the experimental results concerning the variation in axial bolt force and the strength of combination connections. It can be seen that the strength of connections increases with a decrease in the bolt pitch circle diameter. Furthermore, it is seen that the sealing performance of such combination connections in which the interface is bonded partially is improved over that of pipe flange connections with metallic gaskets.


Author(s):  
Tatiana Vargas-Londoño ◽  
José Renato M. de Sousa ◽  
Carlos Magluta ◽  
Ney Roitman

Due to its compound cross-section, the prediction of the structural response of flexible pipes to loads such as their self-weight, internal and external pressure, movements imposed by the floating system and environmental loads such as currents, waves and wind is quite complex. All these loads generate stresses and strains in the cross section of the pipe that have to be properly evaluated in order to ensure integrity of the line. Research has been done on the local behavior of flexible pipes under combined axisymmetric loads as well as under bending loads. However, there is a lack of research combining both axisymmetric and bending loads, as also in the study of the strains in the tensile amour layers of the pipes, aspects which are important for the calibration of theoretical models to predict such behavior. Based on that, this study aims to evaluate the local behavior of flexible pipes under combinations of axisymmetric (tension, and internal pressure) and bending loads via a series of experimental tests in a 9.13″ I.D pipe. In the experimental tests, the behavior of the pipe was studied for three load combinations: i) bending combined with tension; ii) bending combined with internal pressure; and iii) bending combined with tension and internal pressure. Based on these tests, the authors obtained the strains in the tensile armor layer, axial elongation due to tension, axial reaction forces due to internal pressure, and deflection due to bending. These measurements were used to calibrate a theoretical model devoted to simulate the pipe’s response, getting accurate results for stiffness and stresses of the pipe in each scenario.


1933 ◽  
Vol 1 (3) ◽  
pp. 87-97
Author(s):  
Gleason H. MacCullough

Abstract Analytical solutions of problems which involve creep phenomena and which are of practical interest are at present very limited in number. This paper discusses four specific problems for which solutions have been presented: namely, the problem of the flanged and bolted pipe joint under creep conditions, and the three problems of stress distribution and creep in thick-walled cylinders under internal pressure, in a beam subjected to pure bending, and in a solid circular shaft under torsion. These solutions will illustrate the kind of creep data which the designer desires the experimenter to furnish.


2021 ◽  

The Press-in-Place (PIP) gasket is a static face seal with self-retaining feature, which is used for the mating surfaces of engine components to maintain the reliability of the closed system under various operating conditions. Its design allows it to provide enough contact pressure to seal the internal fluid as well as prevent mechanical failures. Insufficient sealing pressure will lead to fluid leakage, consequently resulting in engine failures. A test fixture was designed to simulate the clamp load and internal pressure condition on a gasket bolted joint. A Sensor pad using TEKSCAN equipment was used to capture the overall and local pressure distribution of the PIP gasket under various engine loading conditions. Then, the Sensor pad test results were compared with simulated CAE results from computer models. Through the comparisons, it is found that the gasket sealing pressure of test data and CAE data show good correlation for bolt load condition 500N when compared to internal pressure side load condition of 0.138 MPa & 0.276 MPa. Moreover, the gasket cross-sectional pressure distribution obtained by experimental tests and CAE models correlated very well with R2 ranging from 90 to 99% for all load cases. Both CAE and Sensor pad test results shows increase in sealing pressure when internal side pressure is applied to the gasket seal.


1976 ◽  
Vol 11 (3) ◽  
pp. 370-372
Author(s):  
T. Yu. Kepich ◽  
V. I. Savchenko ◽  
G. V. Plyatsko ◽  
V. M. Zhirovetskii

Author(s):  
Vanessa McDermott ◽  
Jan Hayes

High-pressure gas pipelines are vulnerable to damage in the course of building or maintaining other infrastructure, such as roads, water pipelines, electricity or telecommunications cabling. Unlike other countries, there has never been a death or serious injury from a high-pressure gas pipeline strike in Australia and yet external interference continues to be the most common cause of pipeline damage despite a range of technical and legislative measures in place. This research project aims to enhance the safety strategies regarding third party pipeline strikes by giving the pipeline sector a greater understanding of the motivations and priorities of those who work around pipeline assets and so how to work with them to achieve better outcomes. Using data gathered from more than 70 in-depth interviews, we explore empirically alternate understandings of risk amongst a range of stakeholders and individuals that are responsible in some way for work near or around high-pressure gas transmission pipelines in Australia. Outside the pipeline sector, much of the work around pipelines is conducted by those at the bottom of long chains of contractors and sub-contractors. We discuss perceptions of risk held by a range of third party actors whose activities have the potential to threaten gas pipeline integrity. We compare these views with gas pipeline industry perceptions of risk, couched in terms of asset management, public safety, legal and insurance obligations, and reputation management. This paper focuses on how financial risk and so also management of the potential for pipeline strikes is shifted down the third party contractor chain. Added to this, incentives for timely project completion can unintentionally lead to situations where the potential for third party contractors to strike pipelines increases. The data shows that third party contractors feel the time and cost impact of design or project changes most immediately. Consequently, strikes or near misses may result as sub-contractors seek to avoid perceived ‘unnecessary’ time delays along with the associated financial impact. We argue that efforts to reduce the potential for pipeline strike need to be targeted at structural changes, rather than simply aimed at worker risk perception and enforcement of safety compliance strategies.


Sign in / Sign up

Export Citation Format

Share Document