Swirl Impinging Cooling on an Airfoil Leading Edge Model at Large Reynolds Number

2019 ◽  
Vol 11 (3) ◽  
Author(s):  
Nian Wang ◽  
Je-Chin Han
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Leading Edge ◽  
Jet Impingement ◽  
Swirl Flow ◽  
Heat Transfer Analysis ◽  
Large Reynolds Number ◽  
Systematic Research ◽  
Impinging Cooling

Jet impingement cooling has been extensively investigated due to its significant applications on the airfoil leading edge region; however, most of which are about normal jet impingement. The systematic research on swirl jet impinging cooling on leading edge is relatively rare. This study comprehensively investigated the heat transfer distribution of swirl jet impingement with one row of tangential jets. The location of the cross-over jets is offset from the centerline toward either suction or pressure side. Five jet Reynolds numbers varying from 10,000 to 80,000 are tested to reach real engine cooling condition. Jet plates with jet-to-jet spacing (s/d = 2, 4, and 8) and the ratio of surface diameter-to-jet diameter (D/d = 4, 6.6, and 13.3) are tested. We conducted the experiments with a test matrix of 45 cases. The optimum geometric parameters of the jet plate are revealed. Results indicate that for a given Reynolds number, the jet plate configuration with D/d = 4 and s/d = 2 provides the highest Nusselt number profile than the other jet plate configurations, while the jet plate configuration with D/d = 13.3 and s/d = 8 provides the lowest Nusselt number profiles. The best heat transfer region shifts by varying the jet plate configuration depending on the strength of swirl flow. Additionally, correlation of tangential jet impingement has been developed to predict the area-averaged Nusselt number, which is useful for airfoil leading edge cooling design and heat transfer analysis.

Impingement Heat Transfer on a Cylindrical, Concave Surface With Varying Jet Geometries

2016 ◽  
Vol 138 (12) ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright ◽  
Daniel C. Crites
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Leading Edge ◽  
Jet Impingement ◽  
Reynolds Numbers ◽  
Hydraulic Diameter ◽  
Hole Shape ◽  
Impingement Heat Transfer ◽  
Cylindrical Holes

Jet impingement is often employed within the leading edge of turbine airfoils to combat the heat loads incurred within this region. This experimental investigation employs a transient liquid crystal technique to obtain detailed Nusselt number distributions on a concave, cylindrical surface that models the leading edge of a turbine airfoil. The effect of hole shape and differing hole inlet and exit conditions are investigated. Two hole shapes are studied: cylindrical and racetrack-shaped holes; for each hole shape, the hydraulic diameter and mass flow rate into the array of jets is conserved. As a result, the jet's Reynolds number varies between the two jet arrays. Reynolds numbers of 13,600, 27,200, and 40,700 are investigated for the cylindrical holes, and Reynolds numbers of 11,500, 23,000, and 34,600 are investigated for the racetrack holes. Three inlet and exit conditions are investigated for each hole shape: a square edged, a partially filleted, and a fully filleted hole. The ratio of the fillet radius to hole hydraulic diameter is set at 0.25 and 0.667 for the partially and fully filleted holes, respectively, while all other geometrical features remain constant. Results show the Nusselt number is directly related to the Reynolds number for both cylindrical and racetrack-shaped holes. The racetrack holes are shown to provide enhanced heat transfer compared to the cylindrical holes. The degree of filleting at the inlet and outlet of the holes affects whether the heat transfer on the leading edge model is further enhanced or degraded.

scholarly journals Conjugate Heat Transfer Analysis of Flat Plate Subjected to Impingement and Film Cooling

2021 ◽  
Vol 9 (9) ◽  
pp. 1667-1678
Author(s):  
Devaraj K
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Flat Plate ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Jet Impingement ◽  
Heat Transfer Analysis ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness

Abstract: The present computational study involves a flat plate subjected to combined effect of jet impingement and film cooling. A conjugate heat transfer model in conjunction with k-ω SST turbulence model is employed to study the turbulence effects. The effect of Reynolds number varying from 389 to 2140 on static temperature, Nusselt number and film cooling effectiveness has be discussed for the blowing ratios of 0.6, 0.8, 1.0. The variation in the size of vortices formed on the impinging surface with Reynolds number is studied. It has been observed that the local Nusselt number shows a rising trend with the increase in Reynolds number, while the static temperatures follow the downfall in its values. As a result, an enhancement in the effectiveness is observed, which is credited to the capabilities of combined impingement and film cooling. At Reynolds number of 972, the coolant jet is found to be attached to the surface, for this condition the heat transfer phenomena for blowing ratios of 0.6, 0.8, 1.0, 1.2, 1.6, 2.0, 2.4, 2.6 are studied to understand the flow distribution on the plate surface. Keywords: Jet impingement, film cooling, effectiveness, conjugate heat transfer

Heat Transfer Analysis of Jet Impingement Cooling on a Simulated Ceramic Matrix Composite Surface

2017 ◽  
Author(s):  
Karthik Krishna ◽  
Mark Ricklick
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Matrix Composite ◽  
Ceramic Matrix Composite ◽  
Jet Impingement ◽  
Ceramic Matrix ◽  
Heat Transfer Analysis ◽  
Test Surface ◽  
Composite Surface ◽  
The Impact

Ceramic Matrix Composite is a woven material characterized by a significant level of surface waviness of 35–60μm and surface roughness of 5–6μm. To be implemented in a future gas turbine engine they will be cooled traditionally to increase power and efficiency. To analyze the CMC surface effects on heat transfer rate, an impinging circular jet on a simulated CMC surface is studied experimentally and the CMC surface is represented by a high resolution CNC machined surface. The test parameters are jet to plate distance of 7 jet diameters, oblique impingement angles of 45° and 90° and Reynolds numbers of 11,000 to 35,000. The test surface is broken down into constant temperature segments, and individual segment Nusselt number is determined and plotted for the various impingement cases studied. Area-Averaged results show negligible changes in average Nusselt number as compared to the hydrodynamically smooth surface. The impact of the CMC surface feature is negligible compared to the uncertainty in heat transfer coefficient, and therefore traditional design tools can be utilized.

Effect of Variation of Pin-fin Height on Jet Impingement Heat Transfer on a Rotating Surface

2021 ◽  
Author(s):  
Pratik S. Bhansali ◽  
Srinath V. Ekkad
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Gas Turbine ◽  
Average Nusselt Number ◽  
Jet Impingement ◽  
Impinging Jet ◽  
Rotating Disc ◽  
Disc Surface ◽  
Pin Fins

Abstract Heat transfer over rotating surfaces is of particular interest in rotating machinery such as gas turbine engines. The rotation of the gas turbine disc creates a radially outward flow on the disc surface, which may lead to ingress of hot gases into the narrow cavity between the disc and the stator. Impingement of cooling jet is an effective way of cooling the disc and countering the ingress of the hot gases. Present study focusses on investigating the effect of introducing pin-fins over the rotating disc on the heat transfer. The jet Reynolds number has been varied from 5000 to 18000, and the rotating Reynolds number has been varied from 5487 to 12803 for an aluminum disc of thickness 6.35mm and diameter 10.16 cm, over which square pins have been arranged in an inline fashion. Steady state temperature measurements have been taken using thermocouples embedded in the disc close to the target surface, and area average Nusselt number has been calculated. The effects of varying the height of the pin-fins, distance between nozzle and the disc surface and the inclination of the impinging jet with the axis of rotation have also been studied. The results have been compared with those for a smooth aluminum disc of equal dimensions and without any pin-fins. The average Nusselt number is significantly enhanced by the presence of pin fins. In the impingement dominant regime, where the effect of disc rotation is minimal for a smooth disc, the heat transfer increases with rotational speed in case of pin fins. The effect of inclination angle of the impinging jet is insignificant in the range explored in this paper (0° to 20°).

Experimental Investigation on Convective Heat Transfer Enhancement of Laminar Slot Jet Impingement in the Presence of Porous Medium

2016 ◽  
Author(s):  
Sampath Kumar Chinige ◽  
Arvind Pattamatta
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Porous Medium ◽  
Porous Media ◽  
Nusselt Number ◽  
Heat Sink ◽  
Average Nusselt Number ◽  
Jet Impingement ◽  
Transfer Enhancement ◽  
Porous Obstacle

An experimental study using Liquid crystal thermography technique is conducted to study the convective heat transfer enhancement in jet impingement cooling in the presence of porous media. Aluminium porous sample of 10 PPI with permeability 2.48e−7 and porosity 0.95 is used in the present study. Results are presented for two different Reynolds number 400 and 700 with four different configurations of jet impingement (1) without porous foams (2) over porous heat sink (3) with porous obstacle case (4) through porous passage. Jet impingement with porous heat sink showed a deterioration in average Nusselt number by 10.5% and 18.1% for Reynolds number of 400 and 700 respectively when compared with jet impingement without porous heat sink configuration. The results show that for Reynolds number 400, jet impingement through porous passage augments average Nusselt number by 30.73% whereas obstacle configuration enhances the heat transfer by 25.6% over jet impingement without porous medium. Similarly for Reynolds number 700, the porous passage configuration shows average Nusselt number enhancement by 71.09% and porous obstacle by 33.4 % over jet impingement in the absence of porous media respectively.

Physical Interpretation of Flow and Heat Transfer in Pre-Swirl Systems

2006 ◽  
Author(s):  
Paul Lewis ◽  
Mike Wilson ◽  
Gary Lock ◽  
J. Michael Owen
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Turbulent Flow ◽  
Gas Turbines ◽  
Flow Parameter ◽  
Swirl Flow ◽  
Rotating Disc ◽  
Scaled Model ◽  
Flow Rates

This paper compares heat transfer measurements from a pre-swirl rotor-stator experiment with 3D steady state results from a commercial CFD code. The measured distribution of Nusselt number on the rotor surface was obtained from a scaled model of a gas turbine rotor-stator system, where the flow structure is representative of that found in an engine. Computations were carried out using a coupled multigrid RANS solver with a high-Reynolds-number k-ε/k-ω turbulence model. Previous work has identified three parameters governing heat transfer: rotational Reynolds number (Reφ), pre-swirl ratio (βp) and the turbulent flow parameter (λT). For this study rotational Reynolds numbers are in the range 0.8×106 < Reφ < 1.2×106. The turbulent flow parameter and pre-swirl ratios varied between 0.12 < λT < 0.38 and 0.5 < βp < 1.5, which are comparable to values that occur in industrial gas turbines. At high coolant flow rates, computations have predicted peaks in heat transfer at the radius of the pre-swirl nozzles. These were discovered during earlier experiments and are associated with the impingement of the pre-swirl flow on the rotor disc. At lower flow rates, the heat transfer is controlled by boundary-layer effects. The Nusselt number on the rotating disc increases as either Reφ or λT increases, and is axisymmetric except in the region of the receiver holes, where significant two-dimensional variations are observed. The computed velocity field is used to explain the heat transfer distributions observed in the experiments. The regions of peak heat transfer around the receiver holes are a consequence of the route taken by the flow. Two routes have been identified: “direct”, whereby flow forms a stream-tube between the inlet and outlet; and “indirect”, whereby flow mixes with the rotating core of fluid. Two performance parameters have been calculated: the adiabatic effectiveness for the system, Θb,ab, and the discharge coefficient for the receiver holes, CD. The computations show that, although Θb,ab increases monotonically as βp increases, there is a critical value of βp at which CD is a maximum.

Leading Edge Jet Impingement Under High Rotation Numbers

2012 ◽  
Author(s):  
Cassius A. Elston ◽  
Lesley M. Wright
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Rotation Number ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Test Cases ◽  
Nusselt Numbers ◽  
Supply Channel ◽  
Cooling Air

The effect of rotation on jet impingement cooling is experimentally investigated in this study. Pressurized cooling air is supplied to a smooth, square channel in the radial outward direction. To model leading edge impingement in a gas turbine, jets are formed from a single row of discrete holes. The cooling air from the first pass is expelled through the holes, with the jets impinging on a semi-circular, concave surface. The inlet Reynolds number varied from 10000–40000 in the square supply channel. The rotation number and buoyancy parameter varied from 0–1.4 and 0–6.6 near the inlet of the channel, and as coolant is extracted for jet impingement, the rotation and buoyancy numbers can exceed 10 and 500 near the end of the passage. The average jet Reynolds number varied from 6000–24000, and the jet rotation number varied from 0–0.13. For all test cases, the jet-to-jet spacing (s/djet = 4), the jet-to-target surface spacing (l/djet = 3.2), and the impingement surface diameter-to-diameter (D/djet = 6.4) were held constant. A steady state technique was implemented to determine regionally averaged Nusselt numbers on the leading and trailing surfaces inside the supply channel and three spanwise locations on the concave target surface. It was observed that in all rotating test cases, the Nusselt numbers deviated from those measured in a non-rotating channel. The degree of separation between the leading and trailing surface increased with increasing rotation number. Near the inlet of the channel, heat transfer was dominated by entrance effects, however moving downstream, the local rotation number increased and the effect of rotation was more pronounced. The effect of rotation on the target surface was most clearly seen in the absence of crossflow. With pure jet impingement, the deflection of the impinging jet combined with the rotation induced secondary flows offered increased mixing within the impingement cavity and enhanced heat transfer. In the presence of strong crossflow of the spent air, the same level of heat transfer is measured in both the stationary and rotating channels.

Effects of Nanoparticle Shape on Slot-Jet Impingement Cooling of a Corrugated Surface With Nanofluids

2017 ◽  
Vol 9 (2) ◽  
Author(s):  
Fatih Selimefendigil ◽  
Hakan F. Öztop
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Average Nusselt Number ◽  
Volume Fraction ◽  
Jet Impingement ◽  
Heat Transfer Characteristics ◽  
Impingement Cooling ◽  
Corrugated Surface ◽  
Nanoparticle Shapes

Numerical study of jet impingement cooling of a corrugated surface with water–SiO2 nanofluid of different nanoparticle shapes was performed. The bottom wall is corrugated and kept at constant surface temperature, while the jet emerges from a rectangular slot with cold uniform temperature. The finite volume method is utilized to solve the governing equations. The effects of Reynolds number (between 100 and 500), corrugation amplitude (between 0 and 0.3), corrugation frequency (between 0 and 20), nanoparticle volume fraction (between 0 and 0.04), and nanoparticle shapes (spherical, blade, brick, and cylindrical) on the fluid flow and heat transfer characteristics were studied. Stagnation point and average Nusselt number enhance with Reynolds number and solid particle volume fraction for both flat and corrugated surface configurations. An optimal value for the corrugation amplitude and frequency was found to maximize the average heat transfer at the highest value of Reynolds number. Among various nanoparticle shapes, cylindrical ones perform the best heat transfer characteristics in terms of stagnation and average Nusselt number values. At the highest solid volume concentration of the nanoparticles, heat transfer values are higher for a corrugated surface when compared to a flat surface case.

Effectiveness of Jet Impingement Cooling System on Convex Surface

2016 ◽  
Vol 819 ◽  
pp. 74-77
Author(s):  
Mohamad Nor Musa ◽  
Mohamad Faizal Fauzi
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Heat Transfer Coefficient ◽  
Convex Surface ◽  
Cooling System ◽  
Jet Impingement ◽  
Impingement Cooling ◽  
Reynolds Number Increase ◽  
Number Increase

Jet impingement is one of cooling method used in order to achieve high heat transfer coefficient and widely used in industry applications such as drying of textile and film, glass and plastic sheets, cooling of electronic equipment, and heat treatment of metals. In this research, it focused on the effectiveness of the jet impingement cooling system on the convex surface based on mass blowing rate and nozzle exit to surface parameters. The scope of experiment research encompasses are convex surface made of aluminum alloy and diameter 12.5cm. For mass blowing rate parameters, it use ʋjet = 1.98m/s, 3.03m/s, 4.97m/s and 6.00m/s which has Reynolds number range from 643 until 1946. Nozzle exit to surface distance,s/d = 4.0, 8.0 and 12.0. In this experiment model, a major components that involved are a compressor, nozzle, convex surface model, K thermocouple and heater. For the result of the experiment, it is based on the data obtain through a heat transfer coefficient and Nusselt number which the plotted graph focus on the space spacing and Reynolds number parameters. For the graph Nusselt number versus s/d at stagnation point c/d=0, it shown that when the Reynolds number increase, the Nusselt number also increase. In term of effectiveness, the s/d=12.0 has a good effectiveness jet impingement cooling system. For the graph of Nusselt number versus Reynolds at stagnation point, c/d=0, as Reynolds number increase, the Nusselt number increase too. From this experiment the better cooling effect is at Reynolds number, Re=1946. Thus, it can conclude that, effectiveness for jet impingement cooling system on the convex surface occurs at the highest Reynolds number.

Effects of Jetting Orifice Geometry Parameters and Channel Reynolds Number on Bended Channel Cooling for a Novel Internal Cooling Structure

2019 ◽  
Author(s):  
Wei He ◽  
Qinghua Deng ◽  
Juan He ◽  
Tieyu Gao ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Leading Edge ◽  
Jet Impingement ◽  
Suction Side ◽  
Outer Wall ◽  
Internal Cooling ◽  
Cooling Effectiveness ◽  
Blade Leading Edge

Abstract A novel internal cooling structure has been raised recently to enhance internal cooling effectiveness and reduce coolant requirement without using film cooling. This study mainly focuses on verifying the actual cooling performance of the structure and investigating the heat transfer mechanism of the leading edge part of the structure, named bended channel cooling. The cooling performances of the first stage of GE-E3 turbine with three different blade leading edge cooling structures (impingement cooling, swirl cooling and bended channel cooling) were simulated using the conjugate heat transfer method. Furthermore, the effects of jetting orifice geometry and channel Reynolds number were studied with simplified models to illustrate the flow and heat transfer characteristics of the bended channel cooling. The results show that the novel internal cooling structure has obvious advantages on the blade leading edge and suction side under operating condition. The vortex core structure in the bended channel depends on orifice width, but not channel Reynolds number. With the ratio of orifice width to outer wall thickness smaller than a critical value of 0.5, the coolant flows along the external surface of the channel in the pattern of “inner film cooling”, which is pushed by centrifugal force and minimizes the mixing with spent cooling air. Namely, the greatly organized coolant flow generates higher cooling effectiveness and lower coolant demand. Both the Nusselt number on the channel surfaces and total pressure loss increase significantly when the orifice width falls or channel Reynolds increases, but the wall jet impingement distance appears to be less influential.

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