Performance of a Direct Bonded Sub-Millimeter Peek Coating for Hydrodynamic Plain Bearings

2021 ◽  
Vol 143 (10) ◽  
Author(s):  
Christoph Weißbacher ◽  
Angelika Kiefel ◽  
Hardwig Blumenthal ◽  
Jonas Marheineke ◽  
Sebastien Piton
Keyword(s):  
Thin Layer ◽  
Steel Substrate ◽  
Thick Layer ◽  
Industrial Applications ◽  
Operating Conditions ◽  
Sample Test ◽  
And Behavior ◽  
Peek Coating ◽  
Very High ◽  
Mild Steel Substrate

Abstract Despite their superior tribological properties, thick-layer bearing coatings based on polyetheretherketone (PEEK) have up to now not been applied in a very high number of plain bearings for industrial applications. This can at least partly be credited to the high costs and low flexibility associated with the coating process for these materials. At the same time, while thick-layer polytetrafluoroethylene (PTFE) coatings have been successfully applied in industrial plain bearings for around 50 years, thin-layer PTFE coatings today constitute the majority of applications of PTFE in plain bearings. It is therefore reasonable to assume a similar approach for thin-layer PEEK coatings. This article reports the performance of a thin-layer PEEK coating directly applied on a mild steel substrate, with results ranging from first sample test through component tests to application in an actual machine and behavior during realistic operating conditions and induced bearing failure.

Identification of Bearing Coefficients of Flexible Rotor-Bearing Systems

2000 ◽  
Author(s):  
Tachung Yang ◽  
Wei-Ching Chaung
Keyword(s):  
Industrial Applications ◽  
Operating Conditions ◽  
Least Square ◽  
Flexible Rotor ◽  
Fem Modeling ◽  
Identification Method ◽  
Reaction Forces ◽  
Manufacturing Assembly ◽  
Stiffness And Damping

The accuracy of stiffness and damping coefficients of bearings is critical for the rotordynamic analysis of rotating machinery. However, the influence of bearings depends on the design, manufacturing, assembly, and operating conditions of the bearings. Uncertainties occur quite often in manufacturing and assembly, which causes the inaccuracy of bearing predictions. An accurate and reliable in-situ identification method for the bearing coefficients is valuable to both analyses and industrial applications. The identification method developed in this research used the receptance matrices of flexible shafts from FEM modeling and the unbalance forces of trial masses to derive the displacements and reaction forces at bearing locations. Eight bearing coefficients are identified through a Total Least Square (TLS) procedure, which can handle noise effectively. A special feature of this method is that it can identify bearing coefficients at a specific operating speed, which make it suitable for the measurement of speed-dependent bearings, like hydrodynamic bearings. Numerical validation of this method is presented. The configurations of unbalance mass arrangements are discussed.

Synthesis of TiAlN based coating on mild steel substrate using combined laser/sol-gel technique

2010 ◽  
Vol 204 (16-17) ◽  
pp. 2539-2545 ◽  
Author(s):  
M. Sundar ◽  
A.M. Kamara ◽  
P.T. Mativenga ◽  
L. Li
Keyword(s):  
Mild Steel ◽  
Steel Substrate ◽  
Sol Gel ◽  
Gel Technique ◽  
Mild Steel Substrate

Effect of coating composition on the anticorrosion performance of a silane sol–gel layer on mild steel

RSC Advances ◽  
2015 ◽  
Vol 5 (129) ◽  
pp. 106485-106491 ◽  
Author(s):  
A. Foroozan E. ◽  
R. Naderi
Keyword(s):  
Mild Steel ◽  
Electrochemical Impedance ◽  
Steel Substrate ◽  
Sol Gel ◽  
Gel Layer ◽  
Gel Film ◽  
Coating Composition ◽  
Anticorrosion Performance ◽  
Protective Performance ◽  
Mild Steel Substrate

In this study, the effect of coating composition on the protective performance of an eco-friendly silane sol–gel film applied on a mild steel substrate was investigated using electrochemical impedance spectroscopy and surface analysis methods.

Development of an End-Effector for Mitigation of Collisions

2021 ◽  
Author(s):  
Domenico Tommasino ◽  
Matteo Bottin ◽  
Giulio Cipriani ◽  
Alberto Doria ◽  
Giulio Rosati
Keyword(s):  
Numerical Simulations ◽  
Industrial Applications ◽  
Operating Conditions ◽  
Contact Forces ◽  
Design Parameters ◽  
End Effector ◽  
Linear Behavior ◽  
Stable Mechanism ◽  
Robot Tasks ◽  
The Impact

Abstract In robotics the risk of collisions is present both in industrial applications and in remote handling. If a collision occurs, the impact may damage both the robot and external equipment, which may result in successive imprecise robot tasks or line stops, reducing robot efficiency. As a result, appropriate collision avoidance algorithms should be used or, if it is not possible, the robot must be able to react to impacts reducing the contact forces. For this purpose, this paper focuses on the development of a special end-effector that can withstand impacts and is able to protect the robot from impulsive forces. The novel end-effector is based on a bi-stable mechanism that decouples the dynamics of the end-effector from the dynamics of the robot. The intrinsically non-linear behavior of the end-effector is investigated with the aid of numerical simulations. The effect of design parameters and the operating conditions are analyzed and the interaction between the functioning of the bi-stable mechanism and the control system is studied. In particular, the effect of the mechanism in different scenarios characterized by different robot velocities is shown. Results of numerical simulations assess the validity of the proposed end-effector, which can lead to large reductions in impact forces.

A Starved Mixed Elastohydrodynamic Lubrication Model for the Prediction of Lubrication Performance, Friction and Flash Temperature With Arbitrary Entrainment Angle

2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Wei Pu ◽  
Dong Zhu ◽  
Jiaxu Wang
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Elastohydrodynamic Lubrication ◽  
Industrial Applications ◽  
Operating Conditions ◽  
Flash Temperature ◽  
Machined Surface ◽  
Lubrication Performance ◽  
Wide Range ◽  
Starved Lubrication

In this study, a modified mixed lubrication model is developed with consideration of machined surface roughness, arbitrary entraining velocity angle, starvation, and cavitation. Model validation is executed by means of comparison between the obtained numerical results and the available starved elastohydrodynamic lubrication (EHL) data found from some previous studies. A comprehensive analysis for the effect of inlet oil supply condition on starvation and cavitation, mixed EHL characteristics, friction and flash temperature in elliptical contacts is conducted in a wide range of operating conditions. In addition, the influence of roughness orientation on film thickness and friction is discussed under different starved lubrication conditions. Obtained results reveal that inlet starvation leads to an obvious reduction of average film thickness and an increase in interasperity cavitation area due to surface roughness, which results in significant increment of asperity contacts, friction, and flash temperature. Besides, the effect of entrainment angle on film thickness will be weakened if the two surfaces operate under starved lubrication condition. Furthermore, the results show that the transverse roughness may yield thicker EHL films and lower friction than the isotropic and longitudinal if starvation is taken into account. Therefore, the starved mixed EHL model can be considered as a useful engineering tool for industrial applications.

Photoelectrocatalytic activity of Zn-loaded RGO-TiO2composite coatings on mild steel substrate via DC electrochemical co-deposition

2014 ◽  
Vol 65 (2) ◽  
pp. 20303 ◽  
Author(s):  
Rakibul Hasan ◽  
Chin Wei Lai ◽  
Sharifah Bee Abd Hamid ◽  
Wan Jeffrey Basirun ◽  
Zainovia Lockman ◽  
...  
Keyword(s):  
Mild Steel ◽  
Steel Substrate ◽  
Mild Steel Substrate

scholarly journals Evaluation of bio-coagulants for colour removal from dye synthetic wastewater: characterization, adsorption kinetics, and modelling approach

Water SA ◽  
2020 ◽  
Vol 46 (2 April) ◽  
Author(s):  
IA Obiora-Okafo ◽  
OD Onukwuli ◽  
NC Eli-Chukwu
Keyword(s):  
Adsorption Kinetics ◽  
Molecular Layer ◽  
Industrial Applications ◽  
Operating Conditions ◽  
Synthetic Wastewater ◽  
Organic Polymer ◽  
Good Prediction ◽  
Colour Removal ◽  
Separation Processes ◽  
Coagulant Dosage

Dye usage for industrial applications has been on the increase and these activities generate large amounts of dye-constituted wastewater that should be treated before environmental discharge or reuse. Various studies have shown the application of natural organic polymer (NOP) coagulants in dye removal from industrial wastewater. In this research, the coagulation performances of Vigna unguiculata (VU) and Telfairia occidentalis (TO) for colour removal from crystal Ponceau 6R dye synthetic wastewater was studied. The proximate compositions, structure, and surface morphologies of the coagulants were investigated using standard methods, i.e. Fourier-Transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM). Colour removal was evaluated through the time-dependent decrease in particle concentration and thus growth of flocs. Effects of the process parameters, including pH, coagulant dosage, dye concentration (DC), settling time, and temperature were preliminarily tested and the best range experimentally determined. The optimal operating conditions established were pH 2, 800 mg∙L−1 coagulant dosage, 100 mg∙L−1 dye concentration, 300 min, and 303 K. The order of greatest removal was VUC > TOC with optimum efficiency of 93.5% and 90.7%, respectively. The values of K and α obtained for VUC and TOC were 8.09 x 10−4 L∙mg−1∙min−1, 1.7 and 9.89 x 10-4 L∙mg−1∙min−1, 1.6, respectively. Coagulation time, Tag, calculated and deduced from the particle distribution plot, showed a rapid coagulation process. Coagulation-adsorption kinetics indicated agreement with the pseudo-second-order model deducing that chemisorption is the rate-controlling step. It further indicates that particle adsorption on the polymer surfaces occurred mostly as a mono-molecular layer and according to the chemisorption mechanism. Cross-validation showed good prediction of the experimental data. The selected coagulants have the potential for application as efficient coagulants while also showing significant adsorption characteristics. The application of kinetics and modelling in separation processes involving particle transfer is especially required in wastewater treatment.

Sign in / Sign up

Export Citation Format

Share Document