scholarly journals Open Source Filament Diameter Sensor for Recycling, Winding and Additive Manufacturing Machines

Author(s):  
Aliaksei Petsiuk ◽  
Joshua M Pearce

Abstract To overcome the challenge of upcycling plastic waste into 3D printing filament in the distributed recycling and additive manufacturing systems, this study designs, builds, tests and validates an open source 3D filament diameter sensor for recycling and winding machines. The modular system for multi-axis optical control of diameter of recycled 3D-printer filament makes it possible to analyze the surface structure of the processed filament, save the history of measurements along the entire length of the spool, as well as mark defective areas. The sensor is developed as an independent module and integrated into recyclebots. It was tested on different kinds of polymers, different sources of plastic and different colors including clear plastic. The results were compared with the manual measurements, and the measurements obtained with a one-dimensional digital light caliper. The results found that the developed open source filament sensing method allows users to obtain significantly more information in comparison with basic one-dimensional light sensors and using the received data not only for more accurate diameter measurements, but also for a detailed analysis of the recycled filament surface. The developed method ensures greater availability of plastics recycling technologies and stimulates the growth of composite materials creation. The presented system can greatly enhance the user possibilities and serve as a starting point for a complete recycling control system that will regulate motor parameters to achieve the desired filament diameter with acceptable deviations and even control the extrusion rate on a printer to recover from filament irregularities.

2021 ◽  
Author(s):  
Andy Gleadall

A new concept is presented for the design of additive manufacturing procedures, which is implemented in open-source software called FullControl GCode Designer. In this new design approach, the user defines every segment of the print-path along with all printing parameters, which may be related to geometric and non-geometric factors, at all points along the print-path. Machine control code (GCode) is directly generated by the software, without the need for any programming skills and without using computer-aided design (CAD), STL-files or slicing software. Case studies are used to demonstrate the broad range of structures that can be designed using the software, including: precisely controlled specimens for printer calibration, parametric specimens for hardware characterisation utilising hundreds of unique parameter combinations, novel mathematically defined lattice structures, and previously inconceivable 3D geometries that are impossible for traditional slicing software to achieve. FullControl GCode Designer enables unconstrained freedom to create nonplanar 3D print-paths and break free from traditional restrictions of layerwise print-path planning. It also allows nozzle movements to be carefully designed - both during extrusion and while travelling between disconnected extrusion volumes - to overcome inherent limitations of the printing process or to improve capabilities for challenging materials. An industrial case study shows how explicit print-path design improved printer reliability, production time, and print quality for a production run of over 1,000 parts. FullControl GCode Designer offers a general framework for unconstrained design and is not limited to a particular type of structure or hardware; transferability to lasers and other manufacturing processes is discussed. Parametric design files use a few bytes or kilobytes of data to describe all details that are sent to the printer, which greatly improves shareability by eliminating any risk of errors being introduced during STL file conversion or due to different users having inconsistent slicer settings. Adjustable parameters allow GCode for revised designs to be produced instantly, instead of the laborious traditional routine using multiple software packages and file conversions. The FullControl design concept offers new opportunities for creative and high-precision use of additive manufacturing systems. It facilitates design for additive manufacturing (DfAM) at the smallest possible scale based on the fundamental nature of the process (i.e. assembly of individual extrusions). The software and source code are provided as supplementary data and ongoing updates will be available at www.fullcontrolgcode.com.


2009 ◽  
pp. 161-168
Author(s):  
András Simon

This paper discusses open source software which became one of the most important trends in the software industry recently. The most often asked questions in this area are those related to intellectual property rights. The author used a more general approach and tried to give a survey of the advantages and disadvantages that the market players (developers, government and last but not least users) have to face.After sketching the history of open source software and discussing some of the prevailing definitions, we turn out attention to the starting point: what motivates the developers? Then we give a general overview of the advantages and disadvantages of open source software. In the next part, the author analyses the software policies of the EU partially based on the abovementioned advantages and disadvantages. Finally the paper concludes with the discussion of user benefits and costs.


2019 ◽  
Vol 72 (3) ◽  
pp. 719-779
Author(s):  
David Gutkin

H. Lawrence Freeman's “Negro Jazz Grand Opera,” Voodoo, was premiered in 1928 in Manhattan's Broadway district. Its reception bespoke competing, racially charged values that underpinned the idea of the “modern” in the 1920s. The white press critiqued the opera for its allegedly anxiety-ridden indebtedness to nineteenth-century European conventions, while the black press hailed it as the pathbreaking work of a “pioneer composer.” Taking the reception history of Voodoo as a starting point, this article shows how Freeman's lifelong project, the creation of what he would call “Negro Grand Opera,” mediated between disparate and sometimes apparently irreconcilable figurations of the modern that spanned the late nineteenth century through the interwar years: Wagnerism, uplift ideology, primitivism, and popular music (including, but not limited to, jazz). I focus on Freeman's inheritance of a worldview that could be called progressivist, evolutionist, or, to borrow a term from Wilson Moses, civilizationist. I then trace the complex relationship between this mode of imagining modernity and subsequent versions of modernism that Freeman engaged with during the first decades of the twentieth century. Through readings of Freeman's aesthetic manifestos and his stylistically syncretic musical corpus I show how ideas about race inflected the process by which the qualitatively modern slips out of joint with temporal modernity. The most substantial musical analysis examines leitmotivic transformations that play out across Freeman's jazz opera American Romance (1924–29): lions become subways; Mississippi becomes New York; and jazz, like modernity itself, keeps metamorphosing. A concluding section considers a broader set of questions concerning the historiography of modernism and modernity.


Author(s):  
Irving R. Epstein ◽  
John A. Pojman

Just a few decades ago, chemical oscillations were thought to be exotic reactions of only theoretical interest. Now known to govern an array of physical and biological processes, including the regulation of the heart, these oscillations are being studied by a diverse group across the sciences. This book is the first introduction to nonlinear chemical dynamics written specifically for chemists. It covers oscillating reactions, chaos, and chemical pattern formation, and includes numerous practical suggestions on reactor design, data analysis, and computer simulations. Assuming only an undergraduate knowledge of chemistry, the book is an ideal starting point for research in the field. The book begins with a brief history of nonlinear chemical dynamics and a review of the basic mathematics and chemistry. The authors then provide an extensive overview of nonlinear dynamics, starting with the flow reactor and moving on to a detailed discussion of chemical oscillators. Throughout the authors emphasize the chemical mechanistic basis for self-organization. The overview is followed by a series of chapters on more advanced topics, including complex oscillations, biological systems, polymers, interactions between fields and waves, and Turing patterns. Underscoring the hands-on nature of the material, the book concludes with a series of classroom-tested demonstrations and experiments appropriate for an undergraduate laboratory.


Author(s):  
Mark Douglas

The history of ethics in the Presbyterian Church has been shaped by the theological commitments of Reformed theology, the church’s ecumenical and interreligious encounters, its interactions with the wider cultures in which it functions, and its global scope. Consequently, Presbyterian ethics have become increasingly diverse, culturally diffused, ecumenically directed, and frequently divisive. That said, its history can helpfully be divided into three lengthy periods. In the first (roughly from the church’s origins in 1559 to the Second Great Awakening in the early nineteenth century), theology, ethics, and politics are so interwound that distinguishing one from the others is difficult. In the second (roughly from the Second Great Awakening to the end of World War II), moral concerns emerge as forces that drive the church’s theology and polity. And in the third (for which proclamation of the Universal Declaration of Human Rights in 1948 might be a heuristically helpful starting point), ethics increasingly functions in ways that are only loosely tethered to either Reformed theology or polity. The strength of the church’s social witness, the consistency of its global engagements, and the failings of its internecine strife are all evident during its five-hundred-year history.


2020 ◽  
Vol 83 (1) ◽  
pp. 91-114
Author(s):  
Adrian Blau

AbstractThis paper proposes a new framework for categorizing approaches to the history of political thought. Previous categorizations exclude much research; political theory, if included, is often caricatured. And previous categorizations are one-dimensional, presenting different approaches as alternatives. My framework is two-dimensional, distinguishing six kinds of end (two empirical, four theoretical) and six kinds of means. Importantly, these choices are not alternatives: studies may have more than one end and typically use several means. Studies with different ends often use some of the same means. And all studies straddle the supposed empirical/theoretical “divide.” Quentin Skinner himself expertly combines empirical and theoretical analysis—yet the latter is often overlooked, not least because of Skinner's own methodological pronouncements. This highlights a curious disjuncture in methodological writings, between what they say we do, and what we should do. What we should do is much broader than existing categorizations imply.


2021 ◽  
Vol 6 (1) ◽  
Author(s):  
Jing Wui Yeoh ◽  
Neil Swainston ◽  
Peter Vegh ◽  
Valentin Zulkower ◽  
Pablo Carbonell ◽  
...  

Abstract Advances in hardware automation in synthetic biology laboratories are not yet fully matched by those of their software counterparts. Such automated laboratories, now commonly called biofoundries, require software solutions that would help with many specialized tasks such as batch DNA design, sample and data tracking, and data analysis, among others. Typically, many of the challenges facing biofoundries are shared, yet there is frequent wheel-reinvention where many labs develop similar software solutions in parallel. In this article, we present the first attempt at creating a standardized, open-source Python package. A number of tools will be integrated and developed that we envisage will become the obvious starting point for software development projects within biofoundries globally. Specifically, we describe the current state of available software, present usage scenarios and case studies for common problems, and finally describe plans for future development. SynBiopython is publicly available at the following address: http://synbiopython.org.


2021 ◽  
Vol 1 ◽  
pp. 2127-2136
Author(s):  
Olivia Borgue ◽  
John Stavridis ◽  
Tomas Vannucci ◽  
Panagiotis Stavropoulos ◽  
Harry Bikas ◽  
...  

AbstractAdditive manufacturing (AM) is a versatile technology that could add flexibility in manufacturing processes, whether implemented alone or along other technologies. This technology enables on-demand production and decentralized production networks, as production facilities can be located around the world to manufacture products closer to the final consumer (decentralized manufacturing). However, the wide adoption of additive manufacturing technologies is hindered by the lack of experience on its implementation, the lack of repeatability among different manufacturers and a lack of integrated production systems. The later, hinders the traceability and quality assurance of printed components and limits the understanding and data generation of the AM processes and parameters. In this article, a design strategy is proposed to integrate the different phases of the development process into a model-based design platform for decentralized manufacturing. This platform is aimed at facilitating data traceability and product repeatability among different AM machines. The strategy is illustrated with a case study where a car steering knuckle is manufactured in three different facilities in Sweden and Italy.


Author(s):  
Filippo Simoni ◽  
Andrea Huxol ◽  
Franz-Josef Villmer

AbstractIn the last years, Additive Manufacturing, thanks to its capability of continuous improvements in performance and cost-efficiency, was able to partly replace and redefine well-established manufacturing processes. This research is based on the idea to achieve great cost and operational benefits especially in the field of tool making for injection molding by combining traditional and additive manufacturing in one process chain. Special attention is given to the surface quality in terms of surface roughness and its optimization directly in the Selective Laser Melting process. This article presents the possibility for a remelting process of the SLM parts as a way to optimize the surfaces of the produced parts. The influence of laser remelting on the surface roughness of the parts is analyzed while varying machine parameters like laser power and scan settings. Laser remelting with optimized parameter settings considerably improves the surface quality of SLM parts and is a great starting point for further post-processing techniques, which require a low initial value of surface roughness.


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