Experimental Investigation of Direct Fuel Injection into Low-Oxygen Recompression Interval in a Homogenous Charge Compression Ignition Engine

2021 ◽  
pp. 1-25
Author(s):  
Ratnak Sok ◽  
Jin Kusaka

Abstract This work analyzed measured data from a single-cylinder engine operated under gasoline direction injection homogenous charge compression ignition (GDI-HCCI) mode. The experiments were conducted at a 0.95 equivalence ratio (φ) under 0.5 MPa indicated mean effective pressure and 1500RPM. A side-mounted injector delivered primary reference fuel (octane number 90) into the combustion chamber during negative valve overlap (NVO). Advanced combustion phase CA50 were observed as a function of the start of injection (SOI) timings. Under φ=0.95, peak NVO in-cylinder pressures were lower than motoring for single and split injections, emphasizing that NVO reactions were endothermic. Zero-dimensional kinetics calculations showed classical reformate species (C3H6, C2H4, CH4) from the NVO rich mixture increased almost linearly due to SOI timings, while H2 and CO were typically low. These kinetically reformed species shortened predicted ignition delays. This work also analyzed the effects of intake pressure and single versus double pulses injections on CA50, burn duration, peak cylinder pressure, combustion noise, thermal efficiency, and emissions. Advanced SOI (single-injection) generated excessive combustion noise metrics over constraint limits, but the double-pulse injection could significantly reduce the metrics (Ringing Intensity ≤ 5 MW/m2, Maximum Pressure Rise Rate = 0.6 MPa/CA) and NOx emission. The engine's net indicated thermal efficiency reached 41% under GDI-HCCI mode against 36% under SI mode for the same operating conditions. Under GDI-HCCI mode and without spark-ignition, late fuel injection in the intake stroke could reduce NOx to a single digit.

2021 ◽  
pp. 146808742098457
Author(s):  
Yoshimitsu Kobashi ◽  
Tu Dan Dan Da ◽  
Ryuya Inagaki ◽  
Gen Shibata ◽  
Hideyuki Ogawa

Ozone (O3) was introduced into the intake air to control the ignition in a gasoline compression ignition (GCI) engine. An early fuel injection at −68 °CA ATDC was adopted to mix the fuel with the reactive O-radicals decomposed from the O3, before the reduction of the O-radicals due to their recombination would take place. The second injection was implemented near top dead center to optimize the profile of the heat release rate. The engine experiments were performed around the indicated mean effective pressure (IMEP) of 0.67 MPa with a primary reference fuel, octane number 90 (PRF90), maintaining the 15% intake oxygen concentration with the EGR. The quantity of the first injection, the second injection timing as well as the ozone concentration were changed as experimental parameters. The results showed that the GCI operation with the ozone addition makes it possible to reduce the maximum pressure rise rate while attaining high thermal efficiency, compared to that without the ozone. Appropriate combinations of the ozone concentration and the first injection quantity achieve low smoke and NOx emissions. Further, the ozone-assisted GCI operation was compared with conventional diesel operation. The results showed that the indicated thermal efficiency of the ozone-assisted GCI combustion is slightly lower than that of the conventional diesel combustion, but that GCI assisted with ozone is highly advantageous to the smoke and NOx emissions.


2018 ◽  
Vol 21 (8) ◽  
pp. 1426-1440 ◽  
Author(s):  
Buyu Wang ◽  
Michael Pamminger ◽  
Ryan Vojtech ◽  
Thomas Wallner

Gasoline compression ignition using a single gasoline-type fuel for direct/port injection has been shown as a method to achieve low-temperature combustion with low engine-out NOx and soot emissions and high indicated thermal efficiency. However, key technical barriers to achieving low-temperature combustion on multi-cylinder engines include the air handling system (limited amount of exhaust gas recirculation) as well as mechanical engine limitations (e.g. peak pressure rise rate). In light of these limitations, high-temperature combustion with reduced amounts of exhaust gas recirculation appears more practical. Furthermore, for high-temperature gasoline compression ignition, an effective aftertreatment system allows high thermal efficiency with low tailpipe-out emissions. In this work, experimental testing was conducted on a 12.4 L multi-cylinder heavy-duty diesel engine operating with high-temperature gasoline compression ignition combustion with port and direct injection. Engine testing was conducted at an engine speed of 1038 r/min and brake mean effective pressure of 1.4 MPa for three injection strategies, late pilot injection, early pilot injection, and port/direct fuel injection. The impact on engine performance and emissions with respect to varying the combustion phasing were quantified within this study. At the same combustion phasing, early pilot injection and port/direct fuel injection had an earlier start of combustion and higher maximum pressure rise rates than late pilot injection attributable to more premixed fuel from pilot or port injection; however, brake thermal efficiencies were higher with late pilot injection due to reduced heat transfer. Early pilot injection also exhibited the highest cylinder-to-cylinder variations due to differences in injector behavior as well as the spray/wall interactions affecting mixing and evaporation process. Overall, peak brake thermal efficiency of 46.1% and 46% for late pilot injection and port/direct fuel injection was achieved comparable to diesel baseline (45.9%), while early pilot injection showed the lowest brake thermal efficiency (45.3%).


2018 ◽  
Vol 184 ◽  
pp. 01013
Author(s):  
Corneliu Cofaru ◽  
Mihaela Virginia Popescu

The paper presents the research designed to develop a HCCI (Homogenous Charge Compression Ignition) engine starting from a spark ignition engine platform. The chosen test engine was a single cylinder, four strokes provided with a carburettor. The results of experimental research data obtained on this version were used as a baseline for the next phase of the research. In order to obtain the HCCI configuration, the engine was modified, as follows: the compression ratio was increased from 9.7 to 11.5 to ensure that the air – fuel mixture auto-ignite and to improve the engine efficiency; the carburettor was replaced by a direct fuel injection system in order to control precisely the fuel mass per cycle taking into account the measured intake air-mass; the valves shape were modified to provide a safety engine operation by ensuring the provision of sufficient clearance beetween the valve and the piston; the exchange gas system was changed from fixed timing to variable valve timing to have the possibilities of modification of quantities of trapped burnt gases. The cylinder processes were simulated on virtual model. The experimental research works were focused on determining the parameters which control the combustion timing of HCCI engine to obtain the best energetic and ecologic parameters.


Author(s):  
Hu Tiegang ◽  
Liu Shenghua ◽  
Zhou Longbao ◽  
Zhu Chi

Dimethyl ether (DME) is a kind of fuel with high cetane number and low evaporating temperature, which is suitable for a homogeneous charge compression ignition (HCCI) engine. The combustion and emission characteristics of an HCCI engine fuelled with DME were investigated on a modified single-cylinder engine. The experimental results indicate that the HCCI engine combustion is a two-stage heat release process. The engine load or air-fuel ratio has significant effects on the maximum cylinder pressure and its position, the shape of the pressure rise rate and the heat release rate. The engine speed has little effect. A DME HCCI engine is smoke free, with zero NOx and low hydrocarbon and CO emissions under the operating conditions of 0.25–0.30 MPa brake mean effective pressure.


2021 ◽  
Author(s):  
Srinivasa Krishna Addepalli ◽  
Michael Pamminger ◽  
Riccardo Scarcelli ◽  
Thomas Wallner

Abstract Gasoline compression ignition (GCI) is a promising way to achieve high thermal efficiency and low emissions while leveraging conventional diesel engine hardware. GCI is a partially premixed combustion concept, which derives its superiority from good volatility and long ignition delay of gasoline-like fuels. The present study investigates the interaction between the piston bowl and the spray plume of a compression ignition engine that operates with a late fuel injection strategy using computational fluid dynamics (CFD) analysis. Simulations were carried out on a single cylinder of a multi-cylinder heavy-duty compression ignition engine. The engine operates at a speed of 1038 rev/min., and a compression ratio of 17. Incylinder turbulence was modelled using RNG k-ε model and the fuel spray break up was modelled using KH-RT model. A reduced chemical kinetic mechanism was used to model combustion chemistry. After validating the combustion and performance characteristics of the baseline piston against experimental results, several new piston bowl designs were generated using CAESES. Full cycle engine simulations for four selected bowl profiles were carried out. The results compare the spray-bowl interaction of the new piston bowl designs with the baseline design. It was found that the lip location and center depth of the bowl profile are the critical design parameters that influence the air utilization and heat transfer losses. The impact of spray-bowl interaction on thermal efficiency of the engine is investigated.


Author(s):  
Mohamed A. Gadalla

The retrofitting projects have been considered in many countries to convert simple gas turbine units into more advanced cycle units with higher efficiency and higher output. Among many proven technologies, such as inlet air cooling, intercooling, regeneration, reheat and steam injection gas turbine etc., pulse combustion is one of the promising technologies in boosting both the output capacity and thermal efficiency, and reducing carbon and nitrogen oxides emissions without additional pollution control equipment. This paper presents the analysis of potential and real benefits of pulse combistion technology applied in the combustion process of a simple gas turbine cycle under different operating conditions. In addition, this study investigates the utilization of converting part of chemical energy of fuel into pressure energy in the gas turbine pulse combustion chamber. The influence of the maximum pressure rise due to pulse combustion (pre-compression parameter), the ratio of combustion heat released in the isochoric process, maximum cycle temperature, and compressor pressure ratio on the performance paramenters such as net work output, cycle thermal efficiency, and fuel consumption were also investigated. Finally, the results of comparative analyses between a simple gas turbine cycle utilizing a pulse combustor and a conventional cycle show the thermodynamic advantages of applying this technology in simple gas turbine power cycles.


Author(s):  
Seyfi Polat ◽  
Hamit Solmaz ◽  
Ahmet Uyumaz ◽  
Alper Calam ◽  
Emre Yılmaz ◽  
...  

Abstract In this study, the effects of negative valve overlap (NVO) on homogenous charge compression ignition (HCCI) combustion and engine performance were experimentally investigated. A four stroke, single cylinder, port injection HCCI engine was operated at −16 deg crank angle (CA), −8 deg CA, and +8 deg CA valve overlap values and different lambda values and engine speeds at wide open throttle. RON40 and RON60 were used as test fuels in view of combustion and performance characteristics in HCCI mode. The variations of indicated mean effective pressure (IMEP), residual gas, CA50, indicated thermal efficiency (ITE), indicated specific fuel consumption (ISFC), maximum pressure rise rate (MPRR) and ringing intensity (RI) were observed on HCCI combustion. The results showed that NVO caused to trap residual gases in the combustion chamber. Hot residual gases showed heating and dilution effect on HCCI combustion. Combustion was retarded with the presence of residual gas at −16 deg CA NVO. Test results showed that higher imep and maximum in-cylinder pressure were obtained with RON60 according to RON40. As expected, CA50 was obtained later with RON60 compared to RON40 due to more resistance of auto-ignition. RON60 residual gas prevented the rapid and sudden combustion due to higher heat capacity of charge mixture. RI decreased with the usage of RON60 compared to RON40. Significant decrease was seen on RI with RON60 especially at lower lambda values. It was seen that HCCI combustion can be controlled with NVO and operating range of HCCI engines can be extended.


2016 ◽  
Vol 18 (8) ◽  
pp. 847-857 ◽  
Author(s):  
Mayura H Halbe ◽  
David J Fain ◽  
Gregory M Shaver ◽  
Lyle Kocher ◽  
David Koeberlein

Premixed charge compression ignition (PCCI) is a promising combustion strategy for reducing in-cylinder NOx and particulate matter formation in diesel engines without incurring fuel penalty. However, one of the challenges in PCCI implementation is that the process does not allow direct control of the combustion timing. The crank angle of 50% heat release, known as the CA50, is generally a reasonable proxy for the quality of combustion in terms of maximum pressure rise rate, combustion noise, and fuel conversion efficiency. This paper outlines the development, and validation, of a real-time capable estimation strategy for diesel-fueled PCCI CA50 using production-viable measurements that do not include in-cylinder pressure. The CA50 estimation strategy considers both stages of diesel-fueled PCCI combustion—low-temperature heat release and high-temperature heat release, which contributes most to the cumulative heat released during combustion. The strategy is validated using a PCCI CA50 dataset generated with a wide range of positions of a variable geometry turbocharge, exhaust gas recirculation fractions, and intake valve closing timings. The model estimates CA50 within ±2 CAD for 65 out of 80 data points and exhibits an error standard deviation of 2.55 CAD.


2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Christopher W. Gross ◽  
Rolf D. Reitz

Reactivity controlled compression ignition (RCCI) combustion in a light-duty multicylinder engine (MCE) over transient operating conditions using fast response exhaust unburned hydrocarbon (UHC1), nitric oxide (NO), and particulate matter (PM) measurement instruments was investigated. RCCI has demonstrated improvements in efficiency along with low NOx and PM emissions by utilizing in-cylinder fuel blending, generally using two fuels with different reactivity in order to optimize stratification. In the present work, a “single-fuel” approach for RCCI combustion using port-injected gasoline and direct-injected gasoline mixed with a small amount of the cetane improver 2-ethylhexyl nitrate (EHN) was studied with custom designed, compression ratio (CR) of 13.75:1, pistons under transient conditions. The EHN volume percentage in the mixture for the direct-injected fuel was set at 3%. In an experimental investigation, comparisons were made to transient RCCI combustion operation with gasoline/diesel. The experiments were performed over a step load change from 1 to 4 bar brake mean effective pressure (BMEP) at constant 1500 rev/min on a General Motors (GM) Z19DTH 1.9-L diesel engine. The transients were conducted by changing the accelerator pedal command to provide a desired torque output with a DRIVVEN engine control unit (ECU) that replaced the original Bosch ECU. All relevant engine parameters are adjusted accordingly, based on 2D-tables. Previous to the transient engine operation, four steady-state points were used to obtain performance and emission values. Engine calibration at these four points, as well as the interpolation of the intermediate points, allowed for smooth operation during the instantaneous step changes. Differences between the steady-state and transient results indicate the complexity of transient operation and show the need for additional controls to minimize undesirable effects. The steady-state points were calibrated by modifying the fuel injection strategy (actual start of injection (aSOI) timing, port-fuel injection (PFI) fraction, etc.), exhaust gas recirculation (EGR), and rail pressure in order to obtain predefined values for the crank-angle at 50% of total heat release (CA50). Furthermore, emission targets (HC1 < 1500 ppmC3, NO < 10 ppm, filter smoke number (FSN)<0.1 with a maximum pressure rise rate (MPRR) < 10 bar/deg) and noise level targets (<95 dB) for RCCI combustion were maintained during the calibration and mapping. The tests were performed with a closed-loop (CL) calibration by using a next-cycle (NC) controller to adjust the PFI ratio of each cycle in order to reach the steady-state CA50 values in the table. The results show that single-fuel RCCI operation can be achieved, but requires significant alteration of the operating conditions, and NOx emissions were significantly elevated for gasoline/gasoline–EHN operation. While combustion phasing could not be matched, UHC1 emissions were at a similar level as for gasoline/diesel combustion. It is expected that the implementation of different injection strategies and boosted operation, combined with use of higher compression ratio pistons in order to compensate for the lower reactivity direct injection (DI) fuel, could raise the potential for improved performance.


Author(s):  
Christopher W. Gross ◽  
Rolf D. Reitz

Reactivity Controlled Compression Ignition (RCCI) combustion in a light-duty multi-cylinder engine over transient operating conditions using fast response exhaust UHC1, NO and PM measurement instruments was investigated. RCCI has demonstrated improvements in efficiency along with low NOx and PM emissions by utilizing in-cylinder fuel blending, generally using two fuels with different reactivity in order to optimize stratification. In the present work, a “single-fuel” approach for RCCI combustion using port-injected gasoline and direct-injected gasoline mixed with a small amount of the cetane improver 2-ethylhexyl nitrate (EHN) was studied with custom designed, compression ratio of 13.75:1, pistons under transient conditions. The EHN volume percentage in the mixture for the direct-injected fuel was set at 3%. In an experimental investigation, comparisons were made to transient RCCI combustion operation with gasoline/diesel. The experiments were performed over a step load change from 1 to 4 bar brake mean effective pressure (BMEP) at constant 1,500 rev/min on a General Motors Z19DTH 1.9 liter diesel engine The transients were conducted by changing the accelerator pedal command to provide a desired torque output with a DRIVVEN engine control unit (ECU) that replaced the original Bosch ECU. All relevant engine parameters are adjusted accordingly, based on 2D-tables. Previous to the transient engine operation, 4 steady-state points were used to obtain performance and emission values. Engine calibration at these 4 points, as well as the interpolation of the intermediate points, allowed for smooth operation during the instantaneous step changes. Differences between the steady-state and transient results indicate the complexity of transient operation and show the need for additional controls to minimize undesirable effects. The steady-state points were calibrated by modifying the fuel injection strategy (actual Start of Injection (aSOI) timing, port-fuel injection (PFI) fraction, etc.), EGR and rail pressure in order to obtain predefined values for the crank angle at 50% of total heat release (CA50). Furthermore, emission targets (HC1 < 1500ppmC3, NO < 10ppm, FSN < 0.1 with a maximum pressure rise rate < 10bar/deg) and noise level targets (<95dB) for RCCI combustion were maintained during the calibration and mapping. The tests were performed with a closed-loop (CL) calibration by using a next-cycle (NC) controller to adjust the PFI ratio of each cycle in order to reach the steady-state CA50 values in the table. The results show that single-fuel RCCI operation can be achieved, but requires significant alteration of the operating conditions, and NOx emissions were significantly elevated for gasoline/gasoline-EHN operation. While combustion phasing could not be matched, UHC1 emissions were at a similar level as for gasoline/diesel combustion. It is expected that the implementation of different injection strategies and boosted operation, combined with use of higher compression ratio pistons in order to compensate for the lower reactivity direct injection (DI) fuel, could raise the potential for improved performance.


Sign in / Sign up

Export Citation Format

Share Document