Investigation of Critical Heat Flux for Plutonium-Based Mixed Oxide Advanced Fuel Bundle Design

Author(s):  
Lanqin Yuan ◽  
Jun Yang ◽  
Bruce Addicott ◽  
Matthew Dickerson ◽  
Vinson Gauthier

Abstract The critical heat flux performance of an advanced plutonium-based mixed oxide fuel for potential use in a pressure tube heavy water reactor has been studied experimentally at Canadian Nuclear Laboratories with an electrically-heated string simulator of 43-element fuel bundles. The fuel simulator has a uniform axial power profile and a radial power profile representative of the plutonium-based MOX fuel. The CHF measurements were made in the MR-3 heat transfer loop facility using R-134a refrigerant as the working fluid. The test matrix included system pressures from 1.47 to 2.11 MPa, mass flow rates from 12.7 to 14.7 kg/s and inlet temperatures from 31 to 59°C, which are representative of the water-equivalent reactor operating conditions of 9 to 12.5 MPa pressure, 13.5 to 21.3 kg/s mass flow rate and the desired inlet subcoolings. Compared to conventional natural uranium fuel, the radial power profile of a MOX fuel exhibits a steeper and uneven distribution across the fuel element rings, with a higher value in the outer ring. It was found that CHF values of the MOX fuel are significantly lower than those of the natural uranium fuel. Based on the experimental data, a correlation has been derived to account for the effect of radial power profile on CHF. This correlation can be used to evaluate the relative CHF values of advanced/non-conventional fuel designs with radial power profiles deviating from that of natural uranium fuel.

Author(s):  
Laurence K. H. Leung

Dryout powers have been evaluated at selected inlet-flow conditions for two proposed designs of CANDU® bundles and compared to those of the 37-element and CANFLEX® bundles. These proposed designs consist of a large centre element (18 mm for one design and 20 mm for the other) and three rings of elements of 11.5 mm in outer diameter. The critical heat flux for each bundle design has been predicted using the correlation derived with Freon data obtained from the corresponding full-scale bundle test. An improvement in dryout power has been shown for the proposed design having a 20-mm centre element with a radial power profile corresponding to the natural-uranium fuel as compared to other bundles, particularly the natural-uranium 37-element bundle, with a symmetric cosine axial power profile. The dryout power improvement is further enhanced for the upstream-skewed axial power profile.


Author(s):  
Suraj Joottu Thiagarajan ◽  
Sreekant Narumanchi ◽  
Charles King ◽  
Wei Wang ◽  
Ronggui Yang

The National Renewable Energy Laboratory (NREL) is leading a national effort to develop next-generation cooling technologies for hybrid vehicle electronics, as part of the Advanced Power Electronics and Electrical Machines program area in the U.S. Department of Energy’s (DOE’s) Vehicle Technologies Program. The overarching goal is to reduce the size, weight, and cost of power electronic modules that convert direct current from the batteries to alternating current for the motor, and vice versa. Aggressive thermal management techniques help in achieving the goals of increased power density and reduced weight and volume, while keeping the chip temperatures within acceptable limits. The viability of aggressive cooling schemes such as spray and jet impingement in conjunction with enhanced surfaces is being explored as part of the program. In this work, we present results from a series of experiments with pool and spray boiling on enhanced surfaces, such as a microporous layer of copper and copper nanowires, using HFE-7100 as the working fluid. Spray impingement on the microporous coated surface showed an enhancement of 100%–300% in the heat transfer coefficient at a given wall superheat with respect to spray impingement on a plain surface under similar operating conditions. The critical heat flux also increased by 7%–20%, depending on the flow rates. Heat transfer coefficients obtained on the nanowire-grown surface are considerably better than those obtained on the plain surface, although the enhancement is lower than those obtained on the microporous surface. The critical heat flux is also considerably lower for the nanowire surface than for the plain surface.


2005 ◽  
Vol 127 (1) ◽  
pp. 101-107 ◽  
Author(s):  
A. E. Bergles ◽  
S. G. Kandlikar

The critical heat flux (CHF) limit is an important consideration in the design of most flow boiling systems. Before the use of microchannels under saturated flow boiling conditions becomes widely accepted in cooling of high-heat-flux devices, such as electronics and laser diodes, it is essential to have a clear understanding of the CHF mechanism. This must be coupled with an extensive database covering a wide range of fluids, channel configurations, and operating conditions. The experiments required to obtain this information pose unique challenges. Among other issues, flow distribution among parallel channels, conjugate effects, and instrumentation need to be considered. An examination of the limited CHF data indicates that CHF in parallel microchannels seems to be the result of either an upstream compressible volume instability or an excursive instability rather than the conventional dryout mechanism. It is expected that the CHF in parallel microchannels would be higher if the flow is stabilized by an orifice at the entrance of each channel. The nature of CHF in microchannels is thus different than anticipated, but recent advances in microelectronic fabrication may make it possible to realize the higher power levels.


Author(s):  
Anand P. Roday ◽  
Michael K. Jensen

The critical heat flux (CHF) condition sets an upper limit on the flow-boiling heat transfer process. With the growing demand for the use of two-phase flow in micro and nano-sized devices, there is a strong need to understand the CHF phenomenon in channels of such small dimensions. This study experimentally investigates the critical heat flux condition during flow boiling in a single stainless steel microtube of two different diameters—0.427mm, and 0.286 mm. Degassed water is the working fluid. The effects of various parameters—diameter, mass flux (350–1500 kg/m2s), inlet subcooling (2°C–50°C), and length-to-diameter ratio (75–200) on the CHF condition are studied for the exit condition being nearly atmospheric pressure. The CHF increases with an increase in mass flux. The effect of the inlet subcooling on the CHF condition is more complex. With a decreasing inlet subcooling, the CHF decreases until saturated liquid is reached; thereafter, the CHF increases with quality.


Author(s):  
G. A. Sorokin ◽  
G. P. Bogoslovskaya ◽  
E. F. Ivanov ◽  
A. P. Sorokin

Boiling experiments on eutectic sodium-potassium alloy in the model of fast reactor subassembly under conditions of low-velocity circulation carried out at the IPPE call for further investigations into numerical modeling of the process. The paper presents analysis of pin bundle liquid metal boiling, stages of the process, its characteristics (wall temperature, coolant temperature, flow rate. pressure void fraction and others), that allowed the pattern map to be drawn. The problem of conversion of the data gained in Na-K mock-up experiments to in-pile sodium reactor operating conditions is analyzed here, as well as thermodynamic similarity of liquid metal coolants and eutectic Na-K alloy. Data on bundle boiling in Na-K are presented in comparison with those in different liquid metals. Analysis of data on liquid metal heat transfer in cases of pool boiling, boiling in tubes, in slots, and in pin bundles, as well as data on critical heat flux in tubes was performed and discussed in the paper. The relationship for calculation of critical heat flux in liquid metal derived by the authors is presented. Results of numerical modeling of liquid metal boiling heat transfer during accident cooling of reactor core applied to experimental conditions of going from forced to natural circulation are presented, too.


Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1929 ◽  
Author(s):  
M. Sarafraz ◽  
Mohammad Safaei ◽  
Zhe Tian ◽  
Marjan Goodarzi ◽  
Enio Bandarra Filho ◽  
...  

In the present study, we report the results of the experiments conducted on the convective heat transfer of graphene nano-platelets dispersed in water-ethylene glycol. The graphene nano-suspension was employed as a coolant inside a micro-channel and heat-transfer coefficient (HTC) and pressure drop (PD) values of the system were reported at different operating conditions. The results demonstrated that the use of graphene nano-platelets can potentially augment the thermal conductivity of the working fluid by 32.1% (at wt. % = 0.3 at 60 °C). Likewise, GNP nano-suspension promoted the Brownian motion and thermophoresis effect, such that for the tests conducted within the mass fractions of 0.1%–0.3%, the HTC of the system was improved. However, a trade-off was identified between the PD value and the HTC. By assessing the thermal performance evaluation criteria (TPEC) of the system, it was identified that the thermal performance of the system increased by 21% despite a 12.1% augmentation in the PD value. Furthermore, with an increment in the fluid flow and heat-flux applied to the micro-channel, the HTC was augmented, showing the potential of the nano-suspension to be utilized in high heat-flux thermal applications.


2010 ◽  
Vol 1 (MEDSI-6) ◽  
Author(s):  
B. Brajuskovic ◽  
D. Capatina ◽  
J. Collins ◽  
P. Den Hartog ◽  
J. Reneker

X-ray absorbers in the front ends and beamlines of synchrotron light sources are exposed to very high thermal loads. Many facilities, such as the Advanced Photon Source, are investigating upgrades that will further increase the thermal load. The likelihood of exceeding the limit of subcooled critical heat flux (CHF) in these components was examined. The assessment was performed for both currently possible off-normal operational conditions, such as might occur in the event of a failure of multiple safety interlocks, and the anticipated operating conditions that may result from future upgrades. The subcooled CHF values were calculated using empirical equations frequently cited in the literature and then compared with the computed values of the heat flux at the walls of the component cooling channels in cases where the cooling wall temperature exceeded the water saturation temperature at local hydraulic conditions. Having in mind that the great majority of the available empirical correlations were developed for the conditions characteristic for the operation of heat exchangers in the nuclear power industry, the limitations of this approach are discussed and an experimental study of the subcooled CHF values in the conditions similar to those expected in the front-end and beamline components is proposed.


Author(s):  
Mohammad Moulod ◽  
Gisuk Hwang

A heat pipe has been known as a thermal superconductor utilizing a liquid-vapor phase change, and it has drawn significant attentions for advanced thermal management systems. However, a challenge is the size limitation, i.e., the heat pipe cannot be smaller than the evaporator/condenser wick structures, typically an order of micron, and a new operating mechanism is required to meet the needs for the nanoscale thermal management systems. In this study, we design the nanoscale heat pipe employing the gas-filled nanostructure, while transferring heat via ballistic fluid-particle motions with a possible returning working fluid via surface diffusions along the nanostructure. The enhanced heat flux for the nano heat pipe is demonstrated using the nonequilibrium molecular dynamics simulations (NEMDS) for the argon gas confined by the 20 nm-long Pt nanogap with a post wall with the temperature difference between the hot and cold surfaces of 20 K. The predicted results show that the maximum heat flux through the gas-filled nanostructure (heat pipe) nearly doubles that of the nanogap without the post wall at 100 < T < 140 K. The optimal operating conditions/material selections are discussed. The results for the nanogap agree with those obtained from the kinetic theory, and provide insights into the design of advanced thermal management systems.


Author(s):  
Yanfeng Fan ◽  
Ibrahim Hassan

Flow oscillation is a crucial issue for the development of flow boiling heat transfer in the applications. Inlet orifice has been proven be an option to eliminate the oscillation. However, the effects of inlet orifice on critical heat flux and flow boiling heat transfer coefficient are lack of study. In this work, the effects of inlet restriction on critical heat flux and heat transfer coefficient in single horizontal microtube under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two smaller microtubes are assembled at the inlet of main microtube to achieve the restriction configurations of 50% and 20% area ratios. The experimental measurement is carried out at mass fluxes ranging from 160–870 kg/m2·s and heat fluxes varying from 6–170 kW/m2. Two saturation pressures, 10 and 45 kPa, are tested. The experimental results of critical heat flux and two phase heat transfer coefficient obtained in the microtube without orifice are compared with the existing correlations. The addition of an orifice does not enhance the normal critical heat flux but increases the premature critical heat flux. In aspect of heat transfer, the orifice shows improvement on heat transfer coefficient at low mass flux and high saturation pressure.


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