Aerothermal Investigations of Mixing Flow Phenomena in Case of Radially Inclined Ejection Holes at the Leading Edge

1999 ◽  
Vol 122 (2) ◽  
pp. 334-339 ◽  
Author(s):  
Dieter E. Bohn ◽  
Karsten A. Kusterer
Keyword(s):  
Secondary Flow ◽  
Gas Turbines ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Leading Edge ◽  
Suction Side ◽  
Back Side ◽  
Stagnation Line ◽  
Flow Phenomena ◽  
The Impact

A leading edge cooling configuration is investigated numerically by application of a three-dimensional conjugate fluid flow and heat transfer solver, CHT-flow. The code has been developed at the Institute of Steam and Gas Turbines, Aachen University of Technology. It works on the basis of an implicit finite volume method combined with a multiblock technique. The cooling configuration is an axial turbine blade cascade with leading edge ejection through two rows of cooling holes. The rows are located in the vicinity of the stagnation line, one row on the suction side, the other row is on the pressure side. The cooling holes have a radial ejection angle of 45 deg. This configuration has been investigated experimentally by other authors and the results have been documented as a test case for numerical calculations of ejection flow phenomena. The numerical investigations focus on the aerothermal mixing process in the cooling jets and the impact on the temperature distribution on the blade surface. The radial ejection angles lead to a fully three-dimensional and asymmetric jet flow field. Within a secondary flow analysis, the cooling fluid jets are investigated in detail. The secondary flow fields include asymmetric kidney vortex systems with one dominating vortex on the back side of the jets. The numerical and experimental data show a respectable agreement concerning the vortex development. [S0889-504X(00)00102-1]

scholarly journals Aerothermal Investigations of Mixing Flow Phenomena in Case of Radially Inclined Ejection Holes at the Leading Edge

1999 ◽  
Author(s):  
Dieter E. Bohn ◽  
Karsten A. Kusterer
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Gas Turbines ◽  
Leading Edge ◽  
Suction Side ◽  
Pressure Side ◽  
Blade Surface ◽  
Cooling Fluid ◽  
Flow Phenomena ◽  
Vortex Systems

A leading edge cooling configuration is investigated numerically by application of a 3-D conjugate fluid flow and heat transfer solver, CHT-Flow. The code has been developed at the Institute of Steam and Gas Turbines, Aachen University of Technology. It works on the basis of an implicit finite volume method combined with a multi-block technique. The cooling configuration is an axial turbine blade cascade with leading edge ejection through two rows of cooling holes. The rows are located in the vicinity of the stagnation line, one row is on the suction side, the other row is on the pressure side. The cooling holes have a radial ejection angle of 45°. This configuration has been investigated experimentally by other authors and the results have been documented as a test case for numerical calculations of ejection flow phenomena. The numerical domain includes the internal cooling fluid supply, the radially inclined holes and the complete external flow field of the turbine vane in a high resolution grid. Periodic boundary conditions have been used in the radial direction. Thus, end wall effects have been excluded. The numerical investigations focus on the aerothermal mixing process in the cooling jets and the impact on the temperature distribution on the blade surface. The radial ejection angles lead to a fully three dimensional and asymmetric jet flow field. Within a secondary flow analysis it can be shown that complex vortex systems are formed in the ejection holes and in the cooling fluid jets. The secondary flow fields include asymmetric kidney vortex systems with one dominating vortex on the back side of the jets. The numerical and experimental data show a good agreement concerning the vortex development. The phenomena on the suction side and the pressure side are principally the same. It can be found that the jets are barely touching the blade surface as the dominating vortex transports hot gas under the jets. Thus, the cooling efficiency is reduced.

On the Role of Leading-Edge Bumps in the Control of Stall Onset in Axial Fan Blades

2013 ◽  
Vol 135 (8) ◽  
Author(s):  
Alessandro Corsini ◽  
Giovanni Delibra ◽  
Anthony G. Sheard
Keyword(s):  
Numerical Study ◽  
Fluid Dynamic ◽  
Three Dimensional ◽  
Leading Edge ◽  
Suction Side ◽  
Axial Fan ◽  
Early Recovery ◽  
Viscosity Models ◽  
Flow Mechanisms ◽  
The Impact

Taking a lead from the humpback whale flukes, characterized by a series of bumps that result in a sinusoidal-like leading edge, this paper reports on a three-dimensional numerical study of sinusoidal leading edges on cambered airfoil profiles. The turbulent flow around the cambered airfoil with the sinusoidal leading edge was computed at different angles of attack with the open source solver OpenFOAM, using two different eddy viscosity models integrated to the wall. The reported research focused on the effects of the modified leading edge in terms of lift-to-drag performance and the influence of camber on such parameters. For these reasons a comparison with a symmetric airfoil is provided. The research was primarily concerned with the elucidation of the fluid flow mechanisms induced by the bumps and the impact of those mechanisms on airfoil performance, on both symmetric and cambered profiles. The bumps on the leading edge influenced the aerodynamic performance of the airfoil, and the lift curves were found to feature an early recovery in post-stall for the symmetric profile with an additional gain in lift for the cambered profile. The bumps drove the fluid dynamic on the suction side of the airfoil, which in turn resulted in the capability to control the separation at the trailing edge in coincidence with the peak of the sinusoid at the leading edge.

The Impact of Leakage Flow Tangential Velocity on Secondary Losses in a Shrouded Compressor Cascade

2012 ◽  
Author(s):  
J. W. Kim ◽  
J. S. Lee ◽  
S. J. Song ◽  
T. Kim ◽  
H-. W. Shin
Keyword(s):  
Secondary Flow ◽  
Tangential Velocity ◽  
Leading Edge ◽  
Suction Side ◽  
Leakage Flow ◽  
Compressor Cascade ◽  
Trailing Edge ◽  
Leading Edge Vortex ◽  
Edge Vortex ◽  
The Impact

Experimental and numerical studies have been performed to investigate the effects of the leakage flow tangential velocity on the secondary flow and aerodynamic loss in an axial compressor cascade with a labyrinth seal. Six selected leakage flow tangential (vy/Uhub = 0.15, 0.25, 0.35, 0.45, 0.55 and 0.65) have been tested. In addition to the classical “secondary” flow, shroud trailing edge vortex and shroud leading edge vortex are examined. The overall loss decreases with increasing leakage flow tangential velocity. Increased leakage flow tangential velocity underturns the hub endwall flows through the blade passage, weakening the suction side hub corner separation. Due to the suction effect of the downstream cavity, increasing leakage flow tangential velocity weakens the shroud trailing edge vortex. Also, increasing leakage flow tangential velocity strengthens the shroud leading edge vortex, weakening the pressure side leg of the horseshoe vortex, and, in turn, the passage vortex. Thus, the overall loss is reduced with increasing leakage flow tangential velocity.

scholarly journals Numerical Investigations of Film Cooling and Particle Impact on the Blade Leading Edge

Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 1102
Author(s):  
Ke Tian ◽  
Zicheng Tang ◽  
Jin Wang ◽  
Milan Vujanović ◽  
Min Zeng ◽  
...  
Keyword(s):  
Particle Size ◽  
Film Cooling ◽  
Gas Turbines ◽  
Three Dimensional ◽  
Leading Edge ◽  
Turbine Engines ◽  
Small Particles ◽  
The Impact ◽  
First Time ◽  
Blade Leading Edge

As a vital power propulsion device, gas turbines have been widely applied in aircraft. However, fly ash is easily ingested by turbine engines, causing blade abrasion or even film hole blockage. In this study, a three-dimensional turbine cascade model is conducted to analyze particle trajectories at the blade leading edge, under a film-cooled protection. A deposition mechanism, based on the particle sticking model and the particle detachment model, was numerically investigated in this research. Additionally, the invasion efficiency of the AGTB-B1 turbine blade cascade was investigated for the first time. The results indicate that the majority of the impact region is located at the leading edge and on the pressure side. In addition, small particles (1 μm and 5 μm) hardly impact the blade’s surface, and most of the impacted particles are captured by the blade. With particle size increasing, the impact efficiency increases rapidly, and this value exceeds 400% when the particle size is 50 μm. Invasion efficiencies of small particles (1 μm and 5 μm) are almost zero, and the invasion efficiency approaches 12% when the particle size is 50 μm.

Three-Dimensional Flow Analysis and Design Improvement of Leading-Edge Film-Cooling in an Inlet Guide Vane

2006 ◽  
Author(s):  
Bai-Tao An ◽  
Jian-Jun Liu ◽  
Hong-De Jiang
Keyword(s):  
Film Cooling ◽  
Guide Vane ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Leading Edge ◽  
Inlet Guide Vane ◽  
Original Design ◽  
Stagnation Line ◽  
Analysis And Design ◽  
Fully Implicit

Numerical investigations on the film cooling of an inlet guide vane are performed with realistic geometry. The vane model comprises one vane passage, 131 shower-head cooling holes in 6 staggered rows around the vane leading edge, and a coolant supply plenum. A fully implicit coupled 3D N-S solver based on finite-volume method and incorporated with unstructured mixed grid, standard k–ε turbulence model and scalable wall function is employed to obtain the numerical solution. Two film cooling configurations, named original design and modified design, are presented. The original design and no cooling case are simulated to obtain flow mechanism and heat transfer characteristics of the leading edge film cooling. In addition, the effects of the meridional endwall contours on the leading edge film cooling are considered. The film cooling characteristics and interactions between jets and mainstream around the leading edge, especially near the stagnation line, are analyzed in detail. To provide better coolant coverage on the leading edge, the cooling configuration is modified by redistributing the position and direction of some rows of holes based upon the analysis and understanding of the 3D prediction for the original design. The modified design is verified under three blowing ratios and compared with the original design.

Comparison of 2D and 3D Airfoils in Combination With Non Axisymmetric End Wall Contouring: Part 2 — Numerical Investigations

2016 ◽  
Author(s):  
Oliver Curkovic ◽  
Tobias W. Zimmermann ◽  
Manfred Wirsum ◽  
Andrew Fowler ◽  
Kush Patel
Keyword(s):  
Secondary Flow ◽  
Gas Turbines ◽  
Potential Method ◽  
Labyrinth Seals ◽  
Flow Losses ◽  
Positive Effects ◽  
Flow Phenomena ◽  
2D And 3D ◽  
End Wall ◽  
The Impact

Secondary flow phenomena have a considerable part in the efficiency loss in turbomachinery. A potential method to reduce these secondary flow losses is tangential end wall contouring inside the blade passages. The present paper is the second of two papers which investigate the impact of tangential end wall contouring on 2D and 3D airfoils compared to a baseline configuration. The first paper summarizes the experimental investigation on a 2-stage air driven turbine test rig located at the Institute of Power Plant Technology, Steam and Gas Turbines RWTH Aachen University. To enhance the impact of the tangential end wall contours (TEWC) on the near wall flow, the rotor cavities are sealed by means of combined brush- and labyrinth seals. The stator cavities are sealed by labyrinth seals, only. This paper investigates the flow phenomena using CFD with the commercial software package ANSYS 15.0©. The brush seals are modeled by using the porous body approach and are calibrated using pressure drop measurements across the first rotor cavity. The experimental data will be presented and is used to validate the numerical model. For this, circumferential plots for the measurement planes are shown. In addition a detailed description of the changes in vortex formations as well as blade loading will be given for the various configurations. Finally a discussion of the impact on the turbine’s efficiency is given. It has been found, that for steady CFD simulations the use of stage interfaces suppresses the positive effects of the tangential end wall contour onto the downstream blade row.

Effect of Wake Passing on Unsteady Aerodynamic Performance in a Turbine Stage

2006 ◽  
Author(s):  
K. Yamada ◽  
K. Funazaki ◽  
K. Hiroma ◽  
M. Tsutsumi ◽  
Y. Hirano ◽  
...  
Keyword(s):  
Secondary Flow ◽  
Three Dimensional ◽  
Suction Side ◽  
Turbine Stage ◽  
Three Dimensional Flow ◽  
Unsteady Aerodynamic ◽  
Unsteady Effect ◽  
Unsteady Rans ◽  
Wake Passing ◽  
Stage Efficiency

In the present work, unsteady RANS simulations were performed to clarify several interesting features of the unsteady three-dimensional flow field in a turbine stage. The unsteady effect was investigated for two cases of axial spacing between stator and rotor, i.e. large and small axial spacing. Simulation results showed that the stator wake was convected from pressure side to suction side in the rotor. As a result, another secondary flow, which counter-rotated against the passage vortices, was periodically generated by the stator wake passing through the rotor passage. It was found that turbine stage efficiency with the small axial spacing was higher than that with the large axial spacing. This was because the stator wake in the small axial spacing case entered the rotor before mixing and induced the stronger counter-rotating vortices to suppress the passage vortices more effectively, while the wake in the large axial spacing case eventually promoted the growth of the secondary flow near the hub due to the migration of the wake towards the hub.

Life Prediction of Power Turbine Components for High Exhaust Back Pressure Applications: Part I — Disks

2015 ◽  
Author(s):  
Dipankar Dua ◽  
Brahmaji Vasantharao
Keyword(s):  
Steady State ◽  
Secondary Flow ◽  
Gas Turbines ◽  
Life Prediction ◽  
Creep Damage ◽  
Back Pressure ◽  
System Level ◽  
Cyclic Life ◽  
Power Turbine ◽  
The Impact

Industrial and aeroderivative gas turbines when used in CHP and CCPP applications typically experience an increased exhaust back pressure due to pressure losses from the downstream balance-of-plant systems. This increased back pressure on the power turbine results not only in decreased thermodynamic performance but also changes power turbine secondary flow characteristics thus impacting lives of rotating and stationary components of the power turbine. This Paper discusses the Impact to Fatigue and Creep life of free power turbine disks subjected to high back pressure applications using Siemens Energy approach. Steady State and Transient stress fields have been calculated using finite element method. New Lifing Correlation [1] Criteria has been used to estimate Predicted Safe Cyclic Life (PSCL) of the disks. Walker Strain Initiation model [1] is utilized to predict cycles to crack initiation and a fracture mechanics based approach is used to estimate propagation life. Hyperbolic Tangent Model [2] has been used to estimate creep damage of the disks. Steady state and transient temperature fields in the disks are highly dependent on the secondary air flows and cavity dynamics thus directly impacting the Predicted Safe Cyclic Life and Overall Creep Damage. A System-level power turbine secondary flow analyses was carried out with and without high back pressure. In addition, numerical simulations were performed to understand the cavity flow dynamics. These results have been used to perform a sensitivity study on disk temperature distribution and understand the impact of various back pressure levels on turbine disk lives. The Steady Sate and Transient Thermal predictions were validated using full-scale engine test and have been found to correlate well with the test results. The Life Prediction Study shows that the impact on PSCL and Overall Creep damage for high back pressure applications meets the product design standards.

Surface Roughness Impact on Secondary Flow and Losses in a Turbine Exhaust Casing

2018 ◽  
Author(s):  
Isak Jonsson ◽  
Valery Chernoray ◽  
Borja Rojo
Keyword(s):  
Surface Roughness ◽  
Secondary Flow ◽  
Suction Side ◽  
Pressure Probe ◽  
Time Resolved ◽  
Pressure Distributions ◽  
Turbulence Decay ◽  
Inlet Swirl ◽  
High Level ◽  
The Impact

This paper experimentally addresses the impact of surface roughness on losses and secondary flow in a Turbine Rear Structure (TRS). Experiments were performed in the Chalmers LPT-OGV facility, at an engine representative Reynolds number with a realistic shrouded rotating low-pressure turbine (LPT). Outlet Guide Vanes (OGV) were manufactured to achieve three different surface roughnesses tested at two Reynolds numbers, Re = 235000 and Re = 465000. The experiments were performed at on-design inlet swirl conditions. The inlet and outlet flow of the TRS were measured in 2D planes with a 5-hole probe and 7-hole probe accordingly. The static pressure distributions on the OGVs were measured and boundary layer studies were performed at the OGV midspan on the suction side with a time-resolved total pressure probe. Turbulence decay was measured within the TRS with a single hot-wire. The results showed a surprisingly significant increase in the losses for the high level of surface roughness (25–30 Ra) of the OGVs and Re = 465000. The increased losses were primary revealed as a result of the flow separation on the OGV suction side near the hub. The loss increase was seen but was less substantial for the intermediate roughness case (4–8 Ra). Experimental results presented in this work provide support for the further development of more advanced TRS and data for the validation of new CFD prediction methods for TRS.

Optimization and Investigation on the Impact of Centrifugal Impeller Blade Thickness Distribution on Hydro-Induced Vibration

2018 ◽  
Author(s):  
B. Qian ◽  
D. Z. Wu
Keyword(s):  
Secondary Flow ◽  
Thickness Distribution ◽  
Suction Side ◽  
Centrifugal Impeller ◽  
Impeller Blade ◽  
Streamwise Location ◽  
Unbalanced Rotor ◽  
Blade Thickness ◽  
Vibration Performance ◽  
The Impact

The vibration performance of centrifugal impellers is of great importance for pumps in some application areas such as automobiles and ships. Apart from mechanical excitations for instance, unbalanced rotor and misalignment, attentions should be concentrated on the hydraulic excitations. The complex internal secondary flow in the centrifugal impeller brings degradation on both hydraulic and vibration performances. On the purpose of repressing the internal secondary flow and alleviating vibration, an attempt of optimization by controlling the thickness distribution of centrifugal impeller blade is given. The vibration performances of the impellers are investigated numerically and experimentally. Meanwhile, further study on the mechanism of the influence of the thickness distribution optimization on vibration is conducted. There is a relative velocity gradient from suction side (SS) to pressure side (PS) due to the Coriolis force, which causes non-uniformity of energy distribution. By means of thickness distribution optimization, the impeller blade angle on the PS and SS along the blade-aligned (BA) streamwise location is respectively modified and therefore the flow field can be improved.

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