Effect of Wake Passing on Unsteady Aerodynamic Performance in a Turbine Stage

Author(s):  
K. Yamada ◽  
K. Funazaki ◽  
K. Hiroma ◽  
M. Tsutsumi ◽  
Y. Hirano ◽  
...  

In the present work, unsteady RANS simulations were performed to clarify several interesting features of the unsteady three-dimensional flow field in a turbine stage. The unsteady effect was investigated for two cases of axial spacing between stator and rotor, i.e. large and small axial spacing. Simulation results showed that the stator wake was convected from pressure side to suction side in the rotor. As a result, another secondary flow, which counter-rotated against the passage vortices, was periodically generated by the stator wake passing through the rotor passage. It was found that turbine stage efficiency with the small axial spacing was higher than that with the large axial spacing. This was because the stator wake in the small axial spacing case entered the rotor before mixing and induced the stronger counter-rotating vortices to suppress the passage vortices more effectively, while the wake in the large axial spacing case eventually promoted the growth of the secondary flow near the hub due to the migration of the wake towards the hub.

Author(s):  
Vadivel K. Sivashanmugam ◽  
Mohammad Arabnia ◽  
Wahid Ghaly

This paper presents a simple, effective and practical shape optimization approach for axial turbine stages so as to minimize the three-dimensional flow losses and simultaneously improve the turbine structural properties. The main objectives of the optimization are to maximize the stage efficiency and simultaneously minimize the von Mises stress while constraining the design mass flow rate and the blade first natural frequency. The stacking curve, which controls three-dimensional flow effects and the spanwise stress distribution is parametrically represented by a quadratic rational Bezier curve (QRBC). The parameters of this QRBC are related to the design variables namely the blade lean, sweep and bow. The optimization method combines a Multi-Objective Genetic Algorithm (MOGA), with a Response Surface Approximation (RSA) of the Artificial Neural Network (ANN) type. During the optimization process, each objective function and constraint is approximated by an individual ANN, which is trained and tested using an aerodynamic as well as a structure database composed of a few high fidelity flow simulations (CFD) and structure analysis (CSD) that are obtained using AN-SYS Workbench 2.0. This methodology was then applied to the aero-structural optimization of the E/TU-3 turbine stage at design conditions and proved quite successful, flexible and practical, and resulted in an 0.8% improvement in stage efficiency and about 50% reduction in the maximum von Mises stresses. This improvement was accomplished with as low as five design variables, which is remarkable considering the problem complexity.


Author(s):  
Qingfeng Deng ◽  
Qun Zheng ◽  
Guoqiang Yue ◽  
Hai Zhang ◽  
Mingcong Luo

A three-dimensional (3D) Pressure Controlled Vortex Design (PCVD) method for turbine stage design is proposed and discussed in this paper. The concept is developed from conventional Controlled Vortex Design (CVD) via pressure control approach and CVD technology. By specifying the static pressure and axial velocity distributions, the spanwise pressure gradient incorporated with pressure gradient in streamwise and azimuthal directions is moderated. Not only can profile loss profit from pressure control approach, but also secondary flow can be managed. The reasons for CVD are derived from stream surface thickness and stream surface twist. Through modifying stream surface thickness and inducing large stream surface twist, the secondary flow migrations are controlled properly and orderly. The relations of pressure control approach and CVD technology complement one another and finally lead to a well-posed flow pattern in turbine stage. The first stage redesign of a well-designed low pressure turbine demonstrates this technique application. A significant reduction of secondary flow losses and a corresponding increase of stage efficiency have achieved.


1990 ◽  
Vol 112 (3) ◽  
pp. 488-496 ◽  
Author(s):  
K. Takeishi ◽  
M. Matsuura ◽  
S. Aoki ◽  
T. Sato

The effects of the three-dimensional flow field on the heat transfer and the film cooling on the endwall, suction, and pressure surface of an airfoil were studied using a low speed, fully annular, low aspect h/c = 0.5 vane cascade. The predominant effects on the horseshoe vortex, secondary flow, and nozzle wake of increases in the heat transfer and decreases in the film cooling on the suction vane surface and the endwall were clearly demonstrated. In addition, it was demonstrated that secondary flow has little effect on the pressure surface. Pertinent flow visualization of the flow passage was also carried out for better understanding of these complex phenomena. Heat transfer and film cooling on the fully annular vane passage surface are discussed.


Author(s):  
Carl M. Sangan ◽  
Kunyuan Zhou ◽  
J. Michael Owen ◽  
Oliver J. Pountney ◽  
Mike Wilson ◽  
...  

This paper describes a new research facility which experimentally models hot gas ingestion into the wheel-space of an axial turbine stage. Measurements of CO2 gas concentration in the rim-seal region and inside the cavity are used to assess the performance of two generic (though engine-representative) rim-seal geometries in terms of the variation of concentration effectiveness with sealing flow rate. The variation of pressure in the turbine annulus, which governs this externally-induced (EI) ingestion, was obtained from steady pressure measurements downstream of the vanes and near the rim seal upstream of the rotating blades. Although the ingestion through the rim seal is a consequence of an unsteady, three-dimensional flow field and the cause-effect relationship between pressure and the sealing effectiveness is complex, the experimental data is shown to be successfully calculated by simple effectiveness equations developed from a previously published orifice model. The data illustrate that, for similar turbine-stage velocity triangles, the effectiveness can be correlated using a non-dimensional sealing parameter, Φo. In principle, and within the limits of dimensional similitude, these correlations should apply to a geometrically-similar engine at the same operating conditions. Part 2 of this paper describes an experimental investigation of rotationally-induced (RI) ingress, where there is no mainsteam flow and consequently no circumferential variation of external pressure.


Author(s):  
P W James

The purpose of this paper is, firstly, to show how the concept of excess secondary vorticity arises naturally from attempts to recover three-dimensional flow details lost in passage-averaging the equations governing the flow through gas turbines. An equation for the growth of excess streamwise vorticity is then derived. This equation, which allows for streamwise entropy gradients through a prescribed loss term, could be integrated numerically through a blade-row to provide the excess vorticity at the exit to a blade-row. The second part of the paper concentrates on the approximate methods of Smith (1) and Came and Marsh (2) for estimating this quantity and demonstrates their relationship to each other and to the concept of excess streamwise vorticity. Finally the relevance of the results to the design of blading for gas turbines, from the point of view of secondary flow, is discussed.


Author(s):  
D. Granser ◽  
T. Schulenberg

After compressor discharge air has initially been used to cool the heat shields of the hot gas inlet casing, it can subsequently be employed for film cooling of the first-stage vane shrouds. Since the flow field near these shrouds is three-dimensional, the film cooling effectiveness cannot be predicted correctly by common two-dimensional codes. The secondary flow transports the film from the pressure side to the suction side where it can even climb up the airfoil to cool its trailing section. Such film cooling effectiveness was first investigated experimentally in a linear vane cascade at atmospheric pressure. The temperatures and static pressure levels at the adiabatic shrouds, as well as the temperature measurements within the vane cascade, are reported for different cooling film blowing rates. In addition, the secondary flow was analysed numerically using a partially-parabolic computer code for 3D viscous flows. It involves mutual interaction of the boundary layer with the mainstream. The secondary flow can also be modelled with this algorithm, which requires less numerical effort than solving the fully 3D elliptic flow equations. The numerical results of the experiment and numerical predictions are compared. In addition, the application of these results to a high-temperature gas turbine is presented.


2020 ◽  
Vol 142 (7) ◽  
Author(s):  
M. Awasthi ◽  
J. Rowlands ◽  
D. J. Moreau ◽  
C. J. Doolan

Abstract Measurements of the wall pressure fluctuations near a wing-plate junction were made for wings with three different aspect ratios (AR) of 0.2, 0.5, and 1.0 at several angles of attack. The chord-based Reynolds number for each wing was 274,000. The results show that the wall pressure fluctuations are a function of wing AR for cases where AR≤ 1.0. For each wing, the pressure fluctuations are highest upstream of the wing leading-edge due to three-dimensional flow separation; wings with AR = 1.0 and 0.5 show comparable levels, while those with AR = 0.2 show lower fluctuation levels over a wide frequency range. Downstream of the leading-edge, the pressure fluctuations decay rapidly on both sides of the wing until the maximum thickness location after which little variation is observed. The pressure fluctuations downstream of the leading-edge on the suction-side were observed to be comparable for AR = 0.2 and 0.5, while those for AR = 1.0 were higher in magnitude. On the pressure-side, the pressure fluctuations near the leading-edge are a weak function of AR; however, those further downstream remain independent of AR. The pressure fluctuations aft of the wing on the suction-side are more coherent for lower ARs and show higher convection velocity, possibly due to an interaction between the tip and the junction flows for lower ARs.


1995 ◽  
Author(s):  
Y. Ohkita ◽  
H. Kodama ◽  
O. Nozaki ◽  
K. Kikuchi ◽  
A. Tamura

A series of numerical and experimental studies have been conducted to understand the mechanism of loss generation in a high speed compressor stator with inlet radial shear flow over the span. In this study, numerical simulation is extensively used to investigate the complex three-dimensional flow in the cascades and to interpret the phenomena appeared in the high speed compressor tests. It has been shown that the inlet radial shear flow generated by upstream rotor had a significant influence on the stator secondary flow, and consequently on the total pressure loss. Redesign of the stator aiming at the reduction of loss by controlling secondary flow has been carried out and the resultant performance recovery was successfully demonstrated both numerically and experimentally.


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