scholarly journals Evaluation Method for Closed Cycle Gas Turbines in Cogeneration Applications

Author(s):  
H. C. Daudet ◽  
S. W. Trimble

The utilization of coal-fired closed cycle gas turbine/atmospheric fluidized bed (CCGT/AFB) electrical power generating plants for cogeneration was investigated in a Department of Energy-sponsored study program conducted by The Garrett Corporation. Both industrial process and district heating and cooling applications in the 10- to 50-MWe range were considered. An evaluation procedure was developed in which cogeneration plant capital, operating, maintenance, and financing costs are calculated and compared with the cost of providing equivalent services by traditional methods. Computer optimized conceptual designs of the CCGT/AFB plants were prepared, and performance and capital costs were estimated. A broad spectrum of applications including towns, military bases, universities, and industrial processes was surveyed. This paper presents the general evaluation procedure, typical plant designs, and the evaluation of two applications.

1979 ◽  
Author(s):  
H. C. Daudet ◽  
C. A. Kinney

This paper presents a discussion of the significant results of a study program conducted for the Department of Energy to evaluate the potential for closed cycle gas turbines and the associated combustion heater systems for use in coal fired public utility power plants. Two specific problem areas were addressed: (a) the identification and analysis of system concepts which offer high overall plant efficiency consistent with low cost of electricity (COE) from coal-pile-to-bus-bar, and (b) the identification and conceptual design of combustor/heat exchanger concepts compatible for use as the cycle gas primary heater for those plant systems. The study guidelines were based directly upon the ground rules established for the ECAS studies to facilitate comparison of study results. Included is a discussion of a unique computer model approach to accomplish the system analysis and parametric studies performed to evaluate entire closed cycle gas turbine utility power plants with and without Rankine bottoming cycles. Both atmospheric fluidized bed and radiant/convective combustor /heat exchanger systems were addressed. Each incorporated metallic or ceramic heat exchanger technology. The work culminated in conceptual designs of complete coal fired, closed cycle gas turbine power plants. Critical component technology assessment and cost and performance estimates for the plants are also discussed.


Author(s):  
Colin F. McDonald

This paper has been written exactly 50 years after the first disclosure of a closed-cycle gas turbine concept with a simplistic uranium heater. Clearly, this plant was ahead of its time in terms of technology readiness, and the closed-cycle gas turbine was initially deployed in a cogeneration mode burning dirty fuels (e.g., coal, furnace gases). In the 1950s through the mid 1980s about 20 of these plants operated providing electrical power and district heating for European cities. The basic concept of a nuclear gas turbine plant was demonstrated in the USA on a small scale in 1961 with a mobile closed-cycle nitrogen gas turbine [330 KW(e)] coupled with a nuclear reactor. In the last three decades, closed-cycle gas turbine research and development, particularly in the U.S. has focused on space power systems, but today the utility size gas turbine-modular helium reactor (GT-MHR) is on the verge of being realized. The theme of this paper traces the half century of closed-cycle gas turbine evolution, and discusses the recent enabling technologies (e.g., magnetic bearings, compact recuperator) that now make the GT-MHR close to realization. The author would like to dedicate this paper to the late Professor Curt Keller who in 1935 filed the first closed-cycle gas turbine patent in Switzerland, and who exactly 50 years ago, first described a power plant involving the coupling of a helium gas turbine with a uranium heater.


Author(s):  
Septimus van der Linden ◽  
Mario Romero

An advanced patented process [1] for generating power from waste heat sources can be put to use in Industrial operations where much of the heat is wasted and going up the stack. This waste heat can be efficiently recovered to generate electrical power. Benefits include: use of waste industrial process heat as a fuel source that, in most cases, has represented nothing more than wasted thermal pollution for decades, stable and predictable generation capability on a 24 × 7 basis. This means that as an efficiency improvement resource, unlike wind and solar, the facility continues to generate clean reliable power. One of the many advantages of generating power from waste heat is the advantage for distributed generation; by producing power closer to its ultimate use, it thereby reduces transmission line congestion and losses, in addition, distributed generation eliminates the 4% to 8% power losses due to transmission and distribution associated with central generation. Beneficial applications of heat recovery power generation can be found in numerous industries (e.g. steel, glass, cement, lime, pulp and paper, refining, electric utilities and petrochemicals), Power Generation (CHP, MSW, biomass, biofuel, traditional fuels, Gasifiers, diesel engines) and Natural Gas (pipeline compression stations, processing plants). This presentation will cover the WOW Energy technology Organic Rankine Cascading Closed Loop Cycle — CCLC, as well as provide case studies in power generation using Internal Combustion engines and Gas Turbines on pipelines, where 20% to 40% respectively additional electricity power is recovered. This is achieved without using additional fuel, and therefore improving the fuel use efficiency and resulting lower carbon footprint. The economic analysis and capital recovery payback period based on varying Utility rates will be explained as well as the potential Tax credits, Emission credits and other incentives that are often available. Further developments and Pilot plant results on fossil fired plant flue gas emissions reductions will be reported to illustrate the full potential of the WOW Energy CCLC system focusing on increasing efficiency and reducing emissions.


Author(s):  
J. Parente ◽  
A. Traverso ◽  
A. F. Massardo

Part A of this paper demonstrated that the HAT cycle, when applied to small-size gas turbines, can significantly enhance the efficiency and specific work of simple and recuperated cycles without the drastic changes to plant layout necessary in medium- and large-size plants. In this part B a complete thermoeconomic analysis is performed for microturbines operating in a Humid Air cycle. The capital cost and internal rate of return for both new machines and existing microturbines working in an mHAT-optimised cycle are presented and analysed. Three different scenarios are considered. The first scenario reflects a distributed electrical power generation application where cogeneration is not taken into account. Instead, the other two scenarios deal with CHP civil applications for different heat demands. The thermoeconomic results of the integrated mHAT cycle, based on a preliminary design of the saturator, demonstrate that microturbine performance can be greatly enhanced, while specific capital costs, in some cases, can be reduced up to 14%, without significant increase in layout complexity. Moreover, thanks to its operational flexibility (able to operate in dry and wet cycles), the mHAT is financially attractive for distributed power and heat generation (micro-cogeneration), particularly when heat demand is commutated in short period.


Author(s):  
Daniel B. Fant ◽  
Lawrence P. Golan

The Advanced Gas Turbine Systems Research (AGTSR) program is a university-industry research consortium that was established in September 1992. The AGTSR program is sponsored by the Department of Energy–Morgantown Energy Technology Center. The South Carolina Energy Research and Development Center (SCERDC) heads the effort and is responsible for administering and managing the AGTSR program, which is expected to continue to the year 2000. At present, 67 American Universities are AGTSR Performing Members, representing 35 states. Two RFP’s have already been announced and the third RFP was released in December, 1994. There are presently 23 research subcontracts underway at Performing Member universities. Approximately seven new subcontracts are expected to be awarded in 1995. The research is focused on topics as defined by the AGTSR Industry Review Board composed of five major cost-sharing U.S. gas turbine manufacturers, including EPRI and GRI as advisors. All university projects must be relevant to advancing stationary gas turbines for the next generation of electrical power generation systems. Research areas being addressed include: turbine heat transfer, combustion modeling and instability, thermal barrier coatings, aerodynamic losses, and advanced cycle analyses. This paper will present the objectives and benefits of the AGTSR program, progress achieved to date, and future planned activity in fiscal year 1995.


Author(s):  
C. Keller ◽  
D. Schmidt

Development reports on closed-cycle gas turbines (CCGT) as proposed by Ackeret and Keller (AK system) and promoted mainly by Escher Wyss Ltd., Zurich, Switzerland, and Gutenhoffnungshütte (GHH), Germany, have been presented since 1945 at ASME meetings about every five years (1). This, the sixth paper, reports on the operating experience with some newer fossil-fuel fired plants made by different manufacturers and gives the study results of European designers for nuclear gas turbines which can be built already with today’s technology for the 600 to 1000-Mw range. The special physical properties of air and helium and their influence on plant design are discussed. The combination of a CCGT and a high-temperature reactor offers many possibilities for simplifications of nuclear plants and lowering capital costs.


Author(s):  
Colin F. McDonald

In the emerging deployment of microturbines (25–75Kw), a recuperator is mandatory to achieve thermal efficiencies of 30 percent and higher, this being important if they are to successfully penentrate the market currently dominated by Diesel generator sets. This will be the first application of gas turbines for electrical power generation, where recuperators will be used in significant quantities. The experience gained with these machines will give users’ confidence that recuperated engines will meet performance and reliability goals. The latter point is particularly important, since recuperated gas turbines have not been widely deployed for power generation, and early variants were a disappointment. Recuperator technology transfer to larger engines will see the introduction of advanced heat exchanged industrial gas turbines for power generation in the 3–15 Mw range. After many decades of development, existing recuperators of both primary surface and plate-fin types, have demonstrated acceptable thermal performance and integrity in the cyclic gas turbine environment, but their capital costs are high. A near-term challenge to recuperator design and manufacturing engineers is to establish lower cost metallic heat exchangers that can be manufactured using high volume production methods. A longer term goal will be the development and utilization of a ceramic recuperator, since this is the key component to realize the full performance potential of very small and medium size gas turbines.


2020 ◽  
Vol 11 (1) ◽  
pp. 28
Author(s):  
Emmanuel O. Osigwe ◽  
Arnold Gad-Briggs ◽  
Theoklis Nikolaidis

When selecting a design for an unmanned aerial vehicle, the choice of the propulsion system is vital in terms of mission requirements, sustainability, usability, noise, controllability, reliability and technology readiness level (TRL). This study analyses the various propulsion systems used in unmanned aerial vehicles (UAVs), paying particular focus on the closed-cycle propulsion systems. The study also investigates the feasibility of using helium closed-cycle gas turbines for UAV propulsion, highlighting the merits and demerits of helium closed-cycle gas turbines. Some of the advantages mentioned include high payload, low noise and high altitude mission ability; while the major drawbacks include a heat sink, nuclear hazard radiation and the shield weight. A preliminary assessment of the cycle showed that a pressure ratio of 4, turbine entry temperature (TET) of 800 °C and mass flow of 50 kg/s could be used to achieve a lightweight helium closed-cycle gas turbine design for UAV mission considering component design constraints.


2021 ◽  
Vol 13 (7) ◽  
pp. 4006
Author(s):  
Lisa Branchini ◽  
Maria Chiara Bignozzi ◽  
Benedetta Ferrari ◽  
Barbara Mazzanti ◽  
Saverio Ottaviano ◽  
...  

Ceramic tile production is an industrial process where energy efficiency management is crucial, given the high amount of energy (electrical and thermal) required by the production cycle. This study presents the preliminary results of a research project aimed at defining the benefits of using combined heat and power (CHP) systems in the ceramic sector. Data collected from ten CHP installations allowed us to outline the average characteristics of prime movers, and to quantify the contribution of CHP thermal energy supporting the dryer process. The electric size of the installed CHP units resulted in being between 3.4 MW and 4.9 MW, with an average value of 4 MW. Data revealed that when the goal is to maximize the generation of electricity for self-consumption, internal combustion engines are the preferred choice due to higher conversion efficiency. In contrast, gas turbines allowed us to minimize the consumption of natural gas input to the spray dryer. Indeed, the fraction of the dryer thermal demand (between 600–950 kcal/kgH2O), covered by CHP discharged heat, is strictly dependent on the type of prime mover installed: lower values, in the range of 30–45%, are characteristic of combustion engines, whereas the use of gas turbines can contribute up to 77% of the process’s total consumption.


2011 ◽  
Vol 133 (05) ◽  
pp. 30-33 ◽  
Author(s):  
Lee S. Langston

This article explores the increasing use of natural gas in different turbine industries and in turn creating an efficient electrical system. All indications are that the aviation market will be good for gas turbine production as airlines and the military replace old equipment and expanding economies such as China and India increase their air travel. Gas turbines now account for some 22% of the electricity produced in the United States and 46% of the electricity generated in the United Kingdom. In spite of this market share, electrical power gas turbines have kept a much lower profile than competing technologies, such as coal-fired thermal plants and nuclear power. Gas turbines are also the primary device behind the modern combined power plant, about the most fuel-efficient technology we have. Mitsubishi Heavy Industries is developing a new J series gas turbine for the combined cycle power plant market that could achieve thermal efficiencies of 61%. The researchers believe that if wind turbines and gas turbines team up, they can create a cleaner, more efficient electrical power system.


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