Stall Inception Behavior in a Centrifugal Compressor

1994 ◽  
Author(s):  
J. Chen ◽  
H. Hasemann ◽  
Li Shi ◽  
M. Rautenberg
Keyword(s):  
Centrifugal Compressor ◽  
Reverse Flow ◽  
Low Frequency ◽  
Rotating Stall ◽  
Time Range ◽  
Stall Inception ◽  
Pressure Transducers ◽  
Axial Compressors ◽  
The Third ◽  
Speed Range

In studying the stall inception process, while most results were reported for axial compressors, the present paper investigates the stall inception behavior typified in a centrifugal compressor. The test was conducted with a radially-bladed impeller and in a speed range of 8000–14000 rpm. Extensive pressure transducers were used to study the frequency characteristics of emerging stall waves. As a result, stall precursors were detected, all with clear mode seen from frequency analysis, but very much different by the behavior of their onset, existence and development. The first type, called the stable-amplitude precursor, exists in a time range of about 20–90 impeller revolutions, with unpredictable and different frequencies from the fully developed stall. Such perturbation, once appeared, may grow to the full stall straightly, or may appear for several times intermittently before finally reaching the full stall, thus acting as a pre-precursor in the whole stall inception process. The second type is the progressive-amplitude precursor when the perturbation emerges as long as 270 impeller revolutions prior to and progressively develops into the full amplitude stall with no change of frequency during this process. The third type, which has been detected for the rotating stall with evident reverse flow symptom, is the precursive pressure increase accompanied with the stable- or progressive-amplitude perturbation, before the full stall establishes. The inception process is also examined for surge during the test of the same compressor, in which the existence of rotating stall in front of every surge cycle and the low frequency precursive wave before surge cycles is demonstrated. Finally, the blade passage frequencies for precursor pressure signals are further analysed to address the monitoring strategy during stall inception process.

Stall Inception in a High Speed Centrifugal Compressor During Speed Transients

2017 ◽  
Author(s):  
Fangyuan Lou ◽  
John C. Fabian ◽  
Nicole L. Key
Keyword(s):  
Heat Transfer ◽  
Centrifugal Compressor ◽  
High Speed ◽  
Flow Instability ◽  
Leading Edge ◽  
Fast Response ◽  
Rotating Stall ◽  
Transient Performance ◽  
Stall Inception ◽  
Pressure Transducers

The inception and evolution of rotating stall in a high-speed centrifugal compressor are characterized during speed transients. Experiments were performed in the Single Stage Centrifugal Compressor (SSCC) facility at Purdue University and include speed transients from sub-idle to full speed at different throttle settings while collecting transient performance data. Results show a substantial difference in the compressor transient performance for accelerations versus decelerations. This difference is associated with the heat transfer between the flow and the hardware. The heat transfer from the hardware to the flow during the decelerations locates the compressor operating condition closer to the surge line and results in a significant reduction in surge margin during decelerations. Additionally, data were acquired from fast-response pressure transducers along the impeller shroud, in the vaneless space, and along the diffuser passages. Two different patterns of flow instabilities, including mild surge and short-length-scale rotating stall, are observed during the decelerations. The instability starts with a small pressure perturbation at the impeller leading edge and quickly develops into a single-lobe rotating stall burst. The stall cell propagates in the direction opposite of impeller rotation at approximately one third of the rotor speed. The rotating stall bursts are observed in both the impeller and diffuser, with the largest magnitudes near the diffuser throat. Furthermore, the flow instability develops into a continuous high frequency stall and remains in the fully developed stall condition.

A Distinction Between Different Types of Stall in a Centrifugal Compressor Stage

1986 ◽  
Vol 108 (1) ◽  
pp. 83-92 ◽  
Author(s):  
N. Ka¨mmer ◽  
M. Rautenberg
Keyword(s):  
Energy Transfer ◽  
Centrifugal Compressor ◽  
High Frequency ◽  
Low Frequency ◽  
Rotating Stall ◽  
Compressor Stage ◽  
Vaneless Diffuser ◽  
Pressure Transducers ◽  
Different Types ◽  
Probe Measurements

The flow at the stall line of a centrifugal compressor with vaneless diffuser was investigated at different speeds. A distinction between three kinds of stall phenomena could be made. One type of stall with regurgitation of fluid at the impeller inlet was of a nonperiodic character, whereas two different types of periodic stall appeared at higher speeds. The rotating nature of these two types of stall was verified from a comparison of signals of peripherally spaced pressure transducers. The low-frequency rotating stall exhibited features of diffuser generated stall and a lobe number of three was measured. From a detailed investigation of the high-frequency rotating stall, which included unsteady probe measurements upstream and downstream of the impeller, it can be shown that this type of rotating stall is generated in the impeller by a periodic breakdown of energy transfer from the rotor to the flow. This conclusion is supported by the distribution of shroud static pressures.

Stall Inception in a High-Speed Centrifugal Compressor During Speed Transients

2017 ◽  
Vol 139 (12) ◽  
Author(s):  
Fangyuan Lou ◽  
John C. Fabian ◽  
Nicole L. Key
Keyword(s):  
Heat Transfer ◽  
Centrifugal Compressor ◽  
High Speed ◽  
Flow Instability ◽  
Leading Edge ◽  
Fast Response ◽  
Rotating Stall ◽  
Transient Performance ◽  
Stall Inception ◽  
Pressure Transducers

The inception and evolution of rotating stall in a high-speed centrifugal compressor are characterized during speed transients. Experiments were performed in the single stage centrifugal compressor (SSCC) facility at Purdue University and include speed transients from subidle to full speed at different throttle settings while collecting transient performance data. Results show a substantial difference in the compressor transient performance for accelerations versus decelerations. This difference is associated with the heat transfer between the flow and the hardware. The heat transfer from the hardware to the flow during the decelerations locates the compressor operating condition closer to the surge line and results in a significant reduction in surge margin during decelerations. Additionally, data were acquired from fast-response pressure transducers along the impeller shroud, in the vaneless space, and along the diffuser passages. Two different patterns of flow instabilities, including mild surge and short-length-scale rotating stall, are observed during the decelerations. The instability starts with a small pressure perturbation at the impeller leading edge (LE) and quickly develops into a single-lobe rotating stall burst. The stall cell propagates in the direction opposite of impeller rotation at approximately one-third of the rotor speed. The rotating stall bursts are observed in both the impeller and diffuser, with the largest magnitudes near the diffuser throat. Furthermore, the flow instability develops into a continuous high frequency stall and remains in the fully developed stall condition.

scholarly journals An Experimental Investigation of Rotating Stall Flow in a Centrifugal Compressor

1982 ◽  
Author(s):  
N. Kämmer ◽  
M. Rautenberg
Keyword(s):  
Centrifugal Compressor ◽  
Reverse Flow ◽  
Rotating Stall ◽  
Vaneless Diffuser ◽  
Flow Distortion ◽  
Inlet Velocity ◽  
Pressure Transducers ◽  
Compressor Impeller ◽  
Flow Through ◽  
Compressor Map

The flow through a centrifugal compressor impeller and a vaneless diffuser was investigated using unsteady pressure transducers and stationary probes when the compressor operated in the rotating stall region of the compressor map. The inlet velocity profile of the impeller was measured with traversing probes and was found to be significantly different from the profiles measured in an unthrottled condition. A zone of reverse flow was detected close to the suction duct wall as well as a strong swirl induced by the impeller. Circumferentially and meridionally spaced transducers made it possible to determine the stall frequency and the number of stall cells. The amplitude of the flow distortion as a function of meridional position was calculated from meridionally spaced transducers.

A Theory of Rotating Stall of Multistage Axial Compressors: Part II—Finite Disturbances

1984 ◽  
Vol 106 (2) ◽  
pp. 321-326 ◽  
Author(s):  
F. K. Moore
Keyword(s):  
Negative Curvature ◽  
Reverse Flow ◽  
Propagation Speed ◽  
Finite Amplitude ◽  
Rotating Stall ◽  
Wheel Speed ◽  
Small Disturbance ◽  
Stall Inception ◽  
Axial Compressors ◽  
Harmonic Solution

A small-disturbance theory of rotating stall in axial compressors is extended to finite amplitude, assuming the compressor characteristic is a parabola over the range of the disturbance. An exact solution is found which requires the operating point to be at the minimum or maximum of the parabola. If the characteristic is flat in a deep-stall regime, the previous harmonic solution applies with neither reverse flow or “unstalling.” If the characteristic is concave upward in deep stall, the disturbance has a skewed shape, steeper at the stall-zone trailing edge as experiment shows. Propagation speed is only slightly affected by this nonlinearity. Near stall inception, negative curvature in combination with multiple stall zones can limit the nonlinear oscillation, in the manner of “progressive” stall. If, as seems likely, lag at stall inception is negative (opposite to inertia), propagation speed exceeds 1/2 wheel speed, as experiments suggest.

scholarly journals Simulation and Experimental Investigation of the Stay Vane Channel Flow in a Reversible Pump Turbine at Off-Design Conditions

2017 ◽  
Vol 61 (2) ◽  
pp. 94 ◽  
Author(s):  
Sandro Erne ◽  
Gernot Edinger ◽  
Anton Maly ◽  
Christian Bauer
Keyword(s):  
Transient Flow ◽  
Guide Vane ◽  
Low Frequency ◽  
Rotating Stall ◽  
Design Flow ◽  
Flow State ◽  
Mean Flow ◽  
Load Range ◽  
Pump Turbine ◽  
Stall Inception

This work presents the assessment of the mean flow field and low frequency disturbances in the stay vane channel of a model pump turbine using transient numerical simulations and LDV-based measurements. The focus is laid on transient CFD simulations of characteristic flow states in the stay vane channel when operating at off-design conditions in pump mode. Experimental and numerical investigations obtained a shifting velocity distribution between the shroud and hub of the distributor when continuously increasing the discharge in the part-load range. Simulations captured the occurrence of this changing flow state in the stay vane channel reasonably well. A further increase of the discharge showed a uniformly redistributed mean flow of both hub and shroud side. Monitoring points and integral quantities from measurements and transient simulations were used to interpret the development of transient flow patterns in the stay vane channel at the operating point of strongest asymmetrical flow. During simulation and measurement, a dominant rotating stall inception was observed near the design flow of the pump turbine. At this point where the stall becomes severe, a high level of correlation between the signals of the upper and lower stalled flow in the stay vane channel was calculated. Further simulations for different guide vane positions predicted a strong influence of the guide vane position on the structure of rotating stall.

scholarly journals Comparison and Sensibility Analysis of Warning Parameters for Rotating Stall Detection in an Axial Compressor

2020 ◽  
Vol 5 (3) ◽  
pp. 16 ◽  
Author(s):  
Gabriel Margalida ◽  
Pierric Joseph ◽  
Olivier Roussette ◽  
Antoine Dazin
Keyword(s):  
Research Work ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Stall Inception ◽  
Axial Compressors ◽  
Sensibility Analysis ◽  
Stall Warning ◽  
Two Parameters ◽  
Unsteady Pressure Measurements

The present paper aims at evaluating the surveillance parameters used for early stall warning in axial compressors, and is based on unsteady pressure measurements at the casing of a single stage axial compressor. Two parameters—Correlation and Root Mean Square (RMS)—are first compared and their relative performances discussed. The influence of sensor locations (in both radial and axial directions) is then considered, and the role of the compressor’s geometrical irregularities in the behavior of the indicators is clearly highlighted. The influence of the throttling process is also carefully analyzed. This aspect of the experiment’s process appears to have a non-negligible impact on the stall warning parameters, despite being poorly documented in the literature. This last part of this research work allow us to get a different vision of the alert parameters compared to what is classically done in the literature, as the level of irregularity that is reflected by the magnitude of the parameters appears to be an image of a given flow rate value, and not a clear indicator of the stall inception.

scholarly journals An Investigation of Surge in a High-Speed Centrifugal Compressor Using Digital PIV

2000 ◽  
Vol 123 (2) ◽  
pp. 418-428 ◽  
Author(s):  
Mark P. Wernet ◽  
Michelle M. Bright ◽  
Gary J. Skoch
Keyword(s):  
Flow Field ◽  
Centrifugal Compressor ◽  
High Speed ◽  
Transient Flow ◽  
Dynamic Pressure ◽  
Rotating Stall ◽  
Transient Pressure ◽  
Pressure Transducers ◽  
Stable Operating ◽  
Particle Imaging

Compressor stall is a catastrophic breakdown of the flow in a compressor, which can lead to a loss of engine power, large pressure transients in the inlet/nacelle, and engine flameout. The implementation of active or passive strategies for controlling rotating stall and surge can significantly extend the stable operating range of a compressor without substantially sacrificing performance. It is crucial to identify the dynamic changes occurring in the flow field prior to rotating stall and surge in order to control these events successfully. Generally, pressure transducer measurements are made to capture the transient response of a compressor prior to rotating stall. In this investigation, Digital Particle Imaging Velocimetry (DPIV) is used in conjunction with dynamic pressure transducers to capture transient velocity and pressure measurements simultaneously in the nonstationary flow field during compressor surge. DPIV is an instantaneous, planar measurement technique that is ideally suited for studying transient flow phenomena in high-speed turbomachinery and has been used previously to map the stable operating point flow field in the diffuser of a high-speed centrifugal compressor. Through the acquisition of both DPIV images and transient pressure data, the time evolution of the unsteady flow during surge is revealed.

Delay of Rotating Stall in Compressors Using Plasma Actuators

2016 ◽  
Vol 138 (9) ◽  
Author(s):  
Farzad Ashrafi ◽  
Mathias Michaud ◽  
Huu Duc Vo
Keyword(s):  
Centrifugal Compressor ◽  
Leading Edge ◽  
Plasma Actuator ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Compressor Stage ◽  
Dbd Plasma ◽  
Two Stage ◽  
Stall Inception ◽  
Flow Acceleration

Rotating stall is a well-known aerodynamic instability in compressors that limits the operating envelope of aircraft gas turbine engines. An innovative method for delaying the most common form of rotating stall inception using an annular dielectric barrier discharge (DBD) plasma actuator had been proposed. A DBD plasma actuator is a simple solid-state device that converts electricity directly into flow acceleration through partial air ionization. However, the proposed concept had only been preliminarily evaluated with numerical simulations on an isolated axial rotor using a relatively basic CFD code. This paper provides both an experimental and a numerical assessment of this concept for an axial compressor stage as well as a centrifugal compressor stage, with both stages being part of a low-speed two-stage axial-centrifugal compressor test rig. The two configurations studied are the two-stage configuration with a 100 mN/m annular casing plasma actuator placed just upstream of the axial rotor leading edge (LE) and the single-stage centrifugal compressor with the same actuator placed upstream of the impeller LE. The tested configurations were simulated with a commercial RANS CFD code (ansys cfx) in which was implemented the latest engineering DBD plasma model and dynamic throttle boundary condition, using single-passage multiple blade row computational domains. The computational fluid dynamics (CFD) simulations indicate that in both types of compressors, the actuator delays the stall inception by pushing the incoming/tip clearance flow interface downstream into the blade passage. In each case, the predicted reduction in stalling mass flow matches the experimental value reasonably well.

About the Numerical Simulation of Rotating Stall Mechanisms in Axial Compressors

2006 ◽  
Author(s):  
N. Gourdain ◽  
S. Burguburu ◽  
G. J. Michon ◽  
N. Ouayahya ◽  
F. Leboeuf ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Stall Inception ◽  
Axial Compressors ◽  
Time Frequency ◽  
Flow Phenomena ◽  
Temporal Modes ◽  
Inception Point

This paper deals with the first instability which occurs in compressors, close to the maximum of pressure rise, called rotating stall. A numerical simulation of these flow phenomena is performed and a comparison with experimental data is made. The configuration used for the simulation is an axial single-stage and low speed compressor (compressor CME2, LEMFI). The whole stage is modeled with a full 3D approach and tip clearance is taken into account. The numerical simulation shows that at least two different mechanisms are involved in the stall inception. The first one leads to a rotating stall with 10 cells and the second one leads to a configuration with only 3 cells. Unsteady signals from the computation are analyzed thanks to a time-frequency spectral analysis. An original model is proposed, in order to predict the spatial and the temporal modes which are the results of the interaction between stall cells and the compressor stage. A comparison with measurements shows that the computed stall inception point corresponds to the experimental limit of stability. The performance of the compressor during rotating stall is also well predicted by the simulation.

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