scholarly journals Stall Inception and the Prospects for Active Control in Four High Speed Compressors

Author(s):  
I. J. Day ◽  
T. Breuer ◽  
J. Escuret ◽  
M. Cherrett ◽  
A. Wilson

As part of a European collaborative project, four high speed compressors were tested to investigate the generic features of stall inception in aero-engine type compressors. Tests were run over the full speed range to identify the design and operating parameters which influence the stalling process. A study of data analysis techniques was also conducted in the hope of establishing early warning of stall. The work presented here is intended to relate the physical happenings in the compressor to the signals that would be received by an active stall control system. The measurements show a surprising range of stall related disturbances and suggest that spike-type stall inception is a feature of low speed operation while modal activity is clearest in the mid speed range. High frequency disturbances were detected at both ends of the speed range and non-rotating stall, a new phenomenon, was detected in three out of the four compressors. The variety of the stalling patterns, and the ineffectiveness of the stall warning procedures, suggests that the ultimate goal of a flightworthy active control system remains some way off.

1999 ◽  
Vol 121 (1) ◽  
pp. 18-27 ◽  
Author(s):  
I. J. Day ◽  
T. Breuer ◽  
J. Escuret ◽  
M. Cherrett ◽  
A. Wilson

As part of a European collaborative project, four high-speed compressors were tested to investigate the generic features of stall inception in aero-engine type compressors. Tests were run over the full speed range to identify the design and operating parameters that influence the stalling process. A study of data analysis techniques was also conducted in the hope of establishing early warning of stall. The work presented here is intended to relate the physical happenings in the compressor to the signals that would be received by an active stall control system. The measurements show a surprising range of stall-related disturbances and suggest that spike-type stall inception is a feature of low-speed operation while modal activity is clearest in the midspeed range. High-frequency disturbances were detected at both ends of the speed range and nonrotating stall, a new phenomenon, was detected in three out of the four compressors. The variety of the stalling patterns, and the ineffectiveness of the stall warning procedures, suggests that the ultimate goal of a flightworthy active control system remains some way off.


Author(s):  
Byeung Jun Lim ◽  
Tae Choon Park ◽  
Young Seok Kang

In this study, characteristics of stall inception in a single-stage transonic axial compressor with circumferential grooves casing treatment were investigated experimentally. Additionally, the characteristic of increasing irregularity in the pressure inside circumferential grooves as the compressor approaches the stall limit was applied to the stall warning method. Spike-type rotating stall was observed in the single-stage transonic axial compressor with smooth casing. When circumferential grooves were applied, the stall inception was suppressed and the operating point of the compressor moved to lower flow rate than the stall limit. A spike-like disturbance was developed into a rotating stall cell and then the Helmholtz perturbation was overlapped on it at N = 80%. At N = 70 %, the Helmholtz perturbation was observed first and the amplitude of the wave gradually increased as mass flow rate decreased. At N = 60%, spike type stall inceptions were observed intermittently and then developed into continuous rotating stall at lower mass flow rate. Pressure measured at the bottom of circumferential grooves showed that the level of irregularity of pressure increased as flow rate decreased. Based on the characteristic of increasing irregularity of the pressure signals inside the circumferential grooves as stall approaches, an autocorrelation technique was applied to the stall warning. This technique could be used to provide warning against stall and estimate real-time stall margins in compressors with casing treatments.


Author(s):  
Fangyuan Lou ◽  
John C. Fabian ◽  
Nicole L. Key

The inception and evolution of rotating stall in a high-speed centrifugal compressor are characterized during speed transients. Experiments were performed in the Single Stage Centrifugal Compressor (SSCC) facility at Purdue University and include speed transients from sub-idle to full speed at different throttle settings while collecting transient performance data. Results show a substantial difference in the compressor transient performance for accelerations versus decelerations. This difference is associated with the heat transfer between the flow and the hardware. The heat transfer from the hardware to the flow during the decelerations locates the compressor operating condition closer to the surge line and results in a significant reduction in surge margin during decelerations. Additionally, data were acquired from fast-response pressure transducers along the impeller shroud, in the vaneless space, and along the diffuser passages. Two different patterns of flow instabilities, including mild surge and short-length-scale rotating stall, are observed during the decelerations. The instability starts with a small pressure perturbation at the impeller leading edge and quickly develops into a single-lobe rotating stall burst. The stall cell propagates in the direction opposite of impeller rotation at approximately one third of the rotor speed. The rotating stall bursts are observed in both the impeller and diffuser, with the largest magnitudes near the diffuser throat. Furthermore, the flow instability develops into a continuous high frequency stall and remains in the fully developed stall condition.


2000 ◽  
Vol 123 (3) ◽  
pp. 464-472 ◽  
Author(s):  
Z. S. Spakovszky ◽  
J. D. Paduano ◽  
R. Larsonneur ◽  
A. Traxler ◽  
M. M. Bright

Magnetic bearings are widely used as active suspension devices in rotating machinery, mainly for active vibration control purposes. The concept of active tip-clearance control suggests a new application of magnetic bearings as servo-actuators to stabilize rotating stall in axial compressors. This paper presents a first-of-a-kind feasibility study of an active stall control experiment with a magnetic bearing servo-actuator in the NASA Glenn high-speed single-stage compressor test facility. Together with CFD and experimental data a two-dimensional, incompressible compressor stability model was used in a stochastic estimation and control analysis to determine the required magnetic bearing performance for compressor stall control. The resulting requirements introduced new challenges to the magnetic bearing actuator design. A magnetic bearing servo-actuator was designed that fulfilled the performance specifications. Control laws were then developed to stabilize the compressor shaft. In a second control loop, a constant gain controller was implemented to stabilize rotating stall. A detailed closed loop simulation at 100 percent corrected design speed resulted in a 2.3 percent reduction of stalling mass flow, which is comparable to results obtained in the same compressor by Weigl et al. (1998. ASME J. Turbomach. 120, 625–636) using unsteady air injection. The design and simulation results presented here establish the viability of magnetic bearings for stall control in aero-engine high-speed compressors. Furthermore, the paper outlines a general design procedure to develop magnetic bearing servo-actuators for high-speed turbomachinery.


2021 ◽  
Author(s):  
E. J. Gunn ◽  
T. Brandvik ◽  
M. J. Wilson ◽  
R. Maxwell

Abstract This paper considers the impact of a damaged leading edge on the stall margin and stall inception mechanisms of a transonic, low pressure ratio fan. The damage takes the form of a squared-off leading edge over the upper half of the blade. Full-annulus, unsteady CFD simulations are used to explain the stall inception mechanisms for the fan at low- and high-speed operating points. A combination of steady and unsteady simulations show that the fan is predicted to be sensitive to leading edge damage at low speed, but insensitive at high speed. This blind prediction aligns well with rig test data. The difference in response is shown to be caused by the change between subsonic and supersonic flow regimes at the leading edge. Where the inlet relative flow is subsonic, rotating stall is initiated by growth and propagation of a subsonic leading edge flow separation. This separation is shown to be triggered at higher mass flow rates when the leading edge is damaged, reducing the stable flow range. Where the inlet relative flow is supersonic, the flow undergoes a supersonic expansion around the leading edge, creating a supersonic flow patch terminated by a shock on the suction surface. Rotating stall is triggered by growth of this separation, which is insensitive to leading edge shape. This creates a marked difference in sensitivity to damage at low- and high-speed operating points.


Author(s):  
Gabriel Margalida ◽  
Pierric Joseph ◽  
Olivier Roussette ◽  
Antoine Dazin

The present paper aims at evaluating the surveillance parameters used for early stall warning in axial compressors, and is based on unsteady pressure measurements at the casing of a single stage axial compressor. Two parameters—Correlation and Root Mean Square (RMS)—are first compared and their relative performances discussed. The influence of sensor locations (in both radial and axial directions) is then considered, and the role of the compressor’s geometrical irregularities in the behavior of the indicators is clearly highlighted. The influence of the throttling process is also carefully analyzed. This aspect of the experiment’s process appears to have a non-negligible impact on the stall warning parameters, despite being poorly documented in the literature. This last part of this research work allow us to get a different vision of the alert parameters compared to what is classically done in the literature, as the level of irregularity that is reflected by the magnitude of the parameters appears to be an image of a given flow rate value, and not a clear indicator of the stall inception.


2020 ◽  
Vol 10 (24) ◽  
pp. 9006
Author(s):  
Yingming Tian ◽  
Yi Chai ◽  
Li Feng

Permanent magnet synchronous motors (PMSM), which are with the advantages of high torque-to-weight ratio and high efficiency, are widely applied in modern industrial systems. However, existing approaches may fail to accurately track the speed trajectory because of the load disturbances. This paper proposes an equivalent and combined control strategy to mitigate the slow time-varying load disturbances and decrease the overshoot for PMSM in full speed range. First, a state observer is proposed to reconstruct the current variables and speed state in the d-q axis. Hence, one can get the speed and position information without the sensors. Then, the disturbance and the load are estimated by the estimating law. Thus, it can reduce the effect of load and disturbances. Further, the PD control is introduced to weaken the overshoot. As a result, the speed trajectory can be more effectively hold both in high speed and low speed. Finally, numerical examples are presented to demonstrate the validity and effectiveness of the proposed estimation scheme and its robustness under different conditions.


1980 ◽  
Vol 102 (4) ◽  
pp. 903-911 ◽  
Author(s):  
G. R. Ludwig ◽  
J. P. Nenni

An improved version of a rotating stall control system has been tested successfully on a J-85-B turbojet engine. Past tests had pointed out the desirability of increasing the response speed of the control. In this study, the installation of the stall control on the J-85 was modified so as to decrease the response time of the control by a factor of ten over that attained in the past tests. The modified control was tested to see if the decreased response time improved the ability to clear rotating stall once it has started, and also to see if rotating stall could be anticipated and prevented by proper selection of the variables in the stall control detection system. The performance of the stall control was tested by closing the bleed doors on the engine until rotating stall occurred or until the control anticipated stall and held the bleed doors open. The tests showed that the control is capable of anticipating stall before it occurs and keeping the engine completely clear of stall at speeds up to 80 percent of design speed. No tests were performed above 80 percent of design speed because opening the bleed doors at such speeds might aggravate the stall rather than clear it.


Sign in / Sign up

Export Citation Format

Share Document