scholarly journals Gas Turbine Compressor Washing State of the Art — Field Experiences

Author(s):  
Jean-Pierre Stalder

Technology development in gas turbine compressor washing over the last 10 years and today’s state of the art technology is presented in this paper. Based on various long term field tests and observations, correlation between rate of power degradation and atmospheric conditions can be established. Questions about compressor on line washing with water alone against the use of detergents, as well as washing frequencies are also addressed in this paper. Performance degradation behavior between gas turbines of different sizes and models can be explained with an index of sensitivity to fouling. The implementation of an optimised regime, of on line and off line washing in the preventive turbine maintenance program is important, it will improve the plant profitability by reducing the costs of energy production and contribute to a cleaner environment.

2000 ◽  
Vol 123 (2) ◽  
pp. 363-370 ◽  
Author(s):  
J.-P. Stalder

Technology development in gas turbine compressor washing over the last 10 years and today’s state of the art technology is presented in this paper. Based on various long term field tests and observations, correlation between rate of power degradation and atmospheric conditions can be established. Questions about compressor on line washing with water alone against the use of detergents, as well as washing frequencies are also addressed in this paper. Performance degradation behavior between gas turbines of different sizes and models can be explained with an index of sensitivity to fouling. The implementation of an optimized regime of on line and off line washing in the preventive turbine maintenance program is important. It will improve the plant profitability by reducing the costs of energy production and contribute to a cleaner environment.


Author(s):  
George F. Gramatikas ◽  
Daniel L. Davis

This paper describes a program that groups gas turbines from one or more sites for the purpose of efficient monitoring and performance evaluation. Cost-improved gas turbine and power plant operation is achieved by a new, unified-yet-flexible service approach which combines state-of-the-art microprocessor-based monitoring with routine and emergency evaluation by a core of highly skilled personnel many miles from the operating site. This unique approach delivers expertise which supplements the gas turbine owner’s in-house resources. It is based on a modular concept of condition health monitoring and performance evaluation, including scheduled as well as on-line services. Portable condition health monitoring equipment provides the capability for scheduled plant performance evaluation by service engineers without investment in additional equipment. On-line monitoring includes a PC-based software system and a computer link to the service engineer’s headquarters. Both scheduled and on-line monitoring services include trend evaluation, projected maintenance requirements, maintenance planning assistance and suggestions for performance enhancement.


Author(s):  
Rolf F. Orsagh ◽  
Gregory J. Kacprzynski ◽  
Michael J. Roemer ◽  
John W. Scharschan ◽  
Daniel E. Caguiat ◽  
...  

As part of the Naval gas turbine CBM effort, diagnostic and prognostic algorithms that utilize state-of-the-art probabilistic modeling and analysis technologies are being developed and implemented onboard Navy ships. The algorithms under development and testing will enhance gas turbine preventative maintenance in such areas as compressor on-line/crank wash and fuel nozzle replacement. In one application, the prognostic module assesses and predicts compressor performance degradation due to salt ingestion. From this information, the optimum time for on-line water washing or crank washing can be determined from a cost/benefit standpoint. A second application diagnoses the severity of fuel nozzle fouling in real-time during startup. This paper discusses the diagnostic and prognostic modeling approaches to these maintenance issues and their implementation for an Allison 501-K34 gas turbine engine onboard a DDG 51 class guided missile destroyer.


Author(s):  
Dominik Ebi ◽  
Peter Jansohn

Abstract Operating stationary gas turbines on hydrogen-rich fuels offers a pathway to significantly reduce greenhouse gas emissions in the power generation sector. A key challenge in the design of lean-premixed burners, which are flexible in terms of the amount of hydrogen in the fuel across a wide range and still adhere to the required emissions levels, is to prevent flame flashback. However, systematic investigations on flashback at gas turbine relevant conditions to support combustor development are sparse. The current work addresses the need for an improved understanding with an experimental study on boundary layer flashback in a generic swirl burner up to 7.5 bar and 300° C preheat temperature. Methane-hydrogen-air flames with 50 to 85% hydrogen by volume were investigated. High-speed imaging was applied to reveal the flame propagation pathway during flashback events. Flashback limits are reported in terms of the equivalence ratio for a given pressure, preheat temperature, bulk flow velocity and hydrogen content. The wall temperature of the center body along which the flame propagated during flashback events has been controlled by an oil heating/cooling system. This way, the effect any of the control parameters, e.g. pressure, had on the flashback limit was de-coupled from the otherwise inherently associated change in heat load on the wall and thus change in wall temperature. The results show that the preheat temperature has a weaker effect on the flashback propensity than expected. Increasing the pressure from atmospheric conditions to 2.5 bar strongly increases the flashback risk, but hardly affects the flashback limit beyond 2.5 bar.


Author(s):  
Philip H. Snyder ◽  
M. Razi Nalim

Renewed interest in pressure gain combustion applied as a replacement of conventional combustors within gas turbine engines creates the potential for greatly increased capability engines in the marine power market segment. A limited analysis has been conducted to estimate the degree of improvements possible in engine thermal efficiency and specific work for a type of wave rotor device utilizing these principles. The analysis considers a realistic level of component losses. The features of this innovative technology are compared with those of more common incremental improvement types of technology for the purpose of assessing potentials for initial market entry within the marine gas turbine market. Both recuperation and non-recuperation cycles are analyzed. Specific fuel consumption improvements in excess of 35% over those of a Brayton cycle are indicated. The technology exhibits the greatest percentage potential in improving efficiency for engines utilizing relatively low or moderate mechanical compression pressure ratios. Specific work increases are indicated to be of an equally dramatic magnitude. The advantages of the pressure gain combustion approach are reviewed as well as its technology development status.


Author(s):  
Tingting Wei ◽  
Dengji Zhou ◽  
Jinwei Chen ◽  
Yaoxin Cui ◽  
Huisheng Zhang

Since the late 1930s, gas turbine has begun to develop rapidly. To improve the economic and safety of gas turbine, new types were generated frequently by Original Equipment Manufacture (OEM). In this paper, a hybrid GRA-SVM prediction model is established to predict the main design parameters of new type gas turbines, based on the combination of Grey Relational Analysis (GRA) and Support Vector Machine (SVM). The parameters are classified into two types, system performance parameters reflecting market demands and technology development, and component performance parameters reflecting technology development and coupling connections. The regularity based on GRA determines the prediction order, then new type gas turbine parameters can be predicted with known system parameters. The model is verified by the application to SGT600. In this way, the evolution rule can be obtained with the development of gas turbine technology, and the improvement potential of several components can be predicted which will provide supports for overall performance design.


Author(s):  
Jean-Pierre Stalder ◽  
Peter van Oosten

This paper reports about the results of a field test conducted over a period of 8000 operating hours on the effect of combined on line and off line compressor washing on a 66 MW gas turbine operating in a combined cycle plant at UNA’s Lage Weide 5 power plant in Utrecht. Observations have shown a sustained high output level close to the nominal guaranteed rating, despite difficult atmospheric conditions. Investigations on the correlations between fouling gradients in the compressor and atmospheric conditions are also presented. The evaluation of the results demonstrate the importance of implementing an optimised regime of on line and off line washing in the preventive turbine maintenance program. It will improve the plant profitability by reducing the costs of energy production.


2021 ◽  
Author(s):  
Austin Matthews ◽  
Anna Cobb ◽  
Subodh Adhikari ◽  
David Wu ◽  
Tim Lieuwen ◽  
...  

Abstract Understanding thermoacoustic instabilities is essential for the reliable operation of gas turbine engines. To complicate this understanding, the extreme sensitivity of gas turbine combustors can lead to instability characteristics that differ across a fleet. The capability to monitor flame transfer functions in fielded engines would provide valuable data to improve this understanding and aid in gas turbine operability from R&D to field tuning. This paper presents a new experimental facility used to analyze performance of full-scale gas turbine fuel injector hardware at elevated pressure and temperature. It features a liquid cooled, fiber-coupled probe that provides direct optical access to the heat release zone for high-speed chemiluminescence measurements. The probe was designed with fielded applications in mind. In addition, the combustion chamber includes an acoustic sensor array and a large objective window for verification of the probe using high-speed chemiluminescence imaging. This work experimentally demonstrates the new setup under scaled engine conditions, with a focus on operational zones that yield interesting acoustic tones. Results include a demonstration of the probe, preliminary analysis of acoustic and high speed chemiluminescence data, and high speed chemiluminescence imaging. The novelty of this paper is the deployment of a new test platform that incorporates full-scale engine hardware and provides the ability to directly compare acoustic and heat release response in a high-temperature, high-pressure environment to determine the flame transfer functions. This work is a stepping-stone towards the development of an on-line flame transfer function measurement technique for production engines in the field.


Author(s):  
R. K. Bhargava ◽  
C. B. Meher-Homji ◽  
M. A. Chaker ◽  
M. Bianchi ◽  
F. Melino ◽  
...  

The strong influence of ambient temperature on the output and heat rate on a gas turbine has popularized the application of inlet fogging and overspray for power augmentation. One of the main advantages of overspray fogging is that it enhances power output as a result of decrease in compression work associated with the continuous evaporation of water within the compressor due to fog intercooling. A comprehensive review on the current understanding of the analytical and experimental aspects of overspray fogging technology as applied to gas turbines is presented in this paper.


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