Object-Oriented Modeling of Industrial Manipulators With Application to Energy Optimal Trajectory Scaling

Author(s):  
Marcello Pellicciari ◽  
Giovanni Berselli ◽  
Francesco Leali ◽  
Alberto Vergnano ◽  
Bengt Lennartson

The development of safe, energy efficient mechatronic systems is currently changing standard paradigms in the design and control of industrial manipulators. In particular, most optimization strategies require the improvement or the substitution of different system components. On the other hand, from an industry point of view, it would be desirable to develop energy saving methods applicable also to established manufacturing systems being liable of small possibilities for adjustments. Within this scenario, an engineering method is reported for optimizing the energy consumption of serial manipulators for a given operation. An object-oriented modeling technique, based on bond graph, is used to derive the robot electromechanical dynamics. The system power flow is then highlighted and parameterized as a function of the total execution times. Finally, a case study is reported showing the possibility to reduce the operation energy consumption when allowed by scheduling or manufacturing constraints.

1999 ◽  
Vol 39 (3) ◽  
pp. 177-189 ◽  
Author(s):  
G.L. Kovács ◽  
S. Kopácsi ◽  
J. Nacsa ◽  
G. Haidegger ◽  
P. Groumpos

2020 ◽  
Vol 12 (8) ◽  
pp. 3111 ◽  
Author(s):  
Raffaele Carli ◽  
Mariagrazia Dotoli ◽  
Salvatore Digiesi ◽  
Francesco Facchini ◽  
Giorgio Mossa

In recent years, the continuous increase of greenhouse gas emissions has led many companies to investigate the activities that have the greatest impact on the environment. Recent studies estimate that around 10% of worldwide CO2 emissions derive from logistical supply chains. The considerable amount of energy required for heating, cooling, and lighting as well as material handling equipment (MHE) in warehouses represents about 20% of the overall logistical costs. The reduction of warehouses’ energy consumption would thus lead to a significant benefit from an environmental point of view. In this context, sustainable strategies allowing the minimization of the cost of energy consumption due to MHE represent a new challenge in warehouse management. Consistent with this purpose, a two-step optimization model based on integer programming is developed in this paper to automatically identify an optimal schedule of the material handling activities of electric mobile MHEs (MMHEs) (i.e., forklifts) in labor-intensive warehouses from profit and sustainability perspectives. The resulting scheduling aims at minimizing the total cost, which is the sum of the penalty cost related to the makespan of the material handling activities and the total electricity cost of charging batteries. The approach ensures that jobs are executed in accordance with priority queuing and that the completion time of battery recharging is minimized. Realistic numerical experiments are conducted to evaluate the effects of integrating the scheduling of electric loads into the scheduling of material handling operations. The obtained results show the effectiveness of the model in identifying the optimal battery-charging schedule for a fleet of electric MMHEs from economic and environmental perspectives simultaneously.


Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3620
Author(s):  
Andre Dionisio Rocha ◽  
Nelson Freitas ◽  
Duarte Alemão ◽  
Magno Guedes ◽  
Renato Martins ◽  
...  

Industrial environments are heterogeneous systems that create challenges of interoperability limiting the development of systems capable of working collaboratively from the point of view of machines and software. Additionally, environmental issues related to manufacturing systems have emerged during the last decades, related to sustainability problems faced in the world. Thus, the proposed work aims to present an interoperable solution based on events to reduce the complexity of integration, while creating energetic profiles for the machines to allow the optimization of their energy consumption. A publish/subscribe-based architecture is proposed, where the instantiation is based on Apache Kafka. The proposed solution was implemented in two robotic cells in the automotive industry, constituted by different hardware, which allowed testing the integration of different components. The energy consumption data was then sent to a Postgres database where a graphical interface allowed the operator to monitor the performance of each cell regarding energy consumption. The results are promising due to the system’s ability to integrate tools from different vendors and different technologies. Furthermore, it allows the possibility to use these developments to deliver more sustainable systems using more advanced solutions, such as production scheduling, to reduce energy consumption.


2013 ◽  
Vol 282 ◽  
pp. 230-234 ◽  
Author(s):  
Lucia Koukolová ◽  
Rudolf Jánoš ◽  
Ľuboslava Šidlovská

The paper clarifies the reasons leading to the creation of a new class of manufacturing system from a global perspective, focusing on the market environment. It describes the needs for reconfigurable manufacturing systems, which allows coping with market requirements and changes quickly and costing effectively. The article provides the approach to the design of the reconfigurable manufacturing systems from system, machine and control level point of view.


Author(s):  
Davide Zanichelli ◽  
Cristian Secchi ◽  
Riccardo Rubini ◽  
Cesare Fantuzzi ◽  
Marcello Bonfe` ◽  
...  

The advantages of object-oriented modeling, as modularity and reusability of components, are very important also for modeling manufacturing systems and not only for software development. In [1] a unified object-oriented approach for modeling both the logical and the physical part of a manufacturing machine has been proposed. In this paper we report an industrial application of this modeling strategy and the case study consists of the package forming unit of a filling machine for liquid food packaging, developed by Tetra Pak Carton Ambient S.p.a.


2020 ◽  
Vol 39 (4) ◽  
pp. 5449-5458
Author(s):  
A. Arokiaraj Jovith ◽  
S.V. Kasmir Raja ◽  
A. Razia Sulthana

Interference in Wireless Sensor Network (WSN) predominantly affects the performance of the WSN. Energy consumption in WSN is one of the greatest concerns in the current generation. This work presents an approach for interference measurement and interference mitigation in point to point network. The nodes are distributed in the network and interference is measured by grouping the nodes in the region of a specific diameter. Hence this approach is scalable and isextended to large scale WSN. Interference is measured in two stages. In the first stage, interference is overcome by allocating time slots to the node stations in Time Division Multiple Access (TDMA) fashion. The node area is split into larger regions and smaller regions. The time slots are allocated to smaller regions in TDMA fashion. A TDMA based time slot allocation algorithm is proposed in this paper to enable reuse of timeslots with minimal interference between smaller regions. In the second stage, the network density and control parameter is introduced to reduce interference in a minor level within smaller node regions. The algorithm issimulated and the system is tested with varying control parameter. The node-level interference and the energy dissipation at nodes are captured by varying the node density of the network. The results indicate that the proposed approach measures the interference and mitigates with minimal energy consumption at nodes and with less overhead transmission.


Sensi Journal ◽  
2020 ◽  
Vol 6 (2) ◽  
pp. 236-246
Author(s):  
Ilamsyah Ilamsyah ◽  
Yulianto Yulianto ◽  
Tri Vita Febriani

The right and appropriate system of receiving and transferring goods is needed by the company. In the process of receiving and transferring goods from the central warehouse to the branch warehouse at PDAM Tirta Kerta Raharja, Tangerang Regency, which is currently done manually is still ineffective and inaccurate because the Head of Subdivision uses receipt documents, namely PPBP and mutation of goods, namely MPPW in the form of paper as a submission media. The Head of Subdivision enters the data of receipt and mutation of goods manually and requires a relatively long time because at the time of demand for the transfer of goods the Head of Subdivision must check the inventory of goods in the central warehouse first. Therefore, it is necessary to hold a design of information systems for the receipt and transfer of goods from the central warehouse to a web-based branch warehouse that is already database so that it is more effective, efficient and accurate. With the web-based system of receiving and transferring goods that are already datatabed, it can facilitate the Head of Subdivision in inputing data on the receipt and transfer of goods and control of stock inventory so that the Sub Head of Subdivision can do it periodically to make it more effective, efficient and accurate. The method of data collection is done by observing, interviewing and studying literature from various previous studies, while the system analysis method uses the Waterfall method which aims to solve a problem and uses design methods with visual modeling that is object oriented with UML while programming using PHP and MySQL as a database.


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