scholarly journals Coupled Optical-Thermal-Fluid Modeling of a Directly Heated Tubular Solar Receiver for Supercritical CO2 Brayton Cycle

Author(s):  
Jesus D. Ortega ◽  
Sagar D. Khivsara ◽  
Joshua M. Christian ◽  
Julius E. Yellowhair ◽  
Clifford K. Ho

Recent studies have evaluated closed-loop supercritical carbon dioxide (s-CO2) Brayton cycles to be a higher energy-density system in comparison to conventional superheated steam Rankine systems. At turbine inlet conditions of 923K and 25 MPa, high thermal efficiency (∼50%) can be achieved. Achieving these high efficiencies will make concentrating solar power (CSP) technologies a competitive alternative to current power generation methods. To incorporate a s-CO2 Brayton power cycle in a solar power tower system, the development of a solar receiver capable of providing an outlet temperature of 923 K (at 25 MPa) is necessary. The s-CO2 will need to increase in temperature by ∼200 K as it passes through the solar receiver to satisfy the temperature requirements of a s-CO2 Brayton cycle with recuperation and recompression. In this study, an optical-thermal-fluid model was developed to design and evaluate a tubular receiver that will receive a heat input ∼2 MWth from a heliostat field. The ray-tracing tool SolTrace was used to obtain the heat-flux distribution on the surfaces of the receiver. Computational fluid dynamics (CFD) modeling using the Discrete Ordinates (DO) radiation model was used to predict the temperature distribution and the resulting receiver efficiency. The effect of flow parameters, receiver geometry and radiation absorption by s-CO2 were studied. The receiver surface temperatures were found to be within the safe operational limit while exhibiting a receiver efficiency of ∼85%.

Author(s):  
Jesus D. Ortega ◽  
Julius E. Yellowhair ◽  
Clifford K. Ho ◽  
Joshua M. Christian ◽  
Charles E. Andraka

Direct solar power receivers consist of tubular arrays, or panels, which are typically tubes arranged side by side and connected to an inlet and outlet manifold. The tubes absorb the heat incident on the surface and transfer it to the fluid contained inside them. To increase the solar absorptance, high temperature black paint or a solar selective coating is applied to the surface of the tubes. However, current solar selective coatings degrade over the lifetime of the receiver and must be reapplied, which reduces the receiver thermal efficiency and increases the maintenance costs. This work presents an evaluation of several novel receiver shapes which have been denominated as fractal like geometries (FLGs). The FLGs are geometries that create a light-trapping effect, thus, increasing the effective solar absorptance and potentially increasing the thermal efficiency of the receiver. Five FLG prototypes were fabricated out of Inconel 718 and tested in Sandia’s solar furnace at two irradiance levels of ∼15 and 30 W/cm2 and two fluid flow rates. Photographic methods were used to capture the irradiance distribution on the receiver surfaces and compared to results from ray-tracing models. This methods provided the irradiance distribution and the thermal input on the FLGs. Air at nearly atmospheric pressure was used as heat transfer fluid. The air inlet and outlet temperatures were recorded, using a data acquisition system, until steady state was achieved. Computational fluid dynamics (CFD) models, using the Discrete Ordinates (DO) radiation and the k-ω Shear Stress Transport (SST) equations, were developed and calibrated, using the test data, to predict the performance of the five FLGs at different air flow rates and irradiance levels. The results showed that relative to a flat plate (base case), the new FLGs exhibited an increase in the effective solar absorptance from 0.86 to 0.92 for an intrinsic material absorptance of 0.86. Peak surface temperatures of ∼1000°C and maximum air temperature increases of ∼200°C were observed. Compared to the base case, the new FLGs showed a clear air outlet temperature increase. Thermal efficiency increases of ∼15%, with respect to the base case, were observed. Several tests, in different days, were performed to assess the repeatability of the results. The results obtained, so far, are very encouraging and display a very strong potential for incorporation in future solar power receivers.


Author(s):  
Raffaele Capuano ◽  
Thomas Fend ◽  
Bernhard Hoffschmidt ◽  
Robert Pitz-Paal

Due to the continuous global increase in energy demand, Concentrated Solar Power (CSP) represents an excellent alternative, or add-on to existing systems for the production of energy on a large scale. In some of these systems, the Solar Power Tower plants (SPT), the conversion of solar radiation into heat occurs in certain components defined as solar receivers, placed in correspondence of the focus of the reflected sunlight. In a particular type of solar receivers, defined as volumetric, the use of porous materials is foreseen. These receivers are characterized by a porous structure called absorber. The latter, hit by the reflected solar radiation, transfers the heat to the evolving fluid, generally air subject to natural convection. The proper design of these elements is essential in order to achieve high efficiencies, making such structures extremely beneficial for the overall performances of the energy production process. In the following study, a parametric analysis and an optimized characterization of the structure have been performed with the use of self-developed numerical models. The knowledge and results gained through this study have been used to define an optimization path in order to improve the absorber microstructure, starting from the current in-house state-of-the-art technology until obtaining a new advanced geometry.


2021 ◽  
Vol 242 ◽  
pp. 01002
Author(s):  
Tianye Liu ◽  
Jingze Yang ◽  
Zhen Yang ◽  
Yuanyuan Duan

The supercritical CO2 Brayton cycle integrated with a solar power tower system has the advantages of high efficiency, compact cycle structure, strong scalability, and great power generation potential, which can positively deal with the energy crisis and global warming. The selection and optimization of design points are very important for actual operating situations. In this paper, the thermodynamic and economic models of the 10 MWe supercritical CO2 Brayton cycle for application in solar power tower system are established. Multi-objective optimizations of the simple recuperative cycle, reheating cycle, and recompression cycle at different compressor inlet temperature are completed. The thermal efficiency and the levelized energy cost are selected as the fitness functions. The ranges of the optimal compressor inlet pressure and reheating pressure on the Pareto frontier are analyzed. Finally, multiobjective optimizations and analysis of the supercritical CO2 Brayton cycle at different ambient temperature are carried out. This paper investigates the influence of the compressor inlet temperature and ambient temperature on the thermal efficiency and economic performance of the supercritical CO2 Brayton cycle.


2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Ali Sulaiman Alsagri ◽  
Andrew Chiasson ◽  
Mohamed Gadalla

The aim of this study was to conduct thermodynamic and economic analyses of a concentrated solar power (CSP) plant to drive a supercritical CO2 recompression Brayton cycle. The objectives were to assess the system viability in a location of moderate-to-high-temperature solar availability to sCO2 power block during the day and to investigate the role of thermal energy storage with 4, 8, 12, and 16 h of storage to increase the solar share and the yearly energy generating capacity. A case study of system optimization and evaluation is presented in a city in Saudi Arabia (Riyadh). To achieve the highest energy production per unit cost, the heliostat geometry field design integrated with a sCO2 Brayton cycle with a molten-salt thermal energy storage (TES) dispatch system and the corresponding operating parameters are optimized. A solar power tower (SPT) is a type of CSP system that is of particular interest in this research because it can operate at relatively high temperatures. The present SPT-TES field comprises of heliostat field mirrors, a solar tower, a receiver, heat exchangers, and two molten-salt TES tanks. The main thermoeconomic indicators are the capacity factor and the levelized cost of electricity (LCOE). The research findings indicate that SPT-TES with a supercritical CO2 power cycle is economically viable with 12 h thermal storage using molten salt. The results also show that integrating 12 h-TES with an SPT has a high positive impact on the capacity factor of 60% at the optimum LCOE of $0.1078/kW h.


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