Numerical Investigation of the Flow in Hydrostatic Journal Bearings With Porous Material

Author(s):  
M. Böhle

The numerical prediction of load capacity, stiffness, power loss etc. of hydrostatic journal bearings must be performed for technical applications. CFD offers one possibility but is time consuming. In the present contribution a fast working numerical method is introduced based on the numerical solution of the Reynolds equation for hydrodynamic lubrication (REHL). It is applied in order to examine the flow inside three-dimensional journal bearings. The emphasis lies on the treatment of journal bearings with porous material. By the application of porous material the lubricant can be fed uniformly around the shaft and therefore improves the reliability of the journal bearing. The contribution gives a short outline of the possibilities and limitations of the application of the REHL. A detailed description of a finite difference method is given by which the REHL is solved. It is described in detail how the load capacity, stiffness, volume flow rate etc. of classical hydrodynamic journal bearings and journal bearings with porous material can be treated by the REHL whereby the emphasis lies on the treatment of journal bearings with porous material. Darcy’s law is implemented in the numerical method in order to take into account the pressure loss of the porous material which is the flow restrictor of the journal bearing. Many results are shown and discussed. Pressure distributions, load capacity, volume flow rates through the porous material, direction of force for a hydrodynamic and porous bearing etc. are shown and discussed in dependence of the eccentricity of the shaft.

1973 ◽  
Vol 187 (1) ◽  
pp. 71-78 ◽  
Author(s):  
B. R. Reason ◽  
D. Dyer

We present a numerical solution for the operating conditions of a hydrodynamic porous journal bearing. The numerical method allows for the possibility of variable porosity in the bearing matrix, but the solution has been achieved on the assumption of matrix homogeneity. The relation between the various bearing parameters have been shown for a variety of bearing geometries and permeabilities enabling the operating conditions for this type of bearing to be better appreciated. A comparison of the present solution with approximate solutions used by other authors has been made, which indicates the useful working range of the approximate solutions.


2010 ◽  
Vol 297-301 ◽  
pp. 618-623 ◽  
Author(s):  
S. Boubendir ◽  
Salah Larbi ◽  
Rachid Bennacer

In this work the influence of thermal effects on the performance of a finite porous journal bearing has been investigated using a thermo-hydrodynamic analysis. The Reynolds equation of thin viscous films is modified taking into account the oil leakage into the porous matrix, by applying Darcy’s law to determine the fluid flow in the porous media. The governing equations were solved numerically using the finite difference approach. Obtained result show a reduction in the performance of journal bearings when the thermal effects are accounted for and, this reduction is greater when the load capacity is significant.


Author(s):  
R. Stefanelli ◽  
P. P. Valentini ◽  
L. Vita

The model of a three dimensional journal bearing with hydrodynamic lubrication is herein presented. This model is suitable for embodiment into the equations of spatial multibody systems. Both rotational and squeeze effects together with tilting effect have been taken into account. Moreover a simplified model of friction has been also reported. The proposed methodology has been applied to an example concerning an unbalanced rotor supported by two journal bearings.


2014 ◽  
Vol 625 ◽  
pp. 384-391 ◽  
Author(s):  
Te Yen Huang ◽  
Shao Yu Hsu ◽  
Bo Zhi Wang ◽  
Sheam Chyun Lin

This report presents a study on the performance of the fully porous and the partially porous aerostatic journal bearings. Based on the finite volume method and the pressure-velocity coupling scheme of the SIMPLE algorithm with the standard k-ε turbulent model, this study utilized the CFD software to solve the incompressible three dimensional Navier-Stokes equations to calculate the pressure of the flow field in the bearings. The effects of the size of the porous medium, the bearing gap, the eccentric ratio and the rotational speed of the spindle on the characteristics of the bearing such as the pressure distribution, the load carrying capacity and the stiffness were investigated. The computed results revealed that, when the spindle rotated at high speed, the effect of the dynamic pressure became dominant, while the effect of the static pressure became insignificant. Among the three types of journal bearings under investigation, the partially porous aerostatic journal bearing exhibited the highest ratio of output pressure to air volume flow rate. It indicated that, in terms of operational efficiency, the partially porous aerostatic journal bearing is superior to the fully porous aerostatic journal bearing.


1973 ◽  
Vol 187 (1) ◽  
pp. 71-78 ◽  
Author(s):  
B. R. Reason ◽  
D. Dyer

We present a numerical solution for the operating conditions of a hydrodynamic porous journal bearing. The numerical method allows for the possibility of variable porosity in the bearing matrix, but the solution has been achieved on the assumption of matrix homogeneity. The relation between the various bearing parameters have been shown for a variety of bearing geometries and permeabilities enabling the operating conditions for this type of bearing to be better appreciated. A comparison of the present solution with approximate solutions used by other authors has been made, which indicates the useful working range of the approximate solutions.


Author(s):  
M. Böhle ◽  
Y. Gu ◽  
A. Schimpf

Abstract The numerical prediction of load capacity, stiffness, power loss of hydrostatic journal bearings must be performed for technical applications. In this contribution hydrostatic bearings consisting of porous material are considered. Porous hydrostatic bearings have the advantage that no pressure erosion occurs and that the flow medium can be led homogenously to the gap between shaft and bearing. It is still a problem to design such bearings because the flow in the porous material must be taken into account. There is a simple flow model (SFM) available to calculate quickly the load capacity, stiffness, power loss. This model which is based on the assumption that the flow inside the porous material is axially symmetric works well provided that the eccentricity is small (dimensionless eccentricity e/h0 < 0.5). For large eccentricities — larger than e/h0 > 0.5 the axially symmetric assumption is too strong violated and the results for load capacity, stiffness become inaccurate. Therefore an improved model was developed which is described in the present contribution. This improved model couples the Reynolds equation for hydrodynamic lubrication (REHL) with Darcy Law as it had already been done for the aforementioned fast working SFM. The improved model is not based on the axially symmetric assumption but models the flow completely inside the porous material, i.e. Darcys Law is applied for the porous material without making any assumptions. By the application of the new model, its short name is Full Darcy’s Law (FDL) Model, bearings with high eccentricities can be designed. The application of Darcys Law leads to a Laplace equation for the static pressure distribution in the porous material which is coupled with the REHL. It is described how the resulting equation system is solved by a finite difference method. In this contribution the fast working SFM is described shortly again. The main emphasis lies on the introduction of the FDL-model which needs more computer resources for designing a porous bearing than the SFM. It is explained in detail how the coupling between Darcy Law (Laplace equation) and the REHL is realized. A comparison between the results of both models is shown and the differences are interpreted. Additionally, CFD results are used in order to validate the results of the FDL-model.


Author(s):  
Stephan Uhkoetter ◽  
Stefan aus der Wiesche ◽  
Michael Kursch ◽  
Christian Beck

The traditional method for hydrodynamic journal bearing analysis usually applies the lubrication theory based on the Reynolds equation and suitable empirical modifications to cover turbulence, heat transfer, and cavitation. In cases of complex bearing geometries for steam and heavy-duty gas turbines this approach has its obvious restrictions in regard to detail flow recirculation, mixing, mass balance, and filling level phenomena. These limitations could be circumvented by applying a computational fluid dynamics (CFD) approach resting closer to the fundamental physical laws. The present contribution reports about the state of the art of such a fully three-dimensional multiphase-flow CFD approach including cavitation and air entrainment for high-speed turbo-machinery journal bearings. It has been developed and validated using experimental data. Due to the high ambient shear rates in bearings, the multiphase-flow model for journal bearings requires substantial modifications in comparison to common two-phase flow simulations. Based on experimental data, it is found, that particular cavitation phenomena are essential for the understanding of steam and heavy-duty type gas turbine journal bearings.


1990 ◽  
Vol 112 (2) ◽  
pp. 224-229 ◽  
Author(s):  
G. Gupta ◽  
C. R. Hammond ◽  
A. Z. Szeri

The aim of this paper is to make available to the industrial designer results of the thermohydrodynamic theory of journal bearings, by providing a simplified, yet accurate model of journal bearing lubrication that can be implemented on a personal computer and be used in an interactive mode. The simplified THD theory we propose consists of two coupled ordinary differential equations for pressure and energy and an algebraic equation for viscosity, which are to be solved iteratively. Bearing load capacity, maximum bearing temperature, maximum pressure, coefficient of friction and lubricant flow rate calculated from this simplified theory compare well with results from a more sophisticated model. We also make comparisons with experimental data on full journal bearings, demonstrating substantial agreement between experiment and simplified theory.


Author(s):  
I Pierre ◽  
M Fillon

Hydrodynamic journal bearings are essential components of high-speed machinery. In severe operating conditions, the thermal dissipation is not a negligible phenomenon. Therefore, a three-dimensional thermohydrodynamic (THD) analysis has been developed that includes lubricant rupture and re-formation phenomena by conserving the mass flowrate. Then, the predictions obtained with the proposed numerical model are validated by comparison with the measurements reported in the literature. The effects of various geometric factors (length, diameter and radial clearance) and operating conditions (rotational speed, applied load and lubricant) on the journal bearing behaviour are analysed and discussed in order to inform bearing designers. Thus, it can be predicted that the bearing performance obtained highly depends on operating conditions and geometric configuration.


Author(s):  
K Gururajan ◽  
J Prakash

The paper examines the effect of velocity slip in a thin-walled infinitely short rough porous journal bearing operating under steady conditions in a hydrodynamic regime. The analysis extends earlier work [1] in which the tangential velocity at the surface of the porous material was neglected. The problem is solved analytically together with associated boundary conditions. It is found that there exists a strong interaction between roughness and slip effects. A comparison with the case of an infinitely long journal bearing [2] shows that there are significant qualitative and quantitative differences in load capacity and coefficient of friction. However, the slip-induced variations in friction force are similar to those for an infinitely long journal bearing.


Sign in / Sign up

Export Citation Format

Share Document