Heat Transfer in a Complex Trailing Edge Passage for a High Pressure Turbine Blade: Part 2 — Simulation Results

Author(s):  
David L. Rigby ◽  
Ronald S. Bunker

A combined experimental and numerical study to investigate the heat transfer distribution in a complex blade trailing edge passage was conducted. The geometry consists of a two pass serpentine passage with taper toward the trailing edge, as well as from hub to tip. The upflow channel has an average aspect ratio of roughly 14:1, while the exit passage aspect ratio is about 5:1. The upflow channel is split in an interrupted way and is smooth on the trailing edge side of the split and turbulated on the other side. A turning vane is placed near the tip of the upflow channel. Reynolds numbers in the range of 31,000 to 61,000, based on inlet conditions were simulated numerically. The simulation was performed using the Glenn-HT code, a full three-dimensional Navier-Stokes solver using the Wilcox k-ω turbulence model. A structured multi-block grid is used with approximately 4.5 million cells, and average y+ values on the order of unity. Pressure and heat transfer distributions are presented with comparison to the experimental data. While there are some regions with discrepancies, in general the agreement is very good for both pressure and heat transfer.

Author(s):  
Ronald S. Bunker ◽  
Todd G. Wetzel ◽  
David L. Rigby

A combined experimental and computational study has been performed to investigate the detailed heat transfer coefficient distributions within a complex blade trailing edge passage. The experimental measurements are made using a steady liquid crystal thermography technique applied to one major side of the passage. The geometry of the trailing edge passage is that of a two-pass serpentine circuit with a sharp 180-degree turning region at the tip. The upflow channel is split by interrupted ribs into two major sub-channels, one of which is turbulated. This channel has an average aspect ratio of roughly 14:1. The spanwise extent of the channel geometry includes both area convergence from root to tip, as well as taper towards the trailing edge apex. The average section Reynolds numbers tested in this upflow channel range from 55,000 to 98,000. The tip section contains a turning vane near the extreme corner. The downflow channel has an aspect ratio of about 5:1, and also includes convergence and taper. Turbulators of varying sizes are included in this channel also. Both detailed heat transfer and pressure distribution measurements are presented. The pressure measurements are incorporated into a flow network model illustrating the major loss contributors.


2000 ◽  
Author(s):  
M. Singh ◽  
P. K. Panigrahi ◽  
G. Biswas

Abstract A numerical study of rib augmented cooling of turbine blades is reported in this paper. The time-dependent velocity field around a pair of symmetrically placed ribs on the walls of a three-dimensional rectangular channel was studied by use of a modified version of Marker-And-Cell algorithm to solve the unsteady incompressible Navier-Stokes and energy equations. The flow structures are presented with the help of instantaneous velocity vector and vorticity fields, FFT and time averaged and rms values of components of velocity. The spanwise averaged Nusselt number is found to increase at the locations of reattachment. The numerical results are compared with available numerical and experimental results. The presence of ribs leads to complex flow fields with regions of flow separation before and after the ribs. Each interruption in the flow field due to the surface mounted rib enables the velocity distribution to be more homogeneous and a new boundary layer starts developing downstream of the rib. The heat transfer is primarily enhanced due to the decrease in the thermal resistance owing to the thinner boundary layers on the interrupted surfaces. Another reason for heat transfer enhancement can be attributed to the mixing induced by large-scale structures present downstream of the separation point.


Author(s):  
Abdulrahman Alenezi ◽  
Abdulrahman Almutairi ◽  
Hamad Alhajeri ◽  
Abdulaziz Gamil ◽  
Faisal Alshammari

Abstract A detailed heat transfer numerical study of a three-dimensional impinging jet on a roughened isothermal surface is presented and is investigated from flow physics vantage point under the influence of different parameters. The effects of the Reynolds number, roughness location, and roughness dimension on the flow physics and heat transfer parameters are studied. Additionally, the relations between average heat transfer coefficient (AHTC) and flow physics including pressure, wall shear and flow vortices with thermodynamic nonequilibrium are offered. This paper studies the effect of varying both location and dimension of the roughness element which took the shape of square cross-sectional continuous ribs to deliver a favorable trade-off between total pressure loss and heat transfer rate. The roughness element was tested for three different radial locations (R/D) = 1, 1.5, and 2 and at each location its height (i.e., width) (e) was changed from 0.25 to 1 mm in incremental steps of 0.25. The study used a jet angle (α) of 90 deg, jet-to-target distance (H/D = 6), and Re ranges from 10,000 to 50,000, where H is the vertical distance between the target plate and jet exit. The results show that the AHTC can be significantly affected by changing the geometry and dimensions of the roughness element. This variation can be either an augmentation of, or decrease in, the (HTC) when compared with the baseline case. An enhancement of 12.9% in the AHTC was achieved by using optimal location and dimensions of the roughness element at specific Reynolds number. However, a diminution between 10% and 30% in (AHTC) was attained by the use of rib height e = 1 mm at Re = 50k. The variation of both rib location and height showed better contribution in increasing heat transfer for low-range Reynolds numbers.


2012 ◽  
Vol 249-250 ◽  
pp. 517-522 ◽  
Author(s):  
Yu Long Lei ◽  
Jie Tao Wen ◽  
Xing Zhong Li ◽  
Cheng Yang

In order to evaluate the efficacy of grooves on cooling performance of wet clutch, a numerical analysis based on the computational fluid dynamics (CFD) code FLUENT is presented in this study. This analysis is based on the numerical solution of the three-dimensional Navier-Stokes equation, coupled with the energy equation in the flow and the heat conduction equations in the friction material and the core disk. The turbulence characteristics were predicted using RNGk-ε model. The flow field and temperature distributions in radial grooves are obtained. It is shown that radial grooves possess the highest heat exchange performance at the entrance and is not linear distribution in the radial direction and cooling oil flow has a little effect on the highest temperature of friction plate. With the developed analysis method, it is possible to easily and quickly investigate the heat transfer behaviour of wet cluth with groove patterns.


1996 ◽  
Vol 118 (2) ◽  
pp. 307-313 ◽  
Author(s):  
A. A. Ameri ◽  
A. Arnone

The effect of transition modeling on the heat transfer predictions from rotating turbine blades was investigated. Three-dimensional computations using a Reynolds-averaged Navier–Stokes code were performed. The code utilized the Baldwin–Lomax algebraic turbulence model, which was supplemented with a simple algebraic model for transition. The heat transfer results obtained on the blade surface and the hub endwall were compared with experimental data for two Reynolds numbers and their corresponding rotational speeds. The prediction of heat transfer on the blade surfaces was found to improve with the inclusion of the transition length model and wake-induced transition effects over the simple abrupt transition model.


2019 ◽  
Vol 124 ◽  
pp. 01010
Author(s):  
A. N. Rogalev ◽  
N. D. Rogalev ◽  
V. O. Kindra ◽  
S. K. Osipov ◽  
A. S. Zonov

Evaluation of the heat transfer and hydraulic performance of a new pin fin-dimple cooling system in a rectangular channel shows its advantage. The performance are compared with the pin fin system ones with 3-D Reynolds averaged Navier-Stokes (RANS) equations. The fluid flow and heat transfer analysis for the Reynolds numbers from 8000 to 70000 involved the shear stress transport turbulence model. The new system forms a high-intensity vortex around the pin fin-dimple that increases the near-wall turbulent mixing level that intensifies the heat transfer. The calculation results indicate increases of the averaged Nusselt number and the averaged friction factor of 7–13% and 7–12% respectively against the pin fin.


Author(s):  
Amir Karimi Noughabi ◽  
Mehran Tadjfar

The aerodynamics of the low aspect ratio (LAR) wings is of outmost importance in the performance of the fixed-wing micro air vehicles (MAVs). The flow around these wings is widely influenced by three dimensional (3D) phenomena: including wing-tip vortices, formation of laminar bubble, flow separation and reattachment, laminar to turbulent transition or any combination of these phenomena. All the recent studies consider the aerodynamic characteristics of the LAR wings under the effect of the direct wind. Here we focus on the numerical study of the influence of cross-wind on flow over the inverse Zimmerman wings with the aspect ratios (AR) between 1 and 2 at Reynolds numbers between 6×104 and 105. We have considered cross-wind’s angles from 0° to 40° and angle of attack from 0° to 12°. The results show that lift and drag coefficient generally decrease when the angle of the cross-wind is increased.


Author(s):  
Kofi K. Adane ◽  
Mark F. Tachie

The present article reports on both experimental and numerical study of three-dimensional laminar wall jet flows. The wall jet was created using a circular pipe of diameter 7 mm and flows into an open channel. The Reynolds numbers based on the pipe diameter and jet exit velocity were varied from 310 to 1300. A particle image velocimetry (PIV) was used to conduct detailed velocity measurements at various streamwise-transverse and streamwise-spanwise planes. A complete nonlinear incompressible Navier-Stokes equation was also solved using a co-located finite volume based in-house computational fluid dynamic (CFD) code. This code was used to compute the experimental flow geometry. From the PIV measurements and CFD results, velocities profiles and jet-half-widths were extracted at selected locations. It was observed that the numerical results are in reasonable agreement with the experimental data. The distributions of the velocities, jet-half-widths and visualisation of the secondary flows were used to provide insight into the characteristics of three-dimensional wall jet flows.


Author(s):  
Pamela A. McDowell ◽  
William D. York ◽  
D. Keith Walters ◽  
James H. Leylek

A newly developed unsteady turbulence model was used to predict heat transfer in a turbulated passage typical of turbine airfoil cooling applications. Comparison of fullyconverged computational solutions to experimental measurements reveal that accurate prediction of heat transfer coefficient requires the effects of local small-scale unsteadiness to be captured. Validation was accomplished through comparison of the time- and area-averaged Nusselt number on the passage wall between adjacent ribs with experimental data from the open literature. The straight channel had a square cross-sectional area with multiple rows of staggered and rounded-edge ribs on opposite walls that were orthogonal to the flow. Simulations were run for Reynolds numbers of 5500, 16500, and 25000. Computational solutions were obtained on a multi-block, multi-topology, unstructured, and adaptive grid, using a pressure-correction based, fully-implicit Navier-Stokes solver. The computational results include two-dimensional (2-D) and three-dimensional (3-D) steady and unsteady simulations with viscous sublayers resolved (y+ ≤ 1) on all the walls in every case. Turbulence closure was obtained using a new turbulence model developed in-house for the unsteady simulations, and a realizable k-ε turbulence model was used for the steady simulations. The results obtained from the unsteady simulations show greatly improved agreement with the experimental data, especially at realistically high Reynolds numbers. The key 3-D physics mechanisms responsible for the successful outcome include: (1) shear layer roll-up over the turbulators; (2) recirculation zones both upstream and downstream of the rib faces; and (3) reattachment regions between each rib pair. Results from the unsteady case are superior to those of the steady because they capture the aforementioned mechanisms, and therefore more accurately predict the heat transfer.


Author(s):  
A. K. Saha ◽  
Sumanta Acharya

A comparative numerical study has been carried out to analyze the unsteady three-dimensional flow and heat transfer in a parallel-plate channel heat exchangers with in-line arrays of periodically mounted square cylinders (pins) at various Reynolds number and geometrical configurations. The geometry considered represents the narrow trailing edge region of the blade where pin fins are used to serve both a structural and a heat transfer role. The three-dimensional unsteady Navier-Stokes and energy equations are solved using higher order temporal and spatial discretizations. The simulations have been carried out for a range of Reynolds number based on cylinder width (180–600) and a Prandtl number of 6.99 (corresponding to water). Conjugate heat transfer calculations have been employed to account for the conduction in the solid cylinder and convection in the fluid. The thermal performance factor (TPF) increases significantly when the flow becomes unsteady. The choice of aspect ratio of the cylinders is judged by their relative increase in friction factor and heat transfer at transitional Reynolds number. The TPF is found to increase with the increase in pitch of the cylinders. The increase in channel height enhances the TPF though the heat transfer decreases at higher channel height.


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