Effects of Riblets on the Loss Behavior of a Highly Loaded Compressor Cascade

Author(s):  
Matthias Boese ◽  
Leonhard Fottner

An experimental investigation of the influence of riblet surface structures on the loss behavior of a highly loaded compressor cascade V103-180 featuring a large chord length for high spatial resolution of the flow phenomena was performed. The cascade experiments were carried out at the High Speed Cascade Wind Tunnel of the University of the Armed Forces Munich in order to simulate realistic Mach and Reynolds numbers. The riblets used for the first investigation are of symmetric v-groove type with heights of 0.0762, 0.1143 and 0.1524 mm, respectively [1]. With two total pressure probes simultaneously traversed over one pitch behind the center airfoil, the local total pressure difference between the structured and the smooth blade is determined. From these measurements, the total pressure loss coefficient can be evaluated. For a better understanding of the flow phenomena, the profile pressure distribution is measured for the smooth and the structured blade. Boundary layer calculations were performed in order to optimise the riblet size for the design conditions of the compressor cascade. Resulting from the measurements an optimised riblet configuration (size and shape) has been manufactured and transferred to the cascade. Further flow measurements have been performed in order to evaluate the total pressure loss coefficient. Additional insight into the flow phenomena of the boundary layer has been achieved by laser-two-focus measurements. The experimental results indicate that the riblets mainly influence the suction side boundary layer behaviour. The ideal dimensionless groove height is obtained h+ = 9 leading to a reduction of the loss coefficient of 6–8%. Values of h+ > 20 cause an increase of the loss coefficient due to the development of a turbulent boundary layer separation.

2017 ◽  
Vol 139 (12) ◽  
Author(s):  
D. Lengani ◽  
D. Simoni ◽  
M. Ubaldi ◽  
P. Zunino ◽  
F. Bertini ◽  
...  

The paper analyzes losses and the loss generation mechanisms in a low-pressure turbine (LPT) cascade by proper orthogonal decomposition (POD) applied to measurements. Total pressure probes and time-resolved particle image velocimetry (TR-PIV) are used to determine the flow field and performance of the blade with steady and unsteady inflow conditions varying the flow incidence. The total pressure loss coefficient is computed by traversing two Kiel probes upstream and downstream of the cascade simultaneously. This procedure allows a very accurate estimation of the total pressure loss coefficient also in the potential flow region affected by incoming wake migration. The TR-PIV investigation concentrates on the aft portion of the suction side boundary layer downstream of peak suction. In this adverse pressure gradient region, the interaction between the wake and the boundary layer is the strongest, and it leads to the largest deviation from a steady loss mechanism. POD applied to this portion of the domain provides a statistical representation of the flow oscillations by splitting the effects induced by the different dynamics. The paper also describes how POD can dissect the loss generation mechanisms by separating the contributions to the Reynolds stress tensor from the different modes. The steady condition loss generation, driven by boundary layer streaks and separation, is augmented in the presence of incoming wakes by the wake–boundary layer interaction and by the wake dilation mechanism. Wake migration losses have been found to be almost insensitive to incidence variation between nominal and negative (up to −9 deg) while at positive incidence, the losses have a steep increase due to the alteration of the wake path induced by the different loading distribution.


2020 ◽  
Author(s):  
Roupa Agbadede ◽  
Biweri Kainga

Abstract This study presents an investigation of wash fluid preheating on the effectiveness of online compressor washing in industrial gas turbines. Crude oil was uniformly applied on the compressor cascade blades surfaces using a roller brush, and carborundum particles were ingested into the tunnel to create accelerated fouled blades. Demineralized water was preheated to 500C using the heat coil provided in the tank. When fouled blades washed with preheated demineralized and the one without preheating were compared, it was observed that there was little or no difference in terms of total pressure loss coefficient and exit flow angle. However, when the fouled and washed cases were compared, there was a significant different in total pressure loss coefficient and exit flow angle.


Aerospace ◽  
2019 ◽  
Vol 6 (5) ◽  
pp. 57 ◽  
Author(s):  
Tommaso Piovesan ◽  
Andrea Magrini ◽  
Ernesto Benini

Modern aeronautic fans are characterised by a transonic flow regime near the blade tip. Transonic cascades enable higher pressure ratios by a complex system of shockwaves arising across the blade passage, which has to be correctly reproduced in order to predict the performance and the operative range. In this paper, we present an accurate two-dimensional numerical modelling of the ARL-SL19 transonic compressor cascade. A large series of data from experimental tests in supersonic wind tunnel facilities has been used to validate a computational fluid dynamic model, in which the choice of turbulence closure resulted critical for an accurate reproduction of shockwave-boundary layer interaction. The model has been subsequently employed to carry out a parametric study in order to assess the influence of main flow variables (inlet Mach number, static pressure ratio) and geometric parameters (solidity) on the shockwave pattern and exit status. The main objectives of the present work are to perform a parametric study for investigating the effects of the abovementioned variables on the cascade performance, in terms of total-pressure loss coefficient, and on the shockwave pattern and to provide a quite large series of data useful for a preliminary design of a transonic compressor rotor section. After deriving the relation between inlet and exit quantities, peculiar to transonic compressors, exit Mach number, mean exit flow angle and total-pressure loss coefficient have been examined for a variety of boundary conditions and parametrically linked to inlet variables. Flow visualisation has been used to describe the shock-wave pattern as a function of the static pressure ratio. Finally, the influence of cascade solidity has been examined, showing a potential reduction of total-pressure loss coefficient by employing a higher solidity, due to a significant modification of shockwave system across the cascade.


2014 ◽  
Vol 2014 ◽  
pp. 1-10
Author(s):  
Xiao-lu Lu ◽  
Kun Zhang ◽  
Wen-hui Wang ◽  
Shao-ming Wang ◽  
Kang-yao Deng

The flow characteristic of exhaust system has an important impact on inlet boundary of the turbine. In this paper, high speed flow in a diesel exhaust manifold junction was tested and simulated. The pressure loss coefficient of the junction flow was analyzed. The steady experimental results indicated that both of static pressure loss coefficientsL13andL23first increased and then decreased with the increase of mass flow ratio of lateral branch and public manifold. The total pressure loss coefficientK13always increased with the increase of mass flow ratio of junctions 1 and 3. The total pressure loss coefficientK23first increased and then decreased with the increase of mass flow ratio of junctions 2 and 3. These pressure loss coefficients of the exhaust pipe junctions can be used in exhaust flow and turbine inlet boundary conditions analysis. In addition, simulating calculation was conducted to analyze the effect of branch angle on total pressure loss coefficient. According to the calculation results, total pressure loss coefficient was almost the same at low mass flow rate of branch manifold 1 but increased with lateral branch angle at high mass flow rate of branch manifold 1.


Author(s):  
Song Zhaoyun ◽  
Bo Liu ◽  
Mao Xiaochen ◽  
Lu Xiaofeng

To improve the design quality of high-turning tandem blade, a coupling optimization system for the shape and relative position of tandem blades was developed based on an improved particle swarm optimization algorithm and NURBS parameterization. First of all, to increase convergence speed and avoid local optima of particle swarm optimization (PSO), an improved particle swarm optimization (IPSO) is formulated based on adaptive selection of particle roles, adaptive control of parameters and population diversity control. Then experiments are carried out using test functions to illustrate the performance of IPSO and to compare IPSO with some PSOs. The comparison indicates IPSO can obtain excellent convergence speed and simultaneously keep the best reliability. In addition, the coupling optimization system is validated by optimizing a large-turning tandem blade. Optimization results illustrate IPSO can obviously increase the optimization speed and reduce the time and cost of optimization. After optimization, at design condition, the total pressure loss coefficient of the optimized blade is decreased by 40.4%, and the static pressure ratio of optimized blade is higher and the total pressure loss coefficient is smaller at all incidence angles. In addition, properly reducing the gap area of tandem blade can effectively reduce the friction loss of the blade boundary layer and the mixing loss created by mixing the gap fluid and the mainstream fluid.


2006 ◽  
Author(s):  
A. M. Pradeep ◽  
R. K. Sullerey

Performance enhancement of three-dimensional S-duct diffusers by separation control using vortex generator jets is the objective of the current experimental investigation. Two different diffuser geometries namely, a circular diffuser and a rectangular–to–circular transitioning diffuser were studied in uniform inflow conditions at a Reynolds number of 7.8 × 105 and the performance evaluation of the diffusers was carried out in terms of static pressure improvement and quality (flow uniformity) of the exit flow. Detailed measurements that included total pressure, velocity distribution, surface static pressure, skin friction and boundary layer measurements were taken and these results are presented here in terms of static pressure rise, distortion coefficient and total pressure loss coefficient at the duct exit. The mass flow rate of the air injected through the VGJ was about 0.06 percent of the main flow for separation control. The distortion coefficient reduced by over 25 percent and the total pressure loss coefficient reduced by about 30 percent in both the diffusers. The physical mechanism of the flow control devices used has been explored using smoke visualization images.


Author(s):  
Xiayi Si ◽  
Jinfang Teng ◽  
Xiaoqing Qiang ◽  
Jinzhang Feng

Numerical simulations with the steady 3D RANS were performed on the rear stage of a modern high pressure compressor. The labyrinth seal cavity model of the shrouded stator was simplified according to the actual stator structure, which the seal cavity gap is 1% of blade height. Several typical configurations (shrouded stator, idealized stator and cantilevered stators) were designed and carried out, and cantilevered stators contained no gap, small gap (CS1%), design gap (CS2.5%) and large gap (CS4%/CS5%). The results indicate due to the effect of leakage flow from 1% span seal cavity gap, the total pressure loss of SS is larger than IS, while IS instead of SS in the process of the compressor design, the stall margin will be enlarged nearly 6% numerically. At the design point, when the hub gap is 3.5% span clearance CS has the same loss with IS, and when the hub gap is 4.5% span clearance CS has almost the same loss with SS. Among all operation range, the total pressure loss of S1 increases with the increase of the hub clearance. When the hub gap is 0 (CS0), there is no leakage flow and the loss is the least. At the design point, comparing with SS, the total pressure loss coefficient of CS0 decreases 18.34%, CS2.5% decreases 8.46% and IS decreases 6.45%. It means if the cantilevered stator with 2.5% span hub clearance were adopted in the HPC, the performance would be better than the shrouded stator. However, because of the matching condition, the rotor that follows after cantilevered stator should be redesigned according to blade loading and inlet flow angle changed. The performance of cantilevered stator is impacted of various hub clearance, the loss below 25% span increases significantly with hub clearance, the maximum value of outlet flow angle deviation is 2.3 degree. The stator hub peak loading is shifted upstream toward the leading edge when hub clearance size is increased. The total pressure loss coefficient and pressure coefficient at different axial position had the function relation. When the hub clearance increases, the position of double leakage flow start backwards, in the rear part of stator the secondary flow becomes stronger leading to more mixing loss and lower total pressure.


Author(s):  
Masashi Yoshikawa ◽  
Hiroyuki Toyoda ◽  
Hisashi Daisaka

Abstract We developed a high-efficiency half-ducted propeller fan to reduce the electric power consumption of the outdoor unit of air conditioner by using computational fluid dynamics (CFD). Total pressure loss coefficient on the cylindrical surface of blade tip started increasing at the middle of the blade, and the region of high total pressure loss coefficient was formed after trailing edge. Therefore, we assumed that decreasing this region helped increasing static pressure efficiency. Limiting stream lines on the pressure surface showed that the flow from leading edge leaked at the middle of the blade tip, so it was assumed that the region of the high total pressure loss coefficient arose from the leakage at the middle of the blade tip. We confirmed that static pressure at the middle of blade tip, which was the leakage point, was low. We assumed that low inward force to the flow caused the leakage. On the other hand, static pressure at trailing edge of the blade tip was high. Therefore, it was found that the inward force could be increased by making the static pressure higher at the meddle of the blade tip. In order to make the static pressure higher at the middle of the blade tip, we attempted to move the maximum camber position of the blade tip from trailing edge side to leading edge side. Calculation results showed leakage at the blade tip decreased and the static pressure efficiency increased by 0.5%. Experimental results showed that the static pressure efficiency increased by 1.7 % and sound pressure level was almost the same. For the above reasons, we found leakage of flow from leading edge could be decreased by adjusting the maximum camber position of the blade tip. Decreasing leakage contributed to increasing static pressure efficiency and decreasing electric power consumption.


Author(s):  
Hardikkumar Bhavsar ◽  
Chetan S. Mistry

Abstract The performance of the gas turbine engines can be improved using variable area nozzle turbine (VANT) in the off-design condition by actively controlling the mass flow rate for various applications of engine. However, VANT demands part clearances to be provided near both the hub and tip of the vane for its mechanical movement. This clearance induces leakage flow and formation of the leakage vortex which interacts with the secondary flow in the vane passage. In this paper, the numerical study is performed on high endwall angle vane geometry of 2nd stage LPT from Pratt and Whitney E3 engine using commercially available CFD tool ANSYS CFX. The effect of free stream turbulence at 0.5%, 5% and 10% is studied along with the change of incidence angle from −10 to +10 on the annular cascade nozzle flow field. The static entropy contour, vorticity contour and total pressure loss coefficient are used to analyzed the flow. The free stream turbulence affects the structure of the vortices within the flow passage. However, no significant change on total pressure loss coefficient is present as turbulence intensity is changed from 0.5% to 5%, but total pressure loss coefficient increases as turbulence intensity is changed to 10%.


Author(s):  
Cong Chen ◽  
Jianyang Yu ◽  
Fu Chen

In order to explore the control mechanism of vortex generator jet, which is located in the passage (PVGJ), on the separation flow, the influence of the pitch angle, skew angle, locations and jet-to-inflow ratio are studied using numerical methods in a high subsonic compressor cascade. The changing of the flow pattern is also analyzed in detail. The results show that the control effect of the end-wall vortex generator jet located in the passage is better than the leading edge one and the aerodynamic performance is effectively improved. The maximum total pressure loss coefficient decreases by 12% and the static pressure coefficient increases by 5.2% while the jet-to-inflow ratio is only 0.3%. The control effect is sensitive to the change of jet parameters. When 0 deg < β < 80 deg, 20 deg < α < 50 deg,, x < 0.5B, y < 0.15t, the vortex generation jet could acquire an ideal control effect. As the jet mass increases, the total pressure loss coefficient gradually reduces. The VGJ prevent separation mainly by bringing high momentum fluid into the near wall region and by promoting momentum transport through turbulent mixing in previous studies. Both the LVGJ and PVGJ mainly take advantage of jet vortex to prevent the cross flow from interacting with the suction side boundary layer.


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