Rotordynamic Analysis Method of Small Turbo-Fan Engine Based on Finite Element Models

Author(s):  
Jie Hong ◽  
Meng Chen ◽  
Yanhong Ma ◽  
Liming Zhang

Small size, light weight and high speed are remarkable characteristics of modern small aero-engines. The rotor components of engine are always series connected by spline joints or face tooth joints, so dynamic interaction of different rotor components have to be taken into account in aero-engine vibration analysis. Firstly, a modal analysis of the integral series connected rotor is performed as well as the analysis of each rotor components including fan rotor, compressor rotor and turbo rotor. The result captures the effects of the rotor components on the integral rotor, the modes of the integral rotor are composed of the modes of the rotor components and the coupled modes of them. Secondly, one special characteristic of this rotor is that No.3, 4, and 5 compressor disks and compressor shaft is interference connected initially. Based on calculation of connecting state, two models of the compressor rotor are presented, including a model with connecting state effects and a general model without connecting state effects, and a rotordynamic analysis is performed with the two models. The effect of the connecting state between shaft and disks of compressor rotor on rotordynamics is captured, as well as the true critical speeds and vibration modes. Thirdly, due to different assembly state and variable mechanical force, typical parameters which affect rotordynamics directly, such as rotor support stiffness and joints structure stiffness are not constant. A sensitivity analysis of critical speeds and vibration modes with respect to typical parameters (joints structure stiffness) is performed with finite difference method, two approaches are carried out, including relative sensitivity analysis and absolute sensitivity analysis. The effect of the parameters on rotordynamics is captured, as well as the variation range of critical speed. Finally, the analysis of test data validates the author’s method.

2020 ◽  
Vol 21 (6) ◽  
pp. 612
Author(s):  
Yunkun Wei ◽  
Tianhong Zhang ◽  
Zhonglin Lin ◽  
Qi Xie ◽  
Yan Zhang

After the lean fuel premixed combustion technology is applied to aero engines, severe combustion oscillations will be cased and led to hidden safety hazards such as engine vibration, further energy waste and other problems. Therefore, it is increasingly important to actively control combustion oscillations. In this paper, a multispectral radiation thermometry (MRT) is used to analyze the hydroxyl group, which is a measurable research object in the combustion chamber of an aero engine, and to fit the functional relationship between the radiation intensity ratio and the temperature in different bands. The theoretical value of the error is <2%. At the same time, in order to solve the problem of weak detection signal and excessive interference signal, an improved frequency domain filtering method based on fast Fourier transform is designed. Besides, the FPGA platform is used to ensure the real-time performance of the temperature measurement system, and simulations and experiments are performed. An oscillating signal with an oscillation frequency of 315 Hz is obtained on the established test platform, and the error is only 1.42%.


1984 ◽  
Vol 12 (1) ◽  
pp. 44-63 ◽  
Author(s):  
Y. D. Kwon ◽  
D. C. Prevorsek

Abstract Radial tires for automobiles were subjected to high speed rolling under load on a testing wheel to determine the critical speeds at which standing waves started to form. Tires of different makes had significantly different critical speeds. The damping coefficient and mass per unit length of the tire wall were measured and a correlation between these properties and the observed critical speed of standing wave formation was sought through use of a circular membrane model. As expected from the model, desirably high critical speed calls for a high damping coefficient and a low mass per unit length of the tire wall. The damping coefficient is particularly important. Surprisingly, those tire walls that were reinforced with steel cord had higher damping coefficients than did those reinforced with polymeric cord. Although the individual steel filaments are elastic, the interfilament friction is higher in the steel cords than in the polymeric cords. A steel-reinforced tire wall also has a higher density per unit length. The damping coefficient is directly related to the mechanical loss in cyclic deformation and, hence, to the rolling resistance of a tire. The study shows that, in principle, it is more difficult to design a tire that is both fuel-efficient and free from standing waves when steel cord is used than when polymeric cords are used.


Author(s):  
Christoph Brandstetter ◽  
Sina Stapelfeldt

Non-synchronous vibrations arising near the stall boundary of compressors are a recurring and potentially safety-critical problem in modern aero-engines. Recent numerical and experimental investigations have shown that these vibrations are caused by the lock-in of circumferentially convected aerodynamic disturbances and structural vibration modes, and that it is possible to predict unstable vibration modes using coupled linear models. This paper aims to further investigate non-synchronous vibrations by casting a reduced model for NSV in the frequency domain and analysing stability for a range of parameters. It is shown how, and why, under certain conditions linear models are able to capture a phenomenon, which has traditionally been associated with aerodynamic non-linearities. The formulation clearly highlights the differences between convective non-synchronous vibrations and flutter and identifies the modifications necessary to make quantitative predictions.


2020 ◽  
Vol 11 (1) ◽  
pp. 127
Author(s):  
Fuchun Yang ◽  
Dianrui Wang

Vibration properties of high-speed rotating and revolving planet rings with discrete and partially distributed stiffnesses were studied. The governing equations were obtained by Hamilton’s principle based on a rotating frame on the ring. The governing equations were cast in matrix differential operators and discretized, using Galerkin’s method. The eigenvalue problem was dealt with state space matrix, and the natural frequencies and vibration modes were computed in a wide range of rotation speed. The properties of natural frequencies and vibration modes with rotation speed were studied for free planet rings and planet rings with discrete and partially distributed stiffnesses. The influences of several parameters on the vibration properties of planet rings were also investigated. Finally, the forced responses of planet rings resulted from the excitation of rotating and revolving movement were studied. The results show that the revolving movement not only affects the free vibration of planet rings but results in excitation to the rings. Partially distributed stiffness changes the vibration modes heavily compared to the free planet ring. Each vibration mode comprises several nodal diameter components instead of a single component for a free planet ring. The distribution area and the number of partially distributed stiffnesses mainly affect the high-order frequencies. The forced responses caused by revolving movement are nonlinear and vary with a quasi-period of rotating speed, and the responses in the regions supported by partially distributed stiffnesses are suppressed.


Author(s):  
A. J. Gannon ◽  
G. V. Hobson ◽  
R. P. Shreeve ◽  
I. J. Villescas

High-speed pressure measurements of a transonic compressor rotor-stator stage and rotor-only configuration during stall and surge are presented. Rotational speed data showed the difference between the rotor-only case and rotor-stator stage. The rotor-only case stalled and remained stalled until the control throttle was opened. In the rotor-stator stage the compressor surged entering a cyclical stalling and then un-stalling pattern. An array of pressure probes was mounted in the case wall over the rotor for both configurations of the machine. The fast response probes were sampled at 196 608 Hz as the rotor was driven into stall. Inspection of the raw data signal allowed the size and speed of the stall cell during its growth to be investigated. Post-processing of the simultaneous signals of the casing pressure showed the development of the stall cell from the point of inception and allowed the structure of the stall cell to be viewed.


2013 ◽  
Vol 486 ◽  
pp. 36-41 ◽  
Author(s):  
Róbert Huňady ◽  
František Trebuňa ◽  
Martin Hagara ◽  
Martin Schrötter

Experimental modal analysis is a relatively young part of dynamics, which deals with the vibration modes identification of machines or their parts. Its development has started since the beginning of the eighties, when the computers hardware equipment has improved and the fast Fourier transform (FFT) could be used for the results determination. Nowadays it provides an uncountable set of vibration analysis possibilities starting with conventional contact transducers of acceleration and ending with modern noncontact optical methods. In this contribution we mention the use of high-speed digital image correlation by experimental determination of mode shapes and modal frequencies. The aim of our work is to create a program application called Modan 3D enabling the performing of experimental modal analysis and operational modal analysis. In this paper the experimental modal analysis of a thin steel sample performed with Q-450 Dantec Dynamics is described. In Modan 3D the experiment data were processed and the vibration modes were determined. The reached results were verified by PULSE modulus specialized for mechanical vibration analysis.


1971 ◽  
Vol 8 (03) ◽  
pp. 327-333
Author(s):  
R. H. Salzman

This paper presents a semi-graphical approach for finding the first critical speed of a stepped shaft with finite bearing stiffness. The method is particularly applicable to high-speed turbine rotors with journal bearings. Using Rayleigh's Method and the exact solution for whirling of a uniform shaft with variable support stiffness, estimates of the lowest critical speed are easily obtained which are useful in the design stage. First critical speeds determined by this method show good agreement with values computed by the Prohl Method for the normal range of bearing stiffness. A criterion is also established for determining if the criticals are "bearing critical speeds" or "bending critical speeds," which is of importance in design. Discusser E. G. Baker


2015 ◽  
Author(s):  
Yuriy Batrak ◽  
Roman Batrak ◽  
Dmytro Berin ◽  
Andriy Mikhno

Since 1869 the main goal of whirling vibration calculations of rotating machinery was to determine critical speeds. Currently, all Classification Societies require a propulsion shafting whirling vibration calculation (also named bending or lateral vibration calculation) in the scope of the critical speeds i.e. free whirling vibration calculation. However, fatigue failure of the bracket and aft stern tube bearings, destruction of high-speed shafts with universal joints, noise and hull vibrations, generated by shafting, indicate the importance and inevitability of forced whirling vibration calculations. This paper presents some latest results of free and forced whirling vibration calculations obtained using the software intended for shaft design.


Author(s):  
Usman Abubakar ◽  
Xiaoyuan Wang ◽  
Sayyed Haleem Shah ◽  
Sadiq Ur rahman

2014 ◽  
Vol 137 (4) ◽  
Author(s):  
David Tan ◽  
Yuanchao Li ◽  
Ian Wilkes ◽  
Rinaldo L. Miorini ◽  
Joseph Katz

A new optically index matched facility has been constructed to investigate tip flows in compressor-like settings. The blades of the one and a half stage compressor have the same geometry, but lower aspect ratio as the inlet guide vanes (IGVs) and the first stage of the low-speed axial compressor (LSAC) facility at NASA Glenn. With transparent blades and casings, the new setup enables unobstructed velocity measurements at any point within the tip region and is designed to facilitate direct measurements of effects of casing treatments on the flow structure. We start with a smooth endwall casing. High speed movies of cavitation and time-resolved PIV measurements have been used to characterize the location, trajectory, and behavior of the tip leakage vortex (TLV) for two flow rates, the lower one representing prestall conditions. Results of both methods show consistent trends. As the flow rate is reduced, TLV rollup occurs further upstream, and its initial orientation becomes more circumferential. At prestall conditions, the TLV is initially aligned slightly upstream of the rotor passage, and subsequently forced downstream. Within the passage, the TLV breaks up into a large number of vortex fragments, which occupy a broad area. Consequently, the cavitation in the TLV core disappears. With decreasing flow rate, this phenomenon becomes more abrupt, occurs further upstream, and the fragments occupy a larger area.


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