Experimental Study on the Influence of Pressure on the Flame Stabilization in Porous Inert Media (PIM)

Author(s):  
Cesar Bedoya ◽  
Peter Habisreuther ◽  
Nikolaos Zarzalis ◽  
Chockalingam Prathap ◽  
Hadi Ebrahimi

Porous burners offer a possible solution to attain higher combustion stability under premixed conditions with ultra low pollutant emissions. To analyze the feasibility of PIM (porous inert media) in energy conversion processes, studies at elevated pressure have been carried out. In the present work, burning velocity of natural gas-air mixtures for lean mixture conditions at elevated pressure is obtained in a conical PIM by determining the flame location using thermocouples. Pressure, thermal power, equivalence ratio and initial temperature were varied in order to study their effect on the flame stability. The pressure was varied from 1.1 to 14.0 bar, and initial temperatures from 300 to 400K. The burning velocity data obtained from present measurements show good agreement with literature data at atmospheric pressure. The results show that the burning velocities measured in PIM decreased non-linearly with increase in pressure. Also, the decrease in the burning velocity in the PIM with pressure is more pronounced for lean mixture conditions. Present results indicate that the PIM produces stable flames for a wide range of operating conditions and generate low pollutant emissions, which show that it is a potential alternative for conventional burners.

Author(s):  
Alireza Kalantari ◽  
Vincent McDonell ◽  
Scott Samuelsen ◽  
Shahram Farhangi ◽  
Don Ayers

Lean premixed combustion is extensively used in gas turbine industry to reduce pollutant emissions. However, combustion stability still remains as a primary challenge associated with high hydrogen content fuels. Flashback is a crucial concern for designing gas turbine combustors in terms of operability limits. The current experimental study addresses the boundary layer flashback of hydrogen-air premixed jet flames at gas turbine premixer conditions (i.e. elevated pressure and temperature). Flashback propensity of a commercially available injector, originally designed for natural gas, is studied at different operating conditions and corresponding measurements are presented. The pressure dependence of flashback propensity is consistent with previous studies. The previously developed flashback model is successfully applied to the current data, verifying its utilization for various test conditions/setups. In addition, the model is used to predict flashback propensity of the injector at the actual engine preheat temperature. The injector is then modified to increase boundary layer flashback resistance and the corresponding data are collected at the same operating conditions. To avoid the boundary layer flashback, the mixture is leaned out in the near-wall region, where the flame can potentially propagate upstream. The comparison of gathered data shows a clear improvement in flashback resistance. This improvement is further elaborated by numerically studying fuel/air mixing characteristics for the two injectors.


2021 ◽  
Author(s):  
Astrid Ramirez Hernandez ◽  
Trupti Kathrotia ◽  
Torsten Methling ◽  
Marina Braun-Unkhoff ◽  
Uwe Riedel

Abstract The development of advanced reaction models to predict pollutant emissions in aero-engine combustors usually relies on surrogate formulations of a specific jet fuel for mimicking its chemical composition. 1,3,5-trimethylbenzene is one of the suitable components to represent aromatics species in those surrogates. However, a comprehensive reaction model for 1,3,5-trimethylbenzene combustion requires a mechanism to describe the m-xylene oxidation. In this work, the development of a chemical kinetic mechanism for describing the m-xylene combustion in a wide parameter range (i.e. temperature, pressure, and fuel equivalence ratios) is presented. The m-xylene reaction submodel was developed based on existing reaction mechanisms of similar species such as toluene and reaction pathways adapted from literature. The sub-model was integrated into an existing detailed mechanism that contains the kinetics of a wide range of n-paraffins, iso-paraffins, cyclo-paraffins, and aromatics. Simulation results for m-xylene were validated against experimental data available in literature. Results show that the presented m-xylene mechanism correctly predicts ignition delay times at different pressures and temperatures as well as laminar burning velocities at atmospheric pressure and various fuel equivalence ratios. At high pressure, some deviations of the calculated laminar burning velocity and the measured values are obtained at stoichiometric to rich equivalence ratios. Additionally, the model predicts reasonably well concentration profiles of major and intermediate species at different temperatures and atmospheric pressure.


2020 ◽  
pp. 146808742094590
Author(s):  
Yoshihiro Nomura ◽  
Seiji Yamamoto ◽  
Makoto Nagaoka ◽  
Stephan Diel ◽  
Kenta Kurihara ◽  
...  

A new predictive combustion model for a one-dimensional computational fluid dynamics tool in the multibody dynamics processes of gasoline engines was developed and validated. The model consists of (1) a turbulent burning velocity model featuring a flame radius–based transitional function, steady burning velocity that considers local quenching using the Karlovitz number and laminarization by turbulent Reynolds number, as well as turbulent flame thickness and its quenching model near the liner wall, and (2) a knock model featuring auto-ignition by the Livengood–Wu integration and ignition delay time obtained using a full-kinetic model. The proposed model and previous models were verified under a wide range of operating conditions using engines with widely different specifications. Good agreement was only obtained for combustion characteristics by the proposed model without requiring individual calibration of model constants. The model was also evaluated for utilization after prototyping. Improved accuracy, especially of ignition timing, was obtained after further calibration using a small amount of engine data. It was confirmed that the proposed model is highly accurate at the early stage of the engine development process, and is also applicable for engine calibration models that require higher accuracy.


Author(s):  
Antonio Andreini ◽  
Matteo Cerutti ◽  
Bruno Facchini ◽  
Luca Mangani

One of the driving requirements in gas turbine design is the combustion analysis. The reduction of exhaust pollutant emissions is in fact the main design constraint of modern gas turbine engines, requiring a detailed investigation of flame stabilization criteria and temperature distribution within combustion chamber. At the same time, the prediction of thermal loads on liner walls continues to represent a critical issue especially with diffusion flame combustors which are still widely used in aeroengines. To meet such requirement, design techniques have to take advantage also of the most recent CFD tools that have to supply advanced combustion models according to the specific application demand. Even if LES approach represents a very accurate approach for the analysis of reactive flows, RANS computation still represents a fundamental tool in industrial gas turbine development, thanks to its optimal tradeoff between accuracy and computational costs. This paper describes the development and the validation of both combustion and radiation models in a object-oriented RANS CFD code: several turbulent combustion models were considered, all based on a generalized presumed PDF flamelet approach, valid for premixed and non premixed flames. Concerning radiative heat transfer calculations, two directional models based on the P1-Approximation and the Finite Volume Method were treated. Accuracy and reliability of developed models have been proved by performing several computations on well known literature test-cases. Selected cases investigate several turbulent flame types and regimes allowing to prove code affordability in a wide range of possible gas turbine operating conditions.


Author(s):  
Oliver Lammel ◽  
Tim Rödiger ◽  
Michael Stöhr ◽  
Holger Ax ◽  
Peter Kutne ◽  
...  

In this contribution, comprehensive optical and laser based measurements in a generic multi-jet combustor at gas turbine relevant conditions are presented. The flame position and shape, flow field, temperatures and species concentrations of turbulent premixed natural gas and hydrogen flames were investigated in a high-pressure test rig with optical access. The needs of modern highly efficient gas turbine combustion systems, i.e., fuel flexibility, load flexibility with increased part load capability, and high turbine inlet temperatures, have to be addressed by novel or improved burner concepts. One promising design is the enhanced FLOX® burner, which can achieve low pollutant emissions in a very wide range of operating conditions. In principle, this kind of gas turbine combustor consists of several nozzles without swirl, which discharge axial high momentum jets through orifices arranged on a circle. The geometry provides a pronounced inner recirculation zone in the combustion chamber. Flame stabilization takes place in a shear layer around the jet flow, where fresh gas is mixed with hot exhaust gas. Flashback resistance is obtained through the absence of low velocity zones, which favors this concept for multi-fuel applications, e.g. fuels with medium to high hydrogen content. The understanding of flame stabilization mechanisms of jet flames for different fuels is the key to identify and control the main parameters in the design process of combustors based on an enhanced FLOX® burner concept. Both experimental analysis and numerical simulations can contribute and complement each other in this task. They need a detailed and relevant data base, with well-known boundary conditions. For this purpose, a high-pressure burner assembly was designed with a generic 3-nozzle combustor in a rectangular combustion chamber with optical access. The nozzles are linearly arranged in z direction to allow for jet-jet interaction of the middle jet. This line is off-centered in y direction to develop a distinct recirculation zone. This arrangement approximates a sector of a full FLOX® gas turbine burner. The experiments were conducted at a pressure of 8 bar with preheated and premixed natural gas/air and hydrogen/air flows and jet velocities of 120 m/s. For the visualization of the flame, OH* chemiluminescence imaging was performed. 1D laser Raman scattering was applied and evaluated on an average and single shot basis in order to simultaneously and quantitatively determine the major species concentrations, the mixture fraction and the temperature. Flow velocities were measured using particle image velocimetry at different section planes through the combustion chamber.


Author(s):  
Amin Akbari ◽  
Vincent McDonell ◽  
Scott Samuelsen

Co firing of natural gas with renewable fuels such as hydrogen can reduce greenhouse gas emissions, and meet other sustainability considerations. At the same time, adding hydrogen to natural gas alters combustion properties, such as burning speeds, heating values, flammability limits, and chemical characteristics. It is important to identify how combustion stability relates to fuel mixture composition in industrial gas turbines and burners and correlate such behavior to fuel properties or operating conditions. Ultimately, it is desired to predict and prevent operability issues when designing a fuel flexible gas turbine combustor. Fuel interchangeability is used to describe the ability of a substitute fuel composition to replace a baseline fuel without significantly altering performance and operation. Any substitute fuel, while maintaining the same heating load as the baseline fuel, must also provide stable combustion with low pollutant emissions. Interchangeability indices try to predict the impact of fuel composition on lean blowoff and flashback. Correlations for operability limits have been reported, though results are more consistent for blowoff compared to flashback. Yet, even for blowoff, some disagreement regarding fuel composition effects are evident. In the present work, promising correlations and parameters for lean blow off and flashback in a swirl stabilized lean premixed combustor are evaluated. Measurements are conducted for fuel compositions ranging from pure natural gas to pure hydrogen under different levels of preheat and air flow rates. The results are used to evaluate the ability of existing approaches to predict blowoff and flashback. The results show that, while a Damköhler number approach for blowoff is promising, important considerations are required in applying the method. For flashback, the quench constant parameter suggested for combustion induced vortex breakdown was applied and found to have limited success for predicting flashback in the present configuration.


Author(s):  
Pradip Xavier ◽  
Mickael Pires ◽  
Alexis Vandel ◽  
Bruno Renou ◽  
Gilles Cabot ◽  
...  

Development of lean premixed (LP) combustion is still a challenge as it results in considerable constraints for the combustor design. Indeed, new combustors using LP combustion are more prone to flashback, blow-off, or even thermo-acoustic instabilities. A detailed understanding of mechanisms leading to such extreme conditions is then crucial to reduce pollutant emissions, widen the range of operating conditions, and reduce design time. This paper reports the experimental study of an innovative LP trapped vortex combustor (TVC). The TVC concept uses a recirculating rich flow trapped in a cavity to create a stable flame that continuously ignites a main lean mixture passing above the cavity. This concept gave promising performances but some workers highlighted the existence of combustion instabilities for some operating conditions. Detailed studies have therefore been carried out in order to understand the occurrence of these drastic operating conditions. Results showed that the cavity flow dynamics in conjunction with the location of the interfacial mixing zone (between the cavity and the mainstream) were the driving forces to obtain stable combustion regimes. The goal of this work has been to take advantage of these detailed recommendations to determine stability maps, trends, and dimensionless parameters which could be easily used as early-design rules. For this reason, the study introduced a simple and robust criterion, based on the global pressure fluctuation energy. The latter was used to distinguish stable and unstable modes. An aerodynamic momentum flux ratio and a chemical stratification ratio (taken between the cavity and the mainstream) were defined to scale all measurements. Results indicated that the mainstream velocity was critically important to confine the cavity and to prevent combustion instabilities. Remarkably, this trend was verified and even more pronounced for larger cavity powers. In addition, flame stabilization above the cavity resulted in the existence of specific stratification ratios, in order to obtain a soft gradient of gas composition between the rich and lean regions. Finally, a linear relation between the mainstream and cavity velocities became apparent, thereby making possible to simply predict the combustor stability.


2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Hamidreza Khodayari ◽  
Fathollah Ommi ◽  
Zoheir Saboohi

Abstract The purpose of this study is to predict the pollutant emissions generated within an aero-engine combustor model using the computational fluid dynamics-chemical reactor network (CFD-CRN) approach by modeling combustion in highly swirled flows. The selected test case is a laboratory double swirled combustor that came with an extensive experimental database from previous works for CH4/air diffusion flames at atmospheric pressure. The CFD-CRN modeling approach is initiated by solving Reynolds-averaged Navier–Stokes (RANS) equations for a 3D computational domain. The numerically achieved time-averaged values of the velocity components are in good agreement with the experimental data for two different thermal power. The CRN is obtained by dividing the flow field into ideal chemical reactors using various filters on the CFD results. The temperature, axial velocity, CH4, and O2 mass fractions distributions are selected as the splitting criteria for constructing the CRN. An uncertainty analysis is carried out to investigate the effects of different splitting approaches for the temperature criteria since it significantly affected the pollutant emissions in the gas turbine combustor. The simulations of the pollutant emissions are performed via the detailed gas-phase chemical kinetic mechanism of GRI-Mech 3.0. The nonlinear distribution of the temperature intervals result in lower uncertainty and provide reliable results even with a small number of ideal reactors. Also, it is observed that the CRN can be used in different operating conditions and provide suitable results if it is constructed with exceptional consideration. Moreover, a parametric study is performed by varying the equivalence ratio and air inlet temperature to investigate the trends of the NO and CO emissions.


Author(s):  
Arman Ahamed Subash ◽  
Haisol Kim ◽  
Sven-Inge Möller ◽  
Mattias Richter ◽  
Christian Brackmann ◽  
...  

Abstract Experimental investigations were performed using a standard 3rd generation dry low emission (DLE) burner under atmospheric pressure to study the effect of central and pilot fuel addition, load variations and H2 enrichment in a NG flame. High-speed OH-PLIF and OH-chemiluminescence imaging were employed to investigate the flame stabilization, flame turbulence interactions, and flame dynamics. Along with the optical measurements, combustion emissions were recorded to observe the effect of changing operating conditions on NOX level. The burner is used in Siemens industrial gas turbines SGT-600, SGT-700 and SGT-800 with minor hardware differences. This study thus is a step to characterize fuel and load flexibility for these turbines. Without pilot and central fuel injections in the current burner configuration, the main flame is stabilized creating a central recirculation zone. Addition of the pilot fuel strengthens the outer recirculation zone (ORZ) and moves the flame slightly downstream, whereas the flame moves upstream without affecting the ORZ when central fuel injection is added. The flame was investigated utilizing H2/NG fuel mixtures where the H2 amount was changed from 0 to 100%. The flame becomes more compact, the anchoring position moves closer to the burner exit and the OH signal distribution becomes more distinct for H2 addition due to increased reaction rate, diffusivity, and laminar burning velocity. Changing the load from part to base, similar trends were observed in the flame behavior but in this case due to the higher heat release because of increased turbulence intensity.


Author(s):  
M Capobianco

The paper presents the latest results of a wide investigation performed at the University of Genoa on the control of automotive direct injection (DI) diesel engines. A dedicated procedure was developed which enables analysis of the behaviour of engine operating parameters as a function of two control variables with a limited amount of experimental information and the definition of proper control strategies. A first application of the procedure is presented in the paper with reference to a typical turbocharged DI diesel engine for automotive applications. The exhaust gas recirculation (EGR) rate and the position of the turbocharger waste-gate regulating valve were assumed as control variables and the behaviour of the most important engine parameters was analysed in a wide range for 15 steady state operating conditions related to the European driving cycle. Particular attention was paid to the most significant pollutant emissions and to the exhaust boundary conditions for the application of a low temperature lean de-NOx catalyst. Two different control strategies were also developed by which the catalyst conversion efficiency and the NOx engine tail pipe emission were individually optimized, taking account of some operating limits for specific parameters.


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