Cycle Optimization of Mixed High Bypass Turbofan

Author(s):  
Adel Ghenaiet

This paper presents a parametric study and an optimization approach, targeting the design of optimum mixed turbofan engines employed by long-range passenger aircraft. The first part of this paper concerns a parametric analysis carried out with the aim of highlighting the effects of principal design criteria on engine performance in terms of specific thrust and specific fuel consumption. The second part deals with the optimization to find the design parameters concurrently minimizing the specific fuel consumption at cruise. The backbone of the optimization approach consists of a genetic algorithm and a developed engine performance analysis method for both design point and off-design operations. This latter employs closed form analytical expressions instead of numerical solution using pre-defined components’ maps. This approach is deemed sufficient for simple feasibility studies carried out during the course of conceptual and preliminary designs. The strong coupling between the core and bypass streams has constrained the range of physical properties and reduced the space of search for the optimum. The results show possible benefits from utilizing the mixing of gases and a common propelling nozzle, which in some cases may increase the propulsive efficiency.

Author(s):  
Adel Ghenaiet

This paper presents an evolutionary approach as the optimization framework to design for the optimal performance of a high-bypass unmixed turbofan to match with the power requirements of a commercial aircraft. The parametric analysis had the objective to highlight the effects of the principal design parameters on the propulsive performance in terms of specific fuel consumption and specific thrust. The design optimization procedure based on the genetic algorithm PIKAIA coupled to the developed engine performance analyzer (on-design and off-design) aimed at finding the propulsion cycle parameters minimizing the specific fuel consumption, while meeting the required thrusts in cruise and takeoff and the restrictions of temperatures limits, engine size and weight as well as pollutants emissions. This methodology does not use engine components’ maps and operates on simplifying assumptions which are satisfying the conceptual or early design stages. The predefined requirements and design constraints have resulted in an engine with high mass flow rate, bypass ratio and overall pressure ratio and a moderate turbine inlet temperature. In general, the optimized engine is fairly comparable with available engines of equivalent power range.


Author(s):  
Konstantinos G. Kyprianidis ◽  
Andrew M. Rolt ◽  
Tomas Grönstedt

The reduction of CO2 emissions is strongly linked with the improvement of engine specific fuel consumption, along with the reduction of engine nacelle drag and weight. One alternative design approach to improving specific fuel consumption is to consider a geared fan combined with an increased overall pressure ratio intercooled core performance cycle. The thermal benefits from intercooling have been well documented in the literature. Nevertheless, there is very little information available in the public domain with respect to design space exploration of such an engine concept when combined with a geared fan. The present work uses a multidisciplinary conceptual design tool to analyze the option of an intercooled core geared fan aero engine for long haul applications with a 2020 entry into service technology level assumption. With minimum mission fuel in mind, the results indicate as optimal values a pressure ratio split exponent of 0.38 and an intercooler mass flow ratio of 1.18 at hot-day top of climb conditions. At ISA midcruise conditions a specific thrust of 86 m/s, a jet velocity ratio of 0.83, an intercooler effectiveness of 56%, and an overall pressure ratio value of 76 are likely to be a good choice. A 70,000 lbf intercooled turbofan engine is large enough to make efficient use of an all-axial compression system, particularly within a geared fan configuration, but intercooling is perhaps more likely to be applied to even larger engines. The proposed optimal jet velocity ratio is actually higher than the value one would expect by using standard analytical expressions, primarily because this design variable affects core efficiency at mid-cruise due to a combination of several different subtle changes to the core cycle and core component efficiencies at this condition. The analytical expressions do not consider changes in core efficiency and the beneficial effect of intercooling on transfer efficiency, nor do they account for losses in the bypass duct and jet pipe, while a relatively detailed engine performance model, such as the one utilized in this study, does. Mission fuel results from a surrogate model are in good agreement with the results obtained from a rubberized-wing aircraft model for some of the design parameters. This indicates that it is possible to replace an aircraft model with specific fuel consumption and weight penalty exchange rates. Nevertheless, drag count exchange rates have to be utilized to properly assess changes in mission fuel for those design parameters that affect nacelle diameter.


2017 ◽  
Vol 139 (12) ◽  
Author(s):  
Syed J. Khalid

Cruise specific fuel consumption (SFC) of turbofan engines is a key metric for increasing airline profitability and for reducing CO2 emissions. Although increasing design bypass ratio (BPR) of separate exhaust turbofan configurations improves cruise SFC, further improvements can be obtained with online control actuated variable geometry modulations of bypass nozzle throat area, core nozzle throat area, and compressor variable vanes (CVV/CVG). The scope of this paper is to show only the benefits possible, and the process used in determining those benefits, and not to suggest any particular control algorithm for searching the best combination of the control effectors. A parametric cycle study indicated that the effector modulations could increase the cruise BPR, core efficiency, transmission efficiency, propulsive efficiency, and ideal velocity ratio resulting in a cruise SFC improvement of as much as 2.6% depending upon the engine configuration. The changes in these metrics with control effector variations will be presented. Scheduling of CVV is already possible in legacy digital controls; perturbation to this schedule and modulation of nozzle areas should be explored in light of the low bandwidth requirements at steady-state cruise conditions.


Author(s):  
Syed Khalid

Cruise specific fuel consumption (SFC) of turbofan engines is a key metric for increasing airline profitability and for reducing CO2 emissions. Although increasing design bypass ratio (BPR) of separate exhaust turbofan configurations improves cruise SFC, further improvements can be obtained with control actuated variable geometry modulations of core nozzle throat area, bypass nozzle throat area, and compressor variable vanes (CVV). The scope of this paper is to show only the benefits possible, and the process used in determining those benefits, and not to suggest any particular control algorithm for searching the best combination of the control effectors. A parametric cycle study indicated that the effector modulations could increase the cruise BPR, core efficiency, transmission efficiency, propulsive efficiency, and ideal velocity ratio resulting in a cruise SFC improvement of as much as 2.6% depending upon the engine configuration. The changes in these metrics with control effector variations will be presented. Modulation of CVV is already possible in legacy digital controls, and modulation of nozzle areas should be explored in light of the low bandwidth requirements at steady-state cruise conditions.


Author(s):  
Konstantinos G. Kyprianidis ◽  
Andrew M. Rolt ◽  
Tomas Grönstedt

Reduction of CO2 emissions is strongly linked with the improvement of engine specific fuel consumption, as well as the reduction of engine nacelle drag and weight. One alternative design approach to improving specific fuel consumption is to consider a geared fan combined with an increased overall pressure ratio intercooled core performance cycle. Thermal benefits from intercooling have been well documented in the literature. Nevertheless, there is very little information available in the public domain with respect to design space exploration of such an engine concept when combined with a geared fan. The present work uses a multidisciplinary conceptual design tool to analyse the option of an intercooled core geared fan aero engine for long haul applications with a 2020 entry into service technology level assumption. With minimum mission fuel in mind, the results indicate as optimal values a pressure ratio split exponent of 0.38 and an intercooler mass flow ratio just below 1.2 at hot-day top of climb conditions. At ISA mid-cruise conditions a specific thrust of 86m/s, a jet velocity ratio of 0.83, an intercooler effectiveness of 55% and an overall pressure ratio value of 76 are likely to be a good choice. A 70,000lbf intercooled turbofan engine is large enough to make efficient use of an all-axial compression system, particularly within a geared fan configuration, but intercooling is perhaps more likely to be applied to even larger engines. The proposed optimal jet velocity ratio is actually higher than the value one would expect by using standard analytical expressions primarily because this design variable affects core efficiency at mid-cruise due to a combination of several different subtle changes to the core cycle and core component efficiencies at this condition. Analytical expressions do not consider changes in core efficiency and the beneficial effect of intercooling on transfer efficiency, nor account for losses in the bypass duct and jet pipe, whilst a relatively detailed engine performance model such as the one utilised in this study does. Mission fuel results from a surrogate model are in good agreement with the results obtained from a rubberised-wing aircraft model for some of the design parameters. This indicates that it is possible to replace an aircraft model with specific fuel consumption and weight penalty exchange rates. Nevertheless, drag count exchange rates have to be utilised to properly assess changes in mission fuel for those design parameters that affect nacelle diameter.


Author(s):  
Dimitrios T. Hountalas ◽  
Spiridon Raptotasios ◽  
Antonis Antonopoulos ◽  
Stavros Daniolos ◽  
Iosif Dolaptzis ◽  
...  

Currently the most promising solution for marine propulsion is the two-stroke low-speed diesel engine. Start of Injection (SOI) is of significant importance for these engines due to its effect on firing pressure and specific fuel consumption. Therefore these engines are usually equipped with Variable Injection Timing (VIT) systems for variation of SOI with load. Proper operation of these systems is essential for both safe engine operation and performance since they are also used to control peak firing pressure. However, it is rather difficult to evaluate the operation of VIT system and determine the required rack settings for a specific SOI angle without using experimental techniques, which are extremely expensive and time consuming. For this reason in the present work it is examined the use of on-board monitoring and diagnosis techniques to overcome this difficulty. The application is conducted on a commercial vessel equipped with a two-stroke engine from which cylinder pressure measurements were acquired. From the processing of measurements acquired at various operating conditions it is determined the relation between VIT rack position and start of injection angle. This is used to evaluate the VIT system condition and determine the required settings to achieve the desired SOI angle. After VIT system tuning, new measurements were acquired from the processing of which results were derived for various operating parameters, i.e. brake power, specific fuel consumption, heat release rate, start of combustion etc. From the comparative evaluation of results before and after VIT adjustment it is revealed an improvement of specific fuel consumption while firing pressure remains within limits. It is thus revealed that the proposed method has the potential to overcome the disadvantages of purely experimental trial and error methods and that its use can result to fuel saving with minimum effort and time. To evaluate the corresponding effect on NOx emissions, as required by Marpol Annex-VI regulation a theoretical investigation is conducted using a multi-zone combustion model. Shop-test and NOx-file data are used to evaluate its ability to predict engine performance and NOx emissions before conducting the investigation. Moreover, the results derived from the on-board cylinder pressure measurements, after VIT system tuning, are used to evaluate the model’s ability to predict the effect of SOI variation on engine performance. Then the simulation model is applied to estimate the impact of SOI advance on NOx emissions. As revealed NOx emissions remain within limits despite the SOI variation (increase).


Author(s):  
Teja Gonguntla ◽  
Robert Raine ◽  
Leigh Ramsey ◽  
Thomas Houlihan

The objective of this project was to develop both engine performance and emission profiles for two test fuels — a 6% water-in-diesel oil emulsion (DOE-6) fuel and a neat diesel (D100) fuel. The testing was performed on a single cylinder, direct-injection, water-cooled diesel engine coupled to an eddy current dynamometer. Output parameters of the engine were used to calculate Brake Specific Fuel Consumption (BSFC) and Engine Efficiency (η) for each test fuel. DOE-6 fuels generated a 24% reduction in NOX and a 42% reduction in Carbon Monoxide emissions over the tested operating conditions. DOE-6 fuels presented higher ignition delays — between 1°-4°, yielded 1%–12% lower peak cylinder pressures and produced up to 5.5% lower exhaust temperatures. Brake Specific Fuel consumption increased by 6.6% for the DOE-6 fuels as compared to the D100 fuels. This project is the first research done by a New Zealand academic institution on water-in-diesel emulsion fuels.


2021 ◽  
Vol 8 (1) ◽  
pp. H16-H20
Author(s):  
A.V.N.S. Kiran ◽  
B. Ramanjaneyulu ◽  
M. Lokanath M. ◽  
S. Nagendra ◽  
G.E. Balachander

An increase in fuel utilization to internal combustion engines, variation in gasoline price, reduction of the fossil fuels and natural resources, needs less carbon content in fuel to find an alternative fuel. This paper presents a comparative study of various gasoline blends in a single-cylinder two-stroke SI engine. The present experimental investigation with gasoline blends of butanol and propanol and magnesium partially stabilized zirconium (Mg-PSZ) as thermal barrier coating on piston crown of 100 µm. The samples of gasoline blends were blended with petrol in 1:4 ratios: 20 % of butanol and 80 % of gasoline; 20 % of propanol and 80 % of gasoline. In this work, the following engine characteristics of brake thermal efficiency (BTH), specific fuel consumption (SFC), HC, and CO emissions were measured for both coated and non-coated pistons. Experiments have shown that the thermal efficiency is increased by 2.2 % at P20. The specific fuel consumption is minimized by 2.2 % at P20. Exhaust emissions are minimized by 2.0 % of HC and 2.4 % of CO at B20. The results strongly indicate that the combination of thermal barrier coatings and gasoline blends can improve engine performance and reduce exhaust emissions.


2021 ◽  
Vol 8 (3) ◽  
pp. 89-96
Author(s):  
Herbert Hasudungan Siahaan ◽  
Armansyah H Tambunan ◽  
Desrial ◽  
Soni Solistia Wirawan

A helical barrier as air-biogas mixing device was designed and tested for direct use of biogas from digester in otto cycle generator set. Homogeneity of the air-fuel mixture can give better combustion reaction and increase engine power. The design was based on simulation, which shows that a 0.039 m length of helical barrier gave a 5% increase in power compared to non-helical barrier. Likewise, the simulations also showed that the helical barrier reduced specific fuel consumption (SFC) by 8%. Accordingly, the mixer with helical barrier was designed, and fabricated. Its performance test confirms the improvement resulted by using helical barriers as air-biogas mixer in the engine. The experiment showed that the power increased by 5% when using helical barrier, while SFC decreased by 4.5%. It is concluded that the helical barrier can increase the homogeneity of the mixture resulting in better engine performance. Besides, emissions produced from the engine using a helical barrier also decreased.


Author(s):  
A. Goulas ◽  
S. Donnerhack ◽  
M. Flouros ◽  
D. Misirlis ◽  
Z. Vlahostergios ◽  
...  

Aiming in the direction of designing more efficient aero engines, various concepts have been developed in recent years, among which is the concept of an intercooled and recuperative aero engine. Particularly in the area of recuperation, MTU Aero Engines has been driving research activities in the last decade. This concept is based on the use of a system of heat exchangers mounted inside the hot-gas exhaust nozzle (recuperator). Through the operation of the system of heat exchangers, the heat from the exhaust gas, downstream the LP turbine of the jet engine is driven back to the combustion chamber. Thus, the preheated air enters the engine combustion chamber with increased enthalpy, providing improved combustion and by consequence, increased fuel economy and low-level emissions. If additionally an intercooler is placed between the compressor stages of the aero engine, the compressed air is then cooled by the intercooler thus, less compression work is required to reach the compressor target pressure. In this paper an overall assessment of the system is presented with particular focus on the recuperative system and the heat exchangers mounted into the aero engine’s exhaust nozzle. The herein presented results were based on the combined use of CFD computations, experimental measurements and thermodynamic cycle analysis. They focus on the effects of total pressure losses and heat exchanger efficiency on the aero engine performance especially the engine’s overall efficiency and the specific fuel consumption. More specifically, two different hot-gas exhaust nozzle configurations incorporating modifications in the system of heat exchangers are examined. The results show that significant improvements can be achieved in overall efficiency and specific fuel consumption hence contributing into the reduction of CO2 and NOx emissions. The design of a more sophisticated recuperation system can lead to further improvements in the aero engine efficiency in the reduction of fuel consumption. This work is part of the European funded research program LEMCOTEC (Low Emissions Core engine Technologies).


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