Modeling of Compressor Drum Cavities With Radial Inflow

Author(s):  
D. Amirante ◽  
Z. Sun ◽  
J. W. Chew ◽  
N. J. Hills ◽  
N. R. Atkins

Reynolds-Averaged Navier-Stokes (RANS) computations have been conducted to investigate the flow and heat transfer between two co-rotating discs with an axial throughflow of cooling air and a radial bleed introduced from the shroud. The computational fluid dynamics (CFD) models have been coupled with a thermal model of the test rig, and the predicted metal temperature compared with the thermocouple data. CFD solutions are shown to vary from a buoyancy driven regime to a forced convection regime, depending on the radial inflow rate prescribed at the shroud. At a high radial inflow rate, the computations show an excellent agreement with the measured temperatures through a transient rig condition. At a low radial inflow rate, the cavity flow is destabilized by the thermal stratification. Good qualitative agreement with the measurements is shown, although a significant over-prediction of disc temperatures is observed. This is associated with under prediction of the penetration of the axial throughflow into the cavity. The mismatch could be the result of strong sensitivity to the prescribed inlet conditions, in addition to possible shortcomings in the turbulence modeling.

Author(s):  
Anil K. Tolpadi ◽  
James A. Tallman ◽  
Lamyaa El-Gabry

Conventional heat transfer design methods for turbine airfoils use 2-D boundary layer codes (BLC) combined with empiricism. While such methods may be applicable in the mid span of an airfoil, they would not be very accurate near the end-walls and airfoil tip where the flow is very three-dimensional (3-D) and complex. In order to obtain accurate heat transfer predictions along the entire span of a turbine airfoil, 3-D computational fluid dynamics (CFD) must be used. This paper describes the development of a CFD based design system to make heat transfer predictions. A 3-D, compressible, Reynolds-averaged Navier-Stokes CFD solver with k-ω turbulence modeling was used. A wall integration approach was used for boundary layer prediction. First, the numerical approach was validated against a series of fundamental airfoil cases with available data. The comparisons were very favorable. Subsequently, it was applied to a real engine airfoil at typical design conditions. A discussion of the features of the airfoil heat transfer distribution is included.


Author(s):  
Abdul A. Jaafar ◽  
Fariborz Motallebi ◽  
Michael Wilson ◽  
J. Michael Owen

In this paper, new experimental results are presented for the flow in a co-rotating disc system with a rotating inner cylinder and a stationary stepped outer casing. The configuration is based on a turbine disc-cooling system used in a gas turbine engine. One of the rotating discs can be heated, and cooling air is introduced through discrete holes angled inward at the periphery of this disc. The cooling air leaves the system through axial clearances between the discs and the outer casing. Some features of computed flows, and both measured and computed heat transfer, were reported previously for this system. New velocity measurements, obtained using Laser Doppler Anemometry, are compared with results from axisymmetric, steady, turbulent flow computations obtained using a low-Reynolds-number k-ε turbulence model. The measurements and computations show that the tangential component of velocity is invariant with axial location in much of the cavity, and the data suggest that Rankine (combined free and forced) vortex flow occurs. The computations fail to reproduce this behaviour, and there are differences between measured and computed details of secondary flow recirculations. Possible reasons for these discrepancies, and their importance for the prediction of associated heat transfer, are discussed.


2019 ◽  
Vol 40 (5) ◽  
pp. 1021-1039 ◽  
Author(s):  
Khalid M Saqr ◽  
Sherif Rashad ◽  
Simon Tupin ◽  
Kuniyasu Niizuma ◽  
Tamer Hassan ◽  
...  

Despite the plethora of published studies on intracranial aneurysms (IAs) hemodynamic using computational fluid dynamics (CFD), limited progress has been made towards understanding the complex physics and biology underlying IA pathophysiology. Guided by 1733 published papers, we review and discuss the contemporary IA hemodynamics paradigm established through two decades of IA CFD simulations. We have traced the historical origins of simplified CFD models which impede the progress of comprehending IA pathology. We also delve into the debate concerning the Newtonian fluid assumption used to represent blood flow computationally. We evidently demonstrate that the Newtonian assumption, used in almost 90% of studies, might be insufficient to describe IA hemodynamics. In addition, some fundamental properties of the Navier–Stokes equation are revisited in supplementary material to highlight some widely spread misconceptions regarding wall shear stress (WSS) and its derivatives. Conclusively, our study draws a roadmap for next-generation IA CFD models to help researchers investigate the pathophysiology of IAs.


2011 ◽  
Vol 134 (3) ◽  
Author(s):  
Umesh Javiya ◽  
John W. Chew ◽  
Nicholas J. Hills ◽  
Leisheng Zhou ◽  
Mike Wilson ◽  
...  

The accuracy of computational fluid dynamics (CFD) for the prediction of flow and heat transfer in a direct transfer preswirl system is assessed through a comparison of CFD results with experimental measurements. Axisymmetric and three-dimensional (3D) sector CFD models are considered. In the 3D sector models, the preswirl nozzles or receiver holes are represented as axisymmetric slots so that steady state solutions can be assumed. A number of commonly used turbulence models are tested in three different CFD codes, which were able to capture all of the significant features of the experiments. A reasonable quantitative agreement with experimental data for static pressure, total pressure, and disk heat transfer is found for the different models, but all models gave results that differ from the experimental data in some respect. The more detailed 3D geometry did not significantly improve the comparison with experiment, which suggests deficiencies in the turbulence modeling, particularly in the complex mixing region near the preswirl nozzle jets. The predicted heat transfer near the receiver holes was also shown to be sensitive to near-wall turbulence modeling. Overall, the results are encouraging for the careful use of CFD in preswirl-system design.


2019 ◽  
Vol 7 (7) ◽  
pp. 211 ◽  
Author(s):  
XinLong Zhang ◽  
Zhuang Lin ◽  
Simone Mancini ◽  
Ping Li ◽  
Ze Li ◽  
...  

A detailed description of the flooding process is crucial to analyze the complex hydrodynamic behaviors and enhance the survivability of the damaged ship. In this paper, through establishing three typical damage scenarios with various locations, the commercial software CD Adapco STAR-CCM+ based on the Reynolds-Averaged Navier-Stokes (RANS) solver is applied to simulate the flooding process involving multiple compartments. The basic computational fluid dynamics (CFD) models and specific simulation settings are elaborated. The volume of fluid (VOF) method combined with the user defined field function is developed to distribute the initial free surface. The captured flooding process indicates that the air compression due to the restricted ventilation decreases the flooding amount. The obtained flooding time can provide necessary data to support for appropriate rescue management and evacuation options.


1993 ◽  
Vol 115 (1) ◽  
pp. 93-102 ◽  
Author(s):  
C. C. Hwang ◽  
Genxing Zhu ◽  
M. Massoudi ◽  
J. M. Ekmann

In swirling turbulent flows, the structure of turbulence is nonhomogeneous and anisotropic and it has been observed that the assumptions leading to the formulation of the k-ε model, which is used very often in many engineering applications, are inadequate for highly swirling flows. Furthermore, even with the various modifications made to the k-ε model, it is still not capable of describing secondary flows in noncircular ducts and it cannot predict non-zero normal-Reynolds-stress differences. Recently Speziale (1987) has developed a nonlinar k-ε model, which extends the range of validity of the standard k-ε model while maintaining most of the interesting features of the k-ε model; for example, the ease of application in existing Computational Fluid Dynamics (CFD) codes. In this work, we will use the nonlinear k-ε closure to model the turbulence in combustors. The particular combustor geometries selected for this study are (i) the flow in a round pipe entering an expansion into another coaxial round pipe, and (ii) the flow in two confined co-axial swirling jets. The results show that there are no significant differences in the performance of the two models. It is speculated that the inlet conditions for k and ε may play as crucial a role in achieving predicted accuracy as turbulence modeling details. Also it is possible that weaknesses in the performance of the modeled equations for k and ε may have masked differences in the two models.


Author(s):  
John D. Northall

This paper describes the inclusion of variable gas properties within a Reynolds average Navier-Stokes solver for turbomachinery and its application to multi-stage turbines. Most current turbomachinery CFD models the gas as perfect with constant specific heats. However, the specific heat at constant pressure, CP, can vary significantly. This is most marked in the turbine where large variations of temperature are combined with variations in the fuel air ratio. In the current model CP is computed as a function of the local temperature and fuel air ratio using polynomial curve fits to represent the real gas behaviour. The importance of variable gas properties is assessed by analysing a multi-stage turbine typical of the core stages of a modern aero-engine. This calculation includes large temperature variations due to radial profiles at inlet, the addition of cooling air and work extraction through the machine. The calculation also includes local variations in fuel-air ratio resulting from the inlet profile and the dilution of the mixture by the addition of coolant air. A range of gas models is evaluated. The addition of variable gas properties is shown to have no significant effect on the convergence of the algorithm, and the extra computational costs are modest. The models are compared with emphasis on the parameters of importance in turbine design, such as capacity, work and efficiency.


Author(s):  
James A. Tallman

Computational Fluid Dynamics (CFD) was used to predict the turbine airfoil heat transfer for the high-pressure vane and high-pressure blade of a modern, one and one half stage turbine at its correct scale. Airfoil pressure and heat transfer measurements were recently obtained for the turbine in a transient shock tunnel facility, which allows for the replication of the actual engine turbine’s design corrected speed, pressure ratio, and gas-to-metal temperature ratio. A 3-D, compressible, Reynolds-averaged Navier-Stokes CFD solver with k-ω turbulence modeling was used for the CFD predictions. The turbulence model’s implementation into the numerical procedure was modified slightly, in order to better capture the model’s intended near-wall behavior and resolve the heat transfer prediction. Both the high-pressure vane and high-pressure blade were computed as steady-state flows and for two different turbine Reynolds number settings. Overall, the predictions compare very favorably with the measurement for both pressure and heat transfer at the mid-span location. A discussion of the features of the airfoil heat transfer distribution is included.


Author(s):  
Sulfickerali Noor Mohamed ◽  
John W. Chew ◽  
Nicholas J. Hills

Previous studies have indicated some differences between steady computational fluid dynamics (CFD) predictions of flow in a rotor–stator disk cavity with rotating bolts compared to measurements. Recently, time-dependent CFD simulations have revealed the unsteadiness present in the flow and have given improved agreement with measurements. In this paper, unsteady Reynolds averaged Navier–Stokes (URANS) 360 deg model CFD calculations of a rotor–stator cavity with rotor bolts were performed in order to better understand the flow and heat transfer within a disk cavity previously studied experimentally by other workers. It is shown that the rotating bolts generate unsteadiness due to wake shedding which creates time-dependent flow patterns within the cavity. At low throughflow conditions, the unsteady flow significantly increases the average disk temperature. A systematic parametric study is presented giving insight into the influence of number of bolts, mass flow rate, cavity gap ratio, and the bolts-to-shroud gap ratio on the time-dependent flow within the cavity.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Zhanwei Liu ◽  
Xinyu Li ◽  
Tenglong Cong ◽  
Rui Zhang ◽  
Lingyun Zheng ◽  
...  

The prediction of flow and heat transfer characteristics of liquid sodium with CFD technology is of significant importance for the design and safety analysis of sodium-cooled fast reactor. The accuracies and uncertainties of the CFD models should be evaluated to improve the confidence of the numerical results. In this work, the uncertainties from the turbulent model, boundary conditions, and physical properties for the flow and heat transfer of liquid sodium were evaluated against the experimental data. The results of uncertainty quantization show that the maximum uncertainties of the Nusselt number and friction coefficient occurred in the transition zone from the inlet to the fully developed region in the circular tube, while they occurred near the reattachment point in the backward-facing step. Furthermore, in backward-facing step flow, the maximum uncertainty of temperature migrated from the heating wall to the geometric center of the channel, while the maximum uncertainty of velocity occurred near the vortex zone. The results of sensitivity analysis illustrate that the Nusselt number was negatively correlated with the thermal conductivity and turbulent Prandtl number, while the friction coefficient was positively correlated with the density and Von Karman constant. This work can be a reference to evaluate the accuracy of the standard k-ε model in predicting the flow and heat transfer characteristics of liquid sodium.


Sign in / Sign up

Export Citation Format

Share Document