CFD Simulation of Air Ingestion in a Squeeze Film Damper

Author(s):  
Wang Yan ◽  
Li Xuesong ◽  
Li Yuhong

Abstract Squeeze film damper (SFD) is widely adopted in the high performance rotor-bearing systems to eliminate rotor vibration and improve stability. Experiments show that the air ingestion from the open end would have notable impact on the SFD performance. Multiphase Computational Fluid Dynamics (CFD) calculation on the air ingestion in the SFD is conducted in this work. Results are validated with the experimental data to prove the capability of the multiphase CFD on predicting the air ingestion. Air and oil flow in the SFD are analyzed in details. By comparing the CFD results with and without air ingestion, the effect of air ingestion is revealed. Results show that CFD is capable of predicting the air-oil flow in the SFD. The maximum air region is located in the vicinity of the largest bearing clearance region rather than the low pressure zone. And air ingestion in the largest bearing clearance region counteracts the hydrodynamic pressure effect in the vicinity.


Author(s):  
Tuyen Vu Nguyen ◽  
Weiguang Li

The dynamic and hydrodynamic properties of the pad in the fluid pivot journal bearing are investigated in this paper. Preload coefficients, recess area, and size gap, which were selected as input parameters to investigate, are important parameters of fluid pivot journal bearing. The pad’s pendulum angle, lubricant oil flow through the gap, and recess pressure which characterizes the squeeze film damper were investigated with different preload coefficients, recess area, and gap sizes. The computational models were established and numerical methods were used to determine the equilibrium position of the shaft-bearing system. Since then, the pendulum angle of the pad, liquid flow, and recess pressure were determined by different eccentricities.



2012 ◽  
Vol 621 ◽  
pp. 196-199
Author(s):  
Shui Ping LI ◽  
Ya Li Yuan ◽  
Lu Gang Shi

Numerical simulation method of the internal flow field of fluid machinery has become an important technology in the study of fluid machinery design. In order to obtain a high-performance cement slurry mixer, computational fluid dynamics (CFD) techniques are used to simulate the flow field in the mixer, and the simulation results are studied. According to the analysis results, the structural parameters of the mixer are modified. The results show the mixer under the revised parameters meet the design requirements well. So CFD analysis method can shorten design period and provide valuable theoretical guidance for the design of fluid machinery.



Author(s):  
Yu Wang ◽  
Hamn-Ching Chen ◽  
Guilherme Vaz ◽  
Simon Burmester

Abstract The application of a computational fluid dynamics (CFD) code to simulate the response of a semi-submersible floating wind turbine under pitch decay motion was investigated in this study. Estimation of the natural period, the hydrodynamic damping and the flow characteristics were the main focus of this study. An extensive verification study of the simulation results was conducted to improve the confidence and reliability of the numerical simulation by the estimation of the numerical errors and uncertainties. The time series of pitch motion was plotted against model test data. In addition, the pitch period and hydrodynamic damping were calculated and compared to experimental data. Detailed flow characteristics as vorticity field and hydrodynamic pressure field on the floater surface were illustrated after post processing of the computational data. The results of the flow characteristics suggest that the heave damping plates were a major contributor to the hydrodynamic damping of this floater in pitch decay.



1993 ◽  
Vol 115 (2) ◽  
pp. 353-359 ◽  
Author(s):  
A. El-Shafei

A new concept for actively controlling high-speed rotating machinery is investigated both analyically and experimentally. The controlling mechanism consists of a hybrid squeeze film damper (patent pending) that can be adaptively controlled to change its characteristics according to the instructions of a controller. In an extreme case the hybrid damper can act as a long damper, which is shown to be effective in reducing the amplitude of vibration of rotating machinery. In the other extreme the hybrid damper acts as a short damper, which is shown to be effective in reducing the force transmitted to the support. In the long damper configuration the oil flow is circumferential, while in the short damper configuration the oil flow is predominantly axial. The hybrid damper is designed to operate in either the short or the long damper configuration by controlling the positions of two movable sealing rings. The hybrid damper was tested on a Bently Nevada Rotor Kit and it is shown experimentally that the long damper configuration is extremely efficient at controlling the amplitude of vibration and the short damper configuration reduces the force transmitted to the support.



Author(s):  
Jayaraman Kandasamy ◽  
B. L. Jaiswal ◽  
P. Sarasu ◽  
S. Sivaperumal ◽  
Dilli Babu ◽  
...  

High performance turbo machinery demands high shaft speeds, increased rotor flexibility, tighter clearances in flow passages, advanced materials, and increased tolerance to imbalances. Operation at high speeds induces severe dynamic loading with large amplitude journal motions at the bearing supports. Squeeze film dampers are essential components of high-speed turbo machinery since they offer the unique advantages of dissipation of vibration energy and isolation of structural components, as well as the capability to improve the dynamic stability characteristics of inherently unstable rotor-bearing systems. A bearing test rig is developed using 350 KW motor with variable frequency drive and has the potential of maximum operating speed up to 20,000 rpm. A squeeze film damper is used between the bearings and housing to reduce the unbalance forces transmitted to the pedestal by introducing an additional damping and thereby reduces the amplitude of vibration to acceptable level. The test rig instrumentation is capable of detecting bearing critical speed of the test rotor, and has been used for parametric studies and to monitor the temperature profile, vibration levels and pressure distribution of SFD oil film. The first critical speed of the test rotor is measured. The vibration level of the rotor system is increased with the rise of axial load together with speed. It is estimated that under all the conditions presence of oil in SFD zone reduces the vibration levels.



2018 ◽  
Vol 169 ◽  
pp. 01001
Author(s):  
Xiangyang Ye ◽  
Francesco Pisu ◽  
Stephan Grob ◽  
Mahesh Dhotre ◽  
Javier Mantilla

In a high-voltage circuit breaker, the exhaust tube connects the arc zone with the exhaust volume. During the arc interruption process, the exhaust tube transports the hot gas from the arc interruption zone to the exhaust volume through its distributed holes. The design of a high performance exhaust tube in the circuit breaker development aims for well controlled hot gas evacuation mass flow and pressure waves. In this paper, the exhaust tube behaviour is investigated using Computational Fluid Dynamics (CFD). To verify the CFD simulation, a basic experimental study with pressure measurements at different positions of the exhaust tube is performed. Further, the design parameters influencing the exhaust tube behaviour and circuit breaker performance are investigated and discussed.



Author(s):  
Shin Morishita ◽  
Jun’ichi Mitsui

Abstract A notable characteristic of Electro-Rheological (ER) fluid is the variation of its apparent viscosity with the application of an electric field. The application of this characteristic to the performance of squeeze film damper of a flexible rotor is investigated in this paper. It is shown experimentally that by controlling the supporting damping capacity continuously, rotor vibration can be reduced remarkably in a wide range of rotating speed. Moreover, the study indicates experimentally that there exists an optimum supporting damping for every vibration mode.



Author(s):  
Zhu Changsheng

Abstract Based on lots of data from an experiment of a high-speed rotor supported on squeeze film dampers, this paper analyses that how the bistable jump affects the reliability of squeeze film dampers, if the rotor system has to frequently pass through the bistable oparation speed range. It is shown that the change of the rotor vibration amplitudes caused by times of passed through bistable operation speed range is more significant than that caused by steady operating time. The users must pay much attention to the bistable jump phenomenon in the successful application of squeeze film dampers.



Author(s):  
Kuo-San Ho ◽  
Jong Liu ◽  
Christopher Urwiller ◽  
S. Murthy Konan ◽  
Bruno Aguilar

In recent years, conjugate heat transfer (CHT) computational fluid dynamics (CFD) simulation in turbomachinery played an important role in predicting metal temperature. Most of research papers of CHT CFD simulation were emphasized on the mixing plane method. In this paper the ANSYS CFX 14.0 CHT simulation using the frozen rotor approach is employed to predict the blade temperatures. The frozen rotor included five time instances in which the stator-rotor wake influence could be captured. In this study, the temperature predictions using the frozen rotor approach were compared to the mixing plane predictions and Silicon Carbide (SiC) chip measurements on three different radial spans. The frozen rotor results predicted the minimum and maximum temperatures that bounded the SiC chip data. Compared to the mixing plane predictions, the frozen rotor approach results were similar within 8 K at the mid-span. However, the frozen rotor approach provided more insight information and detailed guidance for model calibration. Finally several future works were suggested to continue striving for high performance gas turbines.



Author(s):  
Gil Jun Lee ◽  
Jay Kim ◽  
Tod Steen

Squeeze film dampers (SFDs) are used in high-speed turbomachinery to provide external damping to the system. Computational fluid dynamics (CFD) simulation is a highly effective tool to predict the performance of SFDs and obtain design guidance. It is shown that a moving reference frame (MRF) can be adopted for CFD simulation, which saves computational time significantly. MRF-based CFD analysis is validated, then utilized to design oil plenums of SFDs. Effects of the piston ring clearances, the oil groove, and oil supply ports are studied based on CFD and theoretical solutions. It is shown that oil plenum geometries can significantly affect the performance of the SFD especially when the SFD has a small clearance. The equivalent clearance is proposed as a new concept that enables quick estimation of the effect of oil plenum geometries on the SFD performance. Some design practices that have been adopted in industry are revisited to check their validity. Based on simulation results, a set of general design guidelines is proposed.



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