Numerical Analysis to Investigate the Effect of Swept Rotor on the Overall Performance of a Transonic Compressor Stage

Author(s):  
Shobhavathy M. Thimmaiah ◽  
Ramesha Gurikelu ◽  
Nisha Sherief

This paper presents the steady state numerical analyses carried out to investigate the effect of forward and backward swept rotor on the overall performance and stability margin of single stage transonic axial flow compressor. Initially, the analyses were carried out on a radially stacked rotor/baseline configuration and obtained the overall performance map of the compressor stage. These results were compared with the available experimental data for validation. Further, investigations were carried out on geometrically modified rotor with six configurations having 5, 10 and 15° forward and backward sweep. A commercial 3-Dimensional CFD package, ANSYS FLUENT was used to compute the complex flow field of transonic compressor rotors. The flow field structures were studied with the help of Mach number total pressure contours. The results of modified rotor geometry indicated that the peak adiabatic efficiency and the total pressure ratio for all the tested forward and backward swept rotor configurations are marginally higher than that of the baseline configuration at all speeds. The operating ranges of all the swept rotor configurations are found to be higher than that of the baseline configuration. The operating range is broader at lower operating speeds than at design speed condition. Rotor with 10° forward sweep and 5° backward sweep indicated the noteworthy improvement in the operating range against the baseline configuration. The stability margin of 11.3, 6.6, 5.2 and 3.5% at 60, 80, 90 and 100% of the design speed respectively compared to the baseline configuration obtained from 10° forward sweep. Rotor with 5° backward sweep showed the stability margin of 12, 4, 3.9 and 3% at 60, 80, 90 and 100% of the design speed respectively compared to the baseline configuration.

Author(s):  
Wei Wang ◽  
Wuli Chu ◽  
Haoguang Zhang ◽  
Yanhui Wu

Discrete tip injection upstream of the rotor tip is an effective technique to extend stability margin for a compressor system in an aeroengine. The current study investigates the effects of injectors’ circumferential coverage on compressor performance and stability using time-accurate three-dimensional numerical simulations for multi passages in a transonic compressor. The percentage of circumferential coverage for all the six injectors ranges from 6% to 87% for the five investigated configurations. Results indicate that circumferential coverage of tip injection can greatly affect compressor stability and total pressure ratio, but has little influence on adiabatic efficiency. The improvement of compressor total pressure ratio is linearly related with the increasing circumferential coverage. The unsteady flow fields show that there exists a non-ignorable time lag of the injection effects between the passage inlet and outlet, and blade tip loading will not decline until the injected flow reaches the passage outlet. Stability improves sharply with the increasing circumferential coverage when the coverage is less than 27%, but increases flatly for the rest. It is proven that the injection efficiency which is a measurement of averaged blockage decrement in the injected region is an effective guideline to predict the stability improvement.


Author(s):  
Giovanni A. Brignole ◽  
Florian C. T. Danner ◽  
Hans-Peter Kau

Building on the experience of previous investigations, a casing treatment was developed and applied to an axial transonic compressor stage, in literature referred to as Darmstadt Rotor 1. The aerodynamics of the experimental compressor stage was improved by applying axially orientated semicircular slots to the original plain casing, which both enhanced the operating range and design point efficiency. A gain in total pressure ratio along the entire design speed line was also observed. Within the scope of this study four different axial casing treatments were designed. Their effect on the flow in a transonic axial compressor stage was investigated parametrically using time-resolved 3D-FANS simulations with a mesh of approximately 4.8 · 106 grid points. This research aims to identify correlations between the geometrical cavity design and the changed channel flow. The findings help to formulate parameters for evaluating the performance of casing treatments. These criteria can further be used as target functions in the design optimisation process. The predicted behaviour of the transonic compressor was validated against experiments as well as an alternative numerical model, the non-linear harmonic method. Both confirmed the effect of the slots in raising efficiency as well as moving the design speed line towards higher pressure ratios. In the experiments, the addition of the slots increased the total pressure ratio at stall conditions by more than 5% and reduced mass flow from 87.5% of the design mass flow to less than 77.5% compared to the original geometry.


Author(s):  
Wenguang Fu ◽  
Peng Sun

In the boundary layer ingesting propulsion system, the compressor suffers from a non-uniform flow field. The compressor operating with distorted inflow continuously results in the loss of aerodynamic performance and stability margin. In this paper, three non-axisymmetric configurations are described for the stator of a transonic compressor to match the non-uniform flow field. The flow fields with distorted inflow at near stall condition are obtained and analyzed, the effects of the prototype stator and the three non-axisymmetric stators on aerodynamic performance are compared in detail. Results show that the non-axisymmetric stator schemes can effectively improve the stability margin of the transonic compressor and the maximum stability margin is relatively increased by 22.3% in all the three non-axisymmetric stators. The non-axisymmetric stator design is effective on decreasing the aerodynamic losses and improving the performance of the compressor operating with distorted inflow. Overall, the results show that in the design of the non-axisymmetric stator, the adoption of a curved-twisted blade and the increase of cascade solidity have the potential to reduce loss sources caused by distorted inflow.


Author(s):  
Zhao Shi Chun ◽  
Ma Shu Qin ◽  
Wang Zhao Long

The effect of blade stagger angle on the performance of a transonic compressor with low hub-tip ratio is presented in the paper. Because the original single stage compressor failed to achieve the design target, tests were conducted on the compressor with the blades twisted and with the stagger angle reduced. The results of these tests indicate that at the design speed and mass flow, the pressure ratio is 1.339, the efficiency is 0.864, which is 2.2 percent better than the design value and 5 percent better than that of the original single stage. At the same time, the discharge total pressure and temperature profiles are improved substantially. The unevenness of the total pressure profile decreases from 18 to 7 percent and that of the total temperature from 53 to 18 percent.


Author(s):  
Peng Sun ◽  
Wenguang Fu ◽  
Hong Wang ◽  
Jingjun Zhong

The adverse impacts of non-uniform inlet flow have been the focus for several decades with the increase of the operating range of engines. A deep understanding of the flow mechanism of distortion passing through a compressor is needed urgently and the improvement of the compressor performance becomes more and more important. In this paper, a non-axisymmetric stator is presented with significant non-axisymmetric characteristics in a transonic compressor to investigate compressor performance and flow field effects. A time-dependent three-dimensional Reynolds-averaged Navier-Stokes equation composed in ‘Fluent Software Pack’ is validated and used to perform the simulations. The flow fields with distorted inlet are obtained and the effects of original stator and non-axisymmetric stator in a transonic compressor are compared. The results are discussed in terms of the effects of non-axisymmetric stator on compressor performance, blockage of flow passage, rotor and stator. The results show that the non-axisymmetric stator influences not only the stator flow field but also the rotor flow field, so the efficiency and total pressure ratio are improved correspondingly.


Author(s):  
Florian C. T. Danner ◽  
Hans-Peter Kau ◽  
Martin M. Mu¨ller ◽  
Heinz-Peter Schiffer ◽  
Giovanni A. Brignole

An investigation of a single-stage transonic compressor with axial skewed slot casing treatments is presented. The studied compressor stage is characterised by a design mass flow rate of 16 kg/s at a total pressure ratio of 1.5 and a rotor tip speed of 400m/s. The research comprises experimental measurements as well as time-resolved simulations at full and part speed. Total pressure ratio measurements and efficiency speedlines are complemented by traversing downstream of the stator and static pressure measurements at the rotor end wall. The experimental work is supported by unsteady computational fluid dynamics analysis to provide further insight into the ruling flow phenomena. The simulations were carried out fully three-dimensionally in a computational domain with approximately 4.8 million grid points including the cavity mesh. The application of the axial skewed slots led to both, an enhanced operating range and an increased design point efficiency. Rises in total pressure ratio along the entire speed lines were observed.


Author(s):  
P. V. Ramakrishna ◽  
M. Govardhan

The present numerical work studies the flow field in subsonic axial compressor stator passages for: (a) preceding rotor sweep (b) preceding rotor re-staggering (three stagger angle changes: 0°, +3° and +5°); and (c) stator sweeping (two 20° forward sweep schemes). The following are the motives for the study: at the off-design conditions, compressor rotors are re-staggered to alleviate the stage mismatching by adjusting the rows to the operating flow incidence. Fundamental to this is the understanding of the effects of rotor re-staggering on the downstream component. Secondly, sweeping the rotor stages alters the axial distance between the successive rotor-stator stages and necessitates that the stator vanes must also be swept. To the best of the author’s knowledge, stator sweeping to suit such scenarios has not been reported. The computational model for the study utilizes well resolved hexahedral grids. A commercial CFD package ANSYS® CFX 11.0 was used with standard k-ω turbulence model for the simulations. CFD results were well validated with experiments. The following observations were made: (1) When the rotor passage is closed by re-staggering, with the same mass flow rate and the same stator passage area, stators were subjected to negative incidences. (2) Effect of stator sweeping on the upstream rotor flow field is insignificant. Comparison of total pressure rise carried by the downstream stators suggests that an appropriate redesign of stator is essential to match with the swept rotors. (3) While sweeping the stator is not recommended, axial sweeping is preferable over true sweeping when it is necessary.


2021 ◽  
Vol 11 (2) ◽  
pp. 780
Author(s):  
Dong Liang ◽  
Xingmin Gui ◽  
Donghai Jin

In order to investigate the effect of seal cavity leakage flow on a compressor’s performance and the interaction mechanism between the leakage flow and the main flow, a one-stage compressor with a cavity under the shrouded stator was numerically simulated using an inhouse circumferentially averaged through flow program. The leakage flow from the shrouded stator cavity was calculated simultaneously with main flow in an integrated manner. The results indicate that the seal cavity leakage flow has a significant impact on the overall performance of the compressor. For a leakage of 0.2% of incoming flow, the decrease in the total pressure ratio was 2% and the reduction of efficiency was 1.9 points. Spanwise distribution of the flow field variables of the shrouded stator shows that the leakage flow leads to an increased flow blockage near the hub, resulting in drop of stator performance, as well as a certain destructive effect on the flow field of the main passage.


Author(s):  
Chunill Hah ◽  
Douglas C. Rabe ◽  
Thomas J. Sullivan ◽  
Aspi R. Wadia

The effects of circumferential distortions in inlet total pressure on the flow field in a low-aspect-ratio, high-speed, high-pressure-ratio, transonic compressor rotor are investigated in this paper. The flow field was studied experimentally and numerically with and without inlet total pressure distortion. Total pressure distortion was created by screens mounted upstream from the rotor inlet. Circumferential distortions of 8 periods per revolution were investigated at two different rotor speeds. The unsteady blade surface pressures were measured with miniature pressure transducers mounted in the blade. The flow fields with and without inlet total pressure distortion were analyzed numerically by solving steady and unsteady forms of the Reynolds-averaged Navier-Stokes equations. Steady three-dimensional viscous flow calculations were performed for the flow without inlet distortion while unsteady three-dimensional viscous flow calculations were used for the flow with inlet distortion. For the time-accurate calculation, circumferential and radial variations of the inlet total pressure were used as a time-dependent inflow boundary condition. A second-order implicit scheme was used for the time integration. The experimental measurements and the numerical analysis are highly complementary for this study because of the extreme complexity of the flow field. The current investigation shows that inlet flow distortions travel through the rotor blade passage and are convected into the following stator. At a high rotor speed where the flow is transonic, the passage shock was found to oscillate by as much as 20% of the blade chord, and very strong interactions between the unsteady passage shock and the blade boundary layer were observed. This interaction increases the effective blockage of the passage, resulting in an increased aerodynamic loss and a reduced stall margin. The strong interaction between the passage shock and the blade boundary layer increases the peak aerodynamic loss by about one percent.


2016 ◽  
Vol 2016 ◽  
pp. 1-13 ◽  
Author(s):  
Martin Heinrich ◽  
Rüdiger Schwarze

A numerical model for the genetic optimization of the volute of a centrifugal compressor for light commercial vehicles is presented. The volute cross-sectional shape is represented by cubic B-splines and its control points are used as design variables. The goal of the global optimization is to maximize the average compressor isentropic efficiency and total pressure ratio at design speed and four operating points. The numerical model consists of a density-based solver in combination with the SSTk-ωturbulence model with rotation/curvature correction and the multiple reference frame approach. The initial validation shows a good agreement between the numerical model and test bench measurements. As a result of the optimization, the average total pressure rise and efficiency are increased by over1.0%compared to the initial designs of the optimization, while the maximum efficiency rise is nearly 2.5% atm˙corr=0.19 kg/s.


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