Theoretical Estimation of Minimum and Maximum Allowable Rotational Speed of Supercritical CO2 Inward Flow Radial Turbine

2021 ◽  
Author(s):  
Syed J. Hoque ◽  
Pramod Kumar

Abstract Supercritical CO2 inward flow radial turbines necessitate high operating speeds due to the high density of sCO2, especially in sub-MW scale power generation where rotational speeds can be in the range of 50k to 150k rpm. Although designing the turbine at these high rotational speeds is reasonable from the aerodynamic efficiency point of view but generally not practical to operate. A theoretical framework based on 1-D meanline analysis is built to evaluate the minimum and maximum rotational speed limits corresponding to a set of boundary conditions and operating constraints. The results show that minimum allowable speed depends on the inlet velocity triangle (IVT) and is constrained by inlet Mach number, inlet blade height, and inlet flow angle. On the other hand, maximum allowable speed depends on the outlet velocity triangle (OVT) and is constrained by outlet relative Mach number, outlet hub radius, and blade speed. The theoretical models are demonstrated from kilowatt to megawatt power levels, and the results are compared with commercial software and Balje’s Ns-Ds diagram. Although this study is highlighted in the context of supercritical CO2 as the working fluid, in principle, the same models are equally valid for any working fluid.

Author(s):  
С.В. Чехранов ◽  
Р.Р. Симашов

Экспериментально исследуются различные компоновки турбинных ступеней с целью обеспечения многорежимности у осевых малорасходных турбин. Определено, что под многорежимностью понимается способность турбины поддерживать величину КПД неизменной, или с небольшими изменениями в достаточно широком диапазоне изменения внешних нагрузок. С новой точки зрения обращено внимание на то, что наиболее выраженными свойствами многорежимности обладают турбины в состав которых входит вращающийся сопловой аппарат. В этой связи рассмотрены авторские результаты экспериментальных исследований биротативных турбин с большим углом поворота потока и двух-ступенчатых осевых турбин с частичным облопачиванием рабочего колеса. Выявлено, у исследованных биротативных турбин свойство многорежимности проявляется при степени парциальности, близкой к единице и регулируется путем изменения соотношения частот вращения соплового аппарата и рабочего колеса. А у одновальных турбин с частичным облопачиванием рабочего колеса свойство многорежимности проявляется в широком диапазоне изменения степени расширения в турбине также при полном подводе рабочего тела. Various arrangements of turbine stages are experimentally investigated in order to ensure multiplicity of operating levels for axial low-consumption turbines. It has been determined that multiplicity is understood as the ability of a turbine to maintain the efficiency value unchanged, or with small changes in a fairly wide range of external loads. From a new point of view, attention is drawn to the fact that the most marked properties of operating levels multiplicity are relevant to the turbines which include a rotating nozzle diaphragm. In this regard, the author's results of experimental studies of birotative turbines with a large flow angle and two-stage axial turbines with partial blading of the running wheel are considered. It was revealed that in the investigated birotative turbines the property of multiplicity is manifested at a degree of partiality close to 1 and is regulated by changing the ratio of the rotation frequencies of the nozzle diaphragm and the running wheel. And in single-shaft turbines with partial blading of the running wheel, the multiplicity property is manifested in a wide range of changes in the degree of expansion in the turbine, also with full supply of the working fluid.


2007 ◽  
Vol 111 (1121) ◽  
pp. 453-460
Author(s):  
V. E. Kyritsis ◽  
P. Pilidis ◽  
K. Ramsden

Abstract Component maps are produced under certain environmental conditions using air as the working fluid during static ground operation. Any changes of the component characteristics when operating under different temperature conditions and/or with different working fluid are partially taken into account, because of the existence of the gas constant and the ratio of the specific heats in the non-dimensional mass flow and rotational speed. This provides a second order correction for the component characteristics, which may be adequate for the initial modeling of engines. However, for rigorous performance calculations correction factors are applied to the non-dimensional mass flow, rotational speed and pressure ratio distributions of a map, when deviations from the reference conditions under which it was extracted, are experienced. In the current study, a different approach is considered in order to eliminate the inaccuracies caused by the varying temperature and chemical composition. It makes direct use of inlet and circumferential Mach numbers based upon stagnation temperature in conjunction with dimensionless enthalpy variation. A sensitivity analysis against gas property variations is conducted to quantify the benefits gained in precision. Generally, the well-known relationships correlating the Mach number with total and static properties are based on the assumption of perfect gas and constant gas properties. Introducing dependency on temperature and/or chemical composition for the caloric properties of the semi-perfect gas, proper mean values are defined and some theoretical corrections are provided for the well-known equations. The mass flow compatibility equation is then based on the ‘corrected’ expression correlating dimensionless mass flow and Mach number and takes full account of gas property variations.


Energy ◽  
2021 ◽  
pp. 120878
Author(s):  
Antti Uusitalo ◽  
Teemu Turunen-Saaresti ◽  
Aki Grönman

Author(s):  
Cengiz Camci ◽  
Boris Glezer

The liquid crystal thermography can be successfully used in both transient and steady-state heat transfer experiments with excellent spatial resolution and good accuracy. Although most of the past liquid crystal based heat transfer studies are reported in the stationary frame, measurements from the rotating frame of turbomachinery systems exist The main objective of the present investigation is to determine the influence of rotation on the color calibration of encapsulated liquid crystals sprayed on the flat surface of a rotating aluminum disk. The investigation is performed for a rotational speed range from 0 rpm to 7500 rpm using three different liquid crystal coatings displaying red at 30, 35 and 45° C, under stationary conditions. An immediate observation from the present study is that the color response of liquid crystals is strongly modified by the centrifugal acceleration of the rotating environment. It is consistently and repeatedly observed that the hue versus temperature curve is continuously shifted toward lower temperatures by increasing rotational speed. The relative shift of the display temperature of the green can be as high as 7°C at 7500 rpm when compared to the temperature of the green observed under stationary conditions. The present study shows that relative shift of the liquid crystal color has a well-defined functional dependency to rotational speed. The shift is linearly proportional to the centrifugal acceleration. It is interesting to note that the individual shift curves of the green for all three liquid crystal coatings collapse into a single curve when they are normalized with respect to their own stationary green values. When the color attribute is selected as “intensity” instead of “hue”, very similar shifts of the temperature corresponding to the intensity maximum value appearing around green is observed. An interpretation of the observed color shift is made from a thermodynamics energy balance point of view.


Author(s):  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

This paper experimentally investigates the effect of rotation on heat transfer in typical turbine blade serpentine coolant passage with ribbed walls at low Mach numbers. To achieve the low Mach number (around 0.01) condition, pressurized Freon R-134a vapor is utilized as the working fluid. The flow in the first passage is radial outward, after the 180 deg tip turn the flow is radial inward to the second passage, and after the 180 deg hub turn the flow is radial outward to the third passage. The effects of rotation on the heat transfer coefficients were investigated at rotation numbers up to 0.6 and Reynolds numbers from 30,000 to 70,000. Heat transfer coefficients were measured using the thermocouples-copper-plate-heater regional average method. Heat transfer results are obtained over a wide range of Reynolds numbers and rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Regional heat transfer coefficients are correlated with Reynolds numbers for nonrotation and with rotation numbers for rotating condition, respectively. The results can be useful for understanding real rotor blade coolant passage heat transfer under low Mach number, medium–high Reynolds number, and high rotation number conditions.


Author(s):  
Quan Gan ◽  
Thibault Candela ◽  
Brecht Wassing ◽  
Laura Wasch ◽  
Jun Liu ◽  
...  

Author(s):  
Thomas Ceyrowsky ◽  
Andre Hildebrandt ◽  
Martin Heinrich ◽  
Rüdiger Schwarze

Abstract A volute’s loss coefficient is highly sensitive to Mach number, circumferential velocity and flow rate at volute inlet. In case of a backswept impeller, these parameters are coupled to each other. An increased flowrate leads to a steeper absolute flow angle at impeller exit and hence to a decrease of circumferential velocity. The absolute Mach number is also altered. Therefore, in order to investigate the effects of flowrate and flow angle separately, one would have to vary the diffuser width together with the flowrate, keeping the flow angle constant. This corresponds to coupling the volute with aerodynamically similar impellers, designed for higher and lower flowrates. Since this is elaborate, there is no adequate study available in open literature, assessing a volute’s global loss map. In this work, a new numerical approach for the prediction of a volute’s representative loss map is presented: The volute is calculated by means of steady CFD as a standalone component. The inlet boundary conditions are carefully selected by means of 1D and applied together with different diffuser widths. This allows for separate investigation of the impacts of flow angle, flow rate and Mach number. Validation against full stage CFD confirms the applicability of the standalone model. The results exhibit that minimum losses do not necessarily occur at the theoretical matching point but either when the volute is smaller or bigger, depending on the inlet flow angle. Investigations of the loss mechanisms at different operating conditions provide useful guidelines for volute design. Finally, the validity of these study’s findings for volutes with different geometrical features is examined by comparison with experimental data as well as with fullstage CFD.


2021 ◽  
Author(s):  
Geng Teng ◽  
Laijie Chen ◽  
Xin Shen ◽  
Hua Ouyang ◽  
Yubo Zhu ◽  
...  

Abstract The centrifugal compressor is the core component of the supercritical carbon dioxide (SCO2) power cycle. It is essential to carry out component-level experimental research on it and test the working characteristics of the compressor and its auxiliary equipment. Building an accurate closed-loop simulation model of closed SCO2 compression loop is a necessary preparation for selecting loop key parameters and establishing system control strategy, which is also an important prerequisite for the stable operation of compressor under test parameters. In this paper, the thermodynamic model of compressor, pre-cooler, orifice plate and other components in supercritical CO2 compression test system is studied, and the simulation model of compression test system is established. Moreover, based on the system enthalpy equations and physical property model of real gas, the compressor, pre-cooler and other components in the test loop are preliminarily designed by using the thermodynamic model of components. Since the operating conditions are in the vicinity of the critical point, when the operating conditions change slightly, the physical properties of the working fluid will change significantly, which might have a greater impact on the operating performance of the system. So the operating performance and the parameter changes of key nodes in the test loop under different operating conditions are calculated, which will provide theoretical guidance for the construction of subsequent experimental loops.


2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Björn Gwiasda ◽  
Matthias Mohr ◽  
Martin Böhle

Suction performance, pressure rise, and efficiency for four different inducers are examined with computational fluid dynamics (CFD) simulations and experiments performed with 18,000 rpm and 24,000 rpm. The studies originate from a research project that includes the construction of a new test bench in order to judge the design of the different inducers. This test bench allows to conduct experiments with a rotational speed of up to 40,000 rpm and high pressure ranges from 0.1 bar to 40 bar with water as working fluid. Experimental results are used to evaluate the accuracy of the simulations and to gain a better understanding of the design parameter. The influence of increasing the rotating speed from 18,000 rpm to 24,000 rpm on the performance is also shown.


1992 ◽  
Author(s):  
N. I. Abou-Haidar ◽  
S. L. Dixon

This paper considers the compressible flow pressure losses in sharp cornered wye-junctions with symmetrical branches under dividing and combining flow conditions. Determination of the additional total pressure losses occurring in flow through several three-leg junctions, using dry air as the working fluid, has been made experimentally. Results covering a wide speed range up to choking are presented for three different wye-junction geometries. Separate flow visualisation Schlieren tests detected the presence of normal shock waves, located at up to one duct diameter downstream of the junction, and therefore confirmed the choking of the flow at the vena contracta. The highest attainable Mach number (M3) of the averaged whole flow was 0.9 for one of the dividing flow geometries and 0.65 for several of the combining flow cases. These values of M3 were the maximum possible and hence represent a limiting condition dictated by choking. In general, the compressible flow loss coefficients, caused by the presence of the wye-junctions, can be expected to be higher for dividing flows and lower for combining flows than would be the case for incompressible flows because of the influence of Mach number (M3) on the magnitude of the denominator.


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