Study of Hybrid Wet/Dry Cooling With Different Surface Morphology: Analyses on Pressure Drop and Thermal Performances

Author(s):  
Sudipta Saha ◽  
Jamil Khan ◽  
Tanvir Farouk

Abstract This work conducts a multiphase multi-physics numerical study on this mixed mode cooling system, where evaporation of a liquid water film augments the convective cooling by evaporative heat and mass transfer. The mathematical framework consists of coupled mass, momentum, energy equation with species transport of air and evaporated water in the gas phase. Author’s prior works on perfectly flat surface predicted a minimum 500% increase of heat transfer coefficient in presence of a dual mode heat transfer. Current effort conducts a parametric study based on the different surface roughness structures over a broad range of Reynolds number condition. Array of circular, squared and triangular shaped grooves have been introduced along the surface exposed to the evaporating liquid. The cooling performances have been analyzed for different surface roughness structures and then compared against the flat film configuration. Furthermore, pressure drop across the liquid-gas interface has also been analyzed to predict the pumping power of the system. Model predicts that triangular shaped grooves exhibits a maximum ∼22% decrease in thermal resistance with a minimum pressure drop (∼5.5 times) across the interface. The square shaped surface morphology achieves 18% reduction in thermal resistance, with a penalty of pressure drop increase by a factor of ∼8. In comparison, circular grooves exhibit similar thermal performance but with a slightly a lower pressure drop (∼7 times). The numerical predictions have been compared with similar experimental findings and qualitative agreement was observed.

Author(s):  
José Luis ZUÑIGA-CERROBLANCO ◽  
Juan Gregorio HORTELANO-CAPETILLO ◽  
Juan Carlos COLLAZO-BARRIENTOS ◽  
Abel HERNANDEZ-GUERRERO

Nowadays the automotive industry requires more powerful and compact engines, which demand that the cooling systems must be improved using new technologies to attend the aim to maintain the engine working at optimum temperature, the cooling system must be adjusted to the dimensions and weight set to avoid the increase of fuel expense. In the present work a numerical study to analyze the thermal and hydraulic performance of a car radiator is carried out. The research focuses on analyzing different geometries for the tubes that make up the radiator, inside of tubes a mixture of 80% water and 20% ethylene glycol is used as the cooling fluid. On the results the global Nusselt numbers for the different geometries, as well as the total pressure drop along the radiator tube are reported. A comparison of the thermal and hydraulic performance for the different geometries analyzed is made. From the results the best geometry to increase heat transfer is chosen, as well as the geometry with the best balance between entropy generation due to heat transfer and pressure drop is chosen.


Author(s):  
R Avinash Kumar ◽  
M Kavitha ◽  
P Manoj Kumar ◽  
S Arvindh Seshadri

The objective of this paper is to numerically study the heat transfer and hydrodynamic performance of a graphene-based hybrid nanofluid flowing through a microchannel for electronics cooling applications. Different concentrations of Graphene-Platinum/water hybrid nanofluid were employed as coolants. The thermophysical properties used in this study were considered to be temperature-dependent. The microchannel was modeled as a porous media. The effect of nanoparticle volume concentration on thermal resistance, pressure drop, friction factor and ratio of heat transfer coefficient to pressure drop (Figure of merit) was analyzed and the plots were generated for different Reynolds numbers of the working fluid. The results pointed out that introduction of nanoparticles resulted in the lowering of thermal resistance. However, the pressure drop and friction factor increased. Figure of merit is found to be higher for higher concentrations of hybrid nanofluids compared to base fluid water. On analyzing the results, it was understood that the utilization of Graphene-Platinum/water hybrid nanofluid through microchannels can be highly effective in the laminar region. It also suggests that this graphene based nanofluid has excellent potential as a coolant to remove excess heat from miniature electronic devices.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4417
Author(s):  
Tingting Xu ◽  
Hongxia Zhao ◽  
Miao Wang ◽  
Jianhui Qi

Printed circuit heat exchangers (PCHEs) have the characteristics of high temperature and high pressure resistance, as well as compact structure, so they are widely used in the supercritical carbon dioxide (S-CO2) Brayton cycle. In order to fully study the heat transfer process of the Z-type PCHE, a numerical model of traditional Z-type PCHE was established and the accuracy of the model was verified. On this basis, a new type of spiral PCHE (S-ZPCHE) is proposed in this paper. The segmental design method was used to compare the pressure changes under 5 different spiral angles, and it was found that increasing the spiral angle θ of the spiral structure will reduce the pressure drop of the fluid. The effects of different spiral angles on the thermal-hydraulic performance of S-ZPCHE were compared. The results show that the pressure loss of fluid is greatly reduced, while the heat transfer performance is slightly reduced, and it was concluded that the spiral angle of 20° is optimal. The local fluid flow states of the original structure and the optimal structure were compared to analyze the reason for the pressure drop reduction effect of the optimal structure. Finally, the performance of the optimal structure was analyzed under variable working conditions. The results show that the effect of reducing pressure loss of the new S-ZPCHE is more obvious in the low Reynolds number region.


Author(s):  
Chun K. Kwok ◽  
Matthew M. Asada ◽  
Jonathan R. Mita ◽  
Weilin Qu

This paper presents an experimental study of single-phase heat transfer characteristics of binary methanol-water mixtures in a micro-channel heat sink containing an array of 22 microchannels with 240μm × 630μm cross-section. Pure water, pure methanol, and five methanol-water mixtures with methanol molar fraction of 16%, 36%, 50%, 63% and 82% were tested. Key parametric trends were identified and discussed. The experimental study was complemented by a three-dimensional numerical simulation. Numerical predictions and experimental data are in good agreement with a mean absolute error (MAE) of 0.87%.


Author(s):  
Kamran Nazir ◽  
Naveed Durrani ◽  
Imran Akhtar ◽  
M. Saif Ullah Khalid

Due to high energy demands of data centers and the energy crisis throughout the world, efficient heat transfer in a data center is an active research area. Until now major emphasis lies upon study of air flow rate and temperature profiles for different rack configurations and tile layouts. In current work, we consider different hot aisle (HA) and cold aisle (CA) configurations to study heat transfer phenomenon inside a data center. In raised floor data centers when rows of racks are parallel to each other, in a conventional cooling system, there are equal number of hot and cold aisles for odd number of rows of racks. For even number of rows of racks, whatever configuration of hot/cold aisles is adopted, number of cold aisles is either one greater or one less than number of hot aisles i.e. two cases are possible case A: n(CA) = n(HA) + 1 and case B: n(CA) = n(HA) − 1 where n(CA), n(HA) denotes number of cold and hot aisles respectively. We perform numerical simulations for two (case1) and four (case 2) racks data center. The assumption of constant pressure below plenum reduces the problem domain to above plenum area only. In order to see which configuration provides higher heat transfer across servers, we measure heat transfer across servers on the basis of temperature differences across racks, and in order to validate them, we find mass flow rates on rack outlet. On the basis of results obtained, we conclude that for even numbered rows of rack data center, using more cold aisles than hot aisles provide higher heat transfer across servers. These results provide guidance on the design and layout of a data center.


Author(s):  
T. Povey ◽  
K. S. Chana ◽  
T. V. Jones ◽  
J. Hurrion

Pronounced non-uniformities in combustor exit flow temperature (hot-streaks), which arise because of discrete injection of fuel and dilution air jets within the combustor and because of end-wall cooling flows, affect both component life and aerodynamics. Because it is very difficult to quantitatively predict the affects of these temperature non-uniformities on the heat transfer rates, designers are forced to budget for hot-streaks in the cooling system design process. Consequently, components are designed for higher working temperatures than the mass-mean gas temperature, and this imposes a significant overall performance penalty. An inadequate cooling budget can lead to reduced component life. An improved understanding of hot-streak migration physics, or robust correlations based on reliable experimental data, would help designers minimise the overhead on cooling flow that is currently a necessity. A number of recent research projects sponsored by a range of industrial gas turbine and aero-engine manufacturers attest to the growing interest in hot-streak physics. This paper presents measurements of surface and end-wall heat transfer rate for an HP nozzle guide vane (NGV) operating as part of a full HP turbine stage in an annular transonic rotating turbine facility. Measurements were conducted with both uniform stage inlet temperature and with two non-uniform temperature profiles. The temperature profiles were non-dimensionally similar to profiles measured in an engine. A difference of one half of an NGV pitch in the circumferential (clocking) position of the hot-streak with respect to the NGV was used to investigate the affect of clocking on the vane surface and end-wall heat transfer rate. The vane surface pressure distributions, and the results of a flow-visualisation study, which are also given, are used to aid interpretation of the results. The results are compared to two-dimensional predictions conducted using two different boundary layer methods. Experiments were conducted in the Isentropic Light Piston Facility (ILPF) at QinetiQ Farnborough, a short duration engine-size turbine facility. Mach number, Reynolds number and gas-to-wall temperature ratios were correctly modelled. It is believed that the heat transfer measurements presented in this paper are the first of their kind.


2012 ◽  
Vol 135 (2) ◽  
Author(s):  
Imran Qureshi ◽  
Andy D. Smith ◽  
Thomas Povey

Modern lean burn combustors now employ aggressive swirlers to enhance fuel-air mixing and improve flame stability. The flow at combustor exit can therefore have high residual swirl. A good deal of research concerning the flow within the combustor is available in open literature. The impact of swirl on the aerodynamic and heat transfer characteristics of an HP turbine stage is not well understood, however. A combustor swirl simulator has been designed and commissioned in the Oxford Turbine Research Facility (OTRF), previously located at QinetiQ, Farnborough UK. The swirl simulator is capable of generating an engine-representative combustor exit swirl pattern. At the turbine inlet plane, yaw and pitch angles of over ±40 deg have been simulated. The turbine research facility used for the study is an engine scale, short duration, rotating transonic turbine, in which the nondimensional parameters for aerodynamics and heat transfer are matched to engine conditions. The research turbine was the unshrouded MT1 design. By design, the center of the vortex from the swirl simulator can be clocked to any circumferential position with respect to HP vane, and the vortex-to-vane count ratio is 1:2. For the current investigation, the clocking position was such that the vortex center was aligned with the vane leading edge (every second vane). Both the aligned vane and the adjacent vane were characterized. This paper presents measurements of HP vane surface and end wall heat transfer for the two vane positions. The results are compared with measurements conducted without swirl. The vane surface pressure distributions are also presented. The experimental measurements are compared with full-stage three-dimensional unsteady numerical predictions obtained using the Rolls Royce in-house code Hydra. The aerodynamic and heat transfer characterization presented in this paper is the first of its kind, and it is hoped to give some insight into the significant changes in the vane flow and heat transfer that occur in the current generation of low NOx combustors. The findings not only have implications for the vane aerodynamic design, but also for the cooling system design.


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