The Experimental Study of the Inner Insulated Turbocharger Turbine

2020 ◽  
Author(s):  
Yang Liu ◽  
Misan Madamedon ◽  
Richard Burke ◽  
Jürgen Werner
Keyword(s):  
Heat Transfer ◽  
Emission Reduction ◽  
Exhaust Aftertreatment ◽  
Outlet Temperature ◽  
Turbocharged Diesel Engine ◽  
Warm Up ◽  
Turbine Housing ◽  
Aftertreatment Systems ◽  
Engine Systems ◽  
Test Result

Abstract For turbocharged diesel engine systems, emission reduction is the most significant challenge that manufacturers should overcome. In response to the emission reduction challenge most turbocharged diesel engine systems have adopted complex exhaust aftertreatment systems. Due to the current stringent emission regulation, exhaust aftertreatment system nowadays needs to discover new methods to increase its efficiency of pollution conversion. Increasing the inlet temperature of aftertreatment systems can help reduce the light-off time. Whilst most methods to do this involve increases in fuel consumption (retarded injection, engine throttling), insulating the turbocharger turbine to reduce heat loss does not have this drawback. This paper presents a simulation and experimental study the performance of a turbocharger with inner insulated turbine housing, compared with the standard turbocharger (same turbine wheel without inner insulation). Both turbochargers were tested on an engine gas stand test rig with a 2.2L prototype engine acting as an exhaust gas generator. In a steady state condition, the insulated turbocharger can achieve 5 to 14K higher turbine outlet temperature depending on the engine speed and load conditions. Three types of transient tests were implemented to investigate turbocharger turbine heat transfer performance. The test plan was designed to the engine warm up, step load transient, WLTC cycle and simplified RDE cycle. In the engine warm up test result, the temperature drops between the turbine inlet and outlet was reduced by 4K with the insulated turbine housing. In the results of step load transient test, the turbine with insulated turbine housing was observed to get only 4K temperature benefit but with 2kRPM higher turbocharger speed under the same turbocharger inlet and outlet boundary conditions. In the WLTC cycle test result, turbocharger average speed was increased by 0.8kRPM due to the increased enthalpy of the turbine with insulation, the turbine outlet temperature has an average 1.7K improvement. The experimental results were used to parameterise a simple, 1D, lumped capacitance model which could predict similar aerodynamic behaviour of the two turbines (turbine housing insulated and non-insulated). However, current model has less accuracy in highly transient process as the heat transfer coefficients are unchangeable in each process. The turbine outlet temperature got at most 10K error for the turbine with non-insulated housing and 13K error for the insulated one. The model was shown to over-estimate the benefits of the inner insulation for 1K in turbine outlet temperature.

Heat Transfer to Supercritical Water in Vertical Annular Channel and 3-Rod Bundle

2009 ◽  
Author(s):  
V. G. Razumovskiy ◽  
Eu. N. Pis’mennyy ◽  
A. Eu. Koloskov ◽  
I. L. Pioro
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Supercritical Water ◽  
Annular Channel ◽  
Heat Fluxes ◽  
Inlet Temperature ◽  
Outlet Temperature ◽  
Rod Bundle ◽  
Temperature Regimes ◽  
Outside Diameter

The results of heat transfer to supercritical water flowing upward in a vertical annular channel (1-rod channel) and tight 3-rod bundle consisting of the tubes of 5.2-mm outside diameter and 485-mm heated length are presented. The heat-transfer data were obtained at pressures of 22.5, 24.5, and 27.5 MPa, mass flux within the range from 800 to 3000 kg/m2·s, inlet temperature from 125 to 352°C, outlet temperature up to 372°C and heat flux up to 4.6 MW/m2 (heat flux rate up to 2.5 kJ/kg). Temperature regimes of the annular channel and 3-rod bundle were stable and easily reproducible within the whole range of the mass and heat fluxes, even when a deteriorated heat transfer took place. The data resulted from the study could be applicable for a reference estimation of heat transfer in future designs of fuel bundles.

A Study of Heat Transfer Calculation Method of Reactor Vessel Metallic Insulation

2014 ◽  
Author(s):  
Yan Dapeng ◽  
Ying Luo
Keyword(s):  
Heat Transfer ◽  
Computational Model ◽  
Complex Geometry ◽  
Effective Conductivity ◽  
Radiation Heat Transfer ◽  
Reactor Vessel ◽  
View Factor ◽  
Main Mode ◽  
Modified Model ◽  
Test Result

Metallic insulation is commonly used in reactor vessel because of its resistance to radiation and corrosion. Since the main mode of heat loss of reactor vessel is thermal radiation, the ability to prevent radiation heat transfer is important for metallic insulation. But the thermal conductivity of metallic insulation is difficult to calculate owing to their complex geometry. This article uses FLUENT 14.0 to obtain the important parameter “view factor”, and then develops a computational model of effective conductivity of metallic insulation. Heat transfer test of metallic insulation was done, and the numerical simulation of metallic insulation was also performed. Based on results of test and simulation, the computational model is modified. The modified model can fit the test result better. Based on the modified model, the effective conductivity of metallic insulation increases with the increase of temperature of hot side and cold side, among which the temperature of hot side influences more. And when the temperature is high, the effective conductivity increases much faster.

A 3-D Model Simulation of High Temperature Solar Cavity Receiver

2017 ◽  
Author(s):  
Huayi Feng ◽  
Yanping Zhang ◽  
Chongzhe Zou
Keyword(s):  
Heat Transfer ◽  
Radiation Intensity ◽  
Large Scale ◽  
Model Simulation ◽  
Heat Transfer Fluid ◽  
Working Fluid ◽  
Outlet Temperature ◽  
Fluid Temperature ◽  
Heat Transfer Efficiency ◽  
Direct Normal Irradiance

In this paper, a 3-D numerical model is proposed to investigate the capability of generating high operating temperature for a modified solar cavity receiver in large-scale dish Stirling system. The proposed model aims to evaluate the influence of radiation intensity on the cavity receiver performance. The properties of the heat transfer fluid in the pipe and heat transfer losses of the receiver are investigated by varying the direct normal irradiance from 400W/m2 to 1000W/m2. The temperature of heat transfer fluid, as well as the effect of radiation intensity on the heat transfer losses have been critically presented and discussed. The simulation results reveal that the heat transfer fluid temperature and thermal efficiency of the receiver are significantly influenced by different radiation flux. With the increase of radiation intensity, the efficiency of the receiver will firstly increase, then drops after reaching the highest point. The outlet working fluid temperature of the pipe will be increased consistently. The results of the simulations show that the designed cylindrical receiver used in dish Stirling system is capable to achieve the targeted outlet temperature and heat transfer efficiency, with an acceptable pressure drop.

scholarly journals Analysis of transient mixed convection in a horizontal channel partially heated from below

2021 ◽  
Vol 4 (8(112)) ◽  
pp. 16-22
Author(s):  
Mahmoud A. Mashkour
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Heat Source ◽  
Local Nusselt Number ◽  
Richardson Number ◽  
Stokes Equations ◽  
Heat Convection ◽  
Horizontal Channel ◽  
Outlet Temperature

The heat convection phenomenon has been investigated numerically (mathematically) for a channel located horizontally and partially heated at a uniform heat flux with forced and free heat convection. The investigated horizontal channel with a fluid inlet and the enclosure was exposed to the heat source from the bottom while the channel upper side was kept with a constant temperature equal to fluid outlet temperature. Transient, laminar, incompressible and mixed convective flow is assumed within the channel. Therefore, the flow field is estimated using Navier Stokes equations, which involves the Boussinesq approximation. While the temperature field is calculated using the standard energy model, where, Re, Pr, Ri are Reynolds number, Prandtl number, and Richardson number, respectively. Reynolds number (Re) was changed during the test from 1 to 50 (1, 10, 25, and 50) for each case study, Richardson (Ri) number was changed during the test from 1 to 25 (1, 5, 10, 15, 20, and, 25). The average Nusselt number (Nuav) increases exponentially with the Reynold number for each Richardson number and the local Nusselt number (NuI) rises in the heating point. Then gradually stabilized until reaching the endpoint of the channel while the local Nusselt number increases with a decrease in the Reynolds number over there. In addition, the streamlines and isotherms patterns in case of the very low value of the Reynolds number indicate very low convective heat transfer with all values of Richardson number. Furthermore, near the heat source, the fluid flow rate rise increases the convection heat transfer that clarified the Nusselt number behavior with Reynolds number indicating that maximum Nu No. are 6, 12, 27 and 31 for Re No. 1, 10, 25 and 50, respectively

Performance Evaluation of a Vertical U-Tube Ground Heat Exchanger Using a Numerical Simulation Approach

2013 ◽  
Vol 724-725 ◽  
pp. 909-915
Author(s):  
Ping Fang Hu ◽  
Zhong Yi Yu ◽  
Fei Lei ◽  
Na Zhu ◽  
Qi Ming Sun ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Performance Evaluation ◽  
Heat Exchanger ◽  
Heat Pump ◽  
Heat Transfer Process ◽  
Working Fluid ◽  
Outlet Temperature ◽  
Ground Heat Exchanger ◽  
Ground Source Heat Pump ◽  
Ground Source

A vertical U-tube ground heat exchanger can be utilized to exchange heat with the soil in ground source heat pump systems. The outlet temperature of the working fluid through the U-tube not only accounts for heat transfer capacity of a ground heat exchanger, but also greatly affects the operational efficiency of heat pump units, which is an important characteristic parameter of heat transfer process. It is quantified by defining a thermal effectiveness coefficient. The performance evaluation is performed with a three dimensional numerical model using a finite volume technique. A dynamic simulation was conducted to analyze the thermal effectiveness as a function of soil thermal properties, backfill material properties, separation distance between the two tube legs, borehole depth and flow velocity of the working fluid. The influence of important characteristic parameters on the heat transfer performance of vertical U-tube ground heat exchangers is investigated, which may provide the references for the design of ground source heat pump systems in practice.

scholarly journals The Effect of Flowrate and Effectiveness on Theoretical Design and Thermal Characteristic of a GHE

2018 ◽  
Vol 225 ◽  
pp. 01023
Author(s):  
T.M. Yusof ◽  
M.F. Basrawi ◽  
A. Shahrani ◽  
H. Ibrahim
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Thermal Characteristic ◽  
Variable Parameter ◽  
Cross Flow ◽  
Outlet Temperature ◽  
Performance Study ◽  
Commercial Unit ◽  
Hot Climate ◽  
Flow Heat

Ground heat exchanger is an exciting technique to reduce energy consumption in building especially in hot climate countries. Implementation of GHE for commercial unit in Malaysia is almost none in record. Thus, performance study of the GHE in Malaysia is crucial to be conducted either experimentally or numerically. Therefore, this paper presents the performance of GHE in term of effectiveness, outlet temperature and rate of heat transfer based on mathematical model. The model is developed based on cross flow heat exchanger with one fluid unmixed. There are two variable parameter used in the analysis which is effectiveness and flowrate of the air for 25 meter length of a PVC pipe. Three effectiveness values which is 0.8, 0.9 and 0.99 have been analysed in this study. Meanwhile, flowrate of air is ranging from 0.02 to 0.2 kg/s. Results show that flowrate at 0.02 kg/s gives great temperature reduction in the pipe compared with higher flowrate. However, flowrate of 0.2 kg/s produces higher cooling potential. Characteristic of the GHE for the rate of heat transfer with 80, 90 and 99 percent effectiveness also have been developed and it has been found that effectiveness of 0.9 provide good combination between flowrate and the rate of heat transfer for 25 meter length of the pipe

Development of a Computer Program for the Numerical Investigation of Heat Transfer in a Gasketed Plate Heat Exchanger

2010 ◽  
Author(s):  
Gizem Gulben ◽  
Selin Aradag ◽  
Nilay Sezer-Uzol ◽  
Ufuk Atamturk
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Computer Program ◽  
Working Conditions ◽  
Convective Heat Transfer Coefficient ◽  
Plate Heat Exchanger ◽  
Design Parameters ◽  
Outlet Temperature ◽  
Pressure Drops ◽  
Plate Heat

In this study, a computer program is developed to calculate characteristics of a Chevron type gasketed plate heat exchanger (CTGPHEX) such as: the number of plates, the effective surface area and total pressure drops. The main reason to prefer the use of CTGPHEXs to other various types of heat exchangers is that the heat transfer efficiency is much higher in comparison. Working conditions such as the flow rates and inlet and outlet temperature of both flow sides and plate design parameters are used as an input in the program. The Logarithmic Mean Temperature Method and the different correlations for convective heat transfer coefficient and Fanning factor that are found in the literature are applied to calculate the minimum necessary effective heat transfer area, the number of plate and pressure drops due to friction for both fluid sides of fulfill the desired heat transfer rate. This Turkish / English language optioned user friendly computer program is targeted to be used in domestic companies to design and select CTGPHEXs for any desired working conditions.

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