Advanced Elastohydrodynamic Analysis of Journal Bearings in IC Engines With a Multi-Body System Approach

Author(s):  
Ming-Tang Ma ◽  
Bernhard Loibnegger ◽  
Paul Herster

This paper presents a rigorous analysis of the elastohydrodynamic (EHD) lubrication of journal bearings in internal combustion (IC) engines. The approach treats a set of radial slider (plain journal) bearings as a system or a subsystem. Thus, they can be simulated simultaneously, and hence the system effect is included. The analysis considers both the elasticity and dynamics of the connected parts such as the cylinder block (or main bearing walls), crankshaft and conrod. Both local vibration and global motion of these elastic parts are modelled by a multi-body system (MBS) approach. Hence, the EHD behaviour of engine bearings is simulated in a realistic manner.

Author(s):  
Ming-Tang Ma ◽  
Bernhard Loibnegger

This paper describes a methodology for the analysis of elastohydrodynamics (EHD) of connecting-rod (conrod) big end bearings in high-speed internal combustion (IC) engines. In addition to the elasticity of the conrod structure and crankpin, the dynamic and inertial effect of conrod motion on the bearing tribological behaviour is considered realistically based on a multi-body system (MBS) approach. Results show that it is necessary to simulate two big end bearings of common-pin simultaneously with the inclusion of a complete crankthrow in the MBS model.


Author(s):  
Antonino Sergio Lentini ◽  
Sebastian Flock ◽  
Yann Vonderscher

The need to reduce weight in internal combustion (IC) engines introduces new or increased NVH challenges. In particular, gear-related noise such as rattle and whine need to be addressed. This paper discusses a methodology aimed at simulating a novel “split gear” system designed to counteract the rattle noise typically generated in accessory drive gears on combustion engines. In particular, the focus is on the increased gear whine associated with this system. The ‘split gear’ system is simulated as a multi-body system incorporating contact force prediction developed by Siemens. It enables efficient identification of the contact between gear teeth based on their intrinsic involute geometry, including the effects from microgeometry corrections as well as relative displacements and misalignments of the gears. The gear contact force is evaluated taking into account both compliances for the global bulk and local contact. The multi-body approach and dedicated modeling technique permitted the investigation of interaction between gears of the ‘split gear’ system and appropriate replication of the operational boundary conditions. The activity presented in this paper consisted of two main phases, measurements of the dynamic behavior of the split gear system and multi-body simulations. The former allows gathering reference data for validation of the simulation model built in the latter phase. The results show the potential of the new method to analyze gear systems in view of NVH performance.


2019 ◽  
Vol 12 (4) ◽  
pp. 339-349
Author(s):  
Junguo Wang ◽  
Daoping Gong ◽  
Rui Sun ◽  
Yongxiang Zhao

Background: With the rapid development of the high-speed railway, the dynamic performance such as running stability and safety of the high-speed train is increasingly important. This paper focuses on the dynamic performance of high-speed Electric Multiple Unit (EMU), especially the dynamic characteristics of the bogie frame and car body. Various patents have been discussed in this article. Objective: To develop the Multi-Body System (MBS) model of EMU, verify whether the dynamic performance meets the actual operation requirements, and provide some useful information for dynamics and structural design of the proposed EMU. Methods: According to the technical characteristics of a typical EMU, a MBS model is established via SIMPACK, and the measured data of China high-speed railway is taken as the excitation of track random irregularity. To test the dynamic performance of the EMU, including the stability and safety, some evaluation indexes such as wheel-axle lateral forces, wheel-axle lateral vertical forces, derailment coefficients and wheel unloading rates are also calculated and analyzed in detail. Results: The MBS model of EMU has better dynamic performance especially curving performance, and some evaluation indexes of the stability and safety have also reached China’s high-speed railway standards. Conclusion: The effectiveness of the proposed MBS model is verified, and the dynamic performance of the MBS model can meet the design requirements of high-speed EMU.


Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1528
Author(s):  
Kamil Szewerda ◽  
Jarosław Tokarczyk ◽  
Andrzej Wieczorek

The method of increasing the efficiency of using one of the most common means of auxiliary transport in underground coal mines—suspended monorails—is presented. Increase of velocity is one of the key parameters to improve the efficiency and economical effect related with the underground auxiliary transport. On the other hand, increasing the velocity results in bigger value of force acting on the suspended monorail route and its suspensions. The most important issue during increasing the velocity is ensuring the required safety for the passengers and not overloading the infrastructure. In order to analyze how increasing velocity influences the level of loads of the route suspension and the steel arch loads, the computational model of suspended monorail was developed. The computational model included both the physical part (embedded in the program environment based on the Multi-Body System method) and the components of the monorail control system. Two independent software environments were cooperating with each other through the so-called co-simulation. This model was validated on the base of results obtained on the test stand. Then, the numerical simulations of emergency braking with different values of velocity were conducted, which was not possible with the use of physical objects. The presented study can be used by the suspended monorail’s producers during the designing process, and leads to increase the safety on underground transportation routes.


2011 ◽  
Vol 421 ◽  
pp. 276-280 ◽  
Author(s):  
Ge Ning Xu ◽  
Hu Jun Xin ◽  
Feng Yi Lu ◽  
Ming Liang Yang

To assess the roller coaster multi-body system security, it is need to extract the running process of kinematics, dynamics, load spectrum and other features, as basis dates of the roller coaster structural design. Based on Solidworks/motion software and in the 3D model, the calculation formula of the carrying car velocity and acceleration is derived, and the five risk points of the roller coaster track section are found by simulation in the running, and the simulation results of roller coaster axle mass center velocity are compared with theoretical calculation results, which error is less than 4.1%, indicating that the calculation and simulation have a good fit and providing the evidence for the roller coaster structure design analysis.


2012 ◽  
Vol 271-272 ◽  
pp. 493-497
Author(s):  
Wei Qing Wang ◽  
Huan Qin Wu

Abstract: In order to determine that the effect of geometric error to the machining accuracy is an important premise for the error compensation, a sensitivity analysis method of geometric error is presented based on multi-body system theory in this paper. An accuracy model of five-axis machine tool is established based on multi-body system theory, and with 37 geometric errors obtained through experimental verification, key error sources affecting the machining accuracy are finally identified by sensitivity analysis. The analysis result shows that the presented method can identify the important geometric errors having large influence on volumetric error of machine tool and is of help to improve the accuracy of machine tool economically.


2012 ◽  
Vol 215-216 ◽  
pp. 1081-1084
Author(s):  
Shao Jun Bo ◽  
Kui Ji ◽  
Juan Tian

On the basis of flexible multi-body system dynamics theory, we built flexible multi-body system dynamics models which include a backlash, and to a slider-crank mechanism as the research object, we made a preliminary study on the effect on the flexible components and the backlash of the kinematic pair on mechanical system dynamics characteristics. To consider the backlash of the kinematic pair and component of flexible space can show a preliminary research on the dynamic simulation, and focus on the backlash, friction and gravity field to influence in the dynamic characteristics of the system. The simulation results show that, due to the existence of backlash made the two components frequent collision in the process of the stretching, clearance, flexible and friction are closed, make the system nonlinear characteristics increased.


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