Effect of Swirl Ratio and Injection Pressure on Autoignition, Combustion and Emissions in a High Speed Direct Injection Diesel Engine Fuelled With Biodiesel (B-20)

Author(s):  
Vinay Nagaraju ◽  
Mufaddel Dahodwala ◽  
Kaushik Acharya ◽  
Walter Bryzik ◽  
Naeim A. Henein

Biodiesel has different physical and chemical properties than ultra low sulfur diesel fuel (ULSD). The low volatility of biodiesel is expected to affect the physical processes, mainly fuel evaporation and combustible mixture formation. The higher cetane number of biodiesel is expected to affect the rates of the chemical reactions. The combination of these two fuel properties has an impact on the auto ignition process, subsequently combustion and engine out emissions. Applying different swirl ratios and injection pressures affect both the physical and chemical processes. The focus of this paper is to investigate the effect of varying the swirl ratio and injection pressure in a single-cylinder research diesel engine using a blend of biodiesel and ULSD fuel. The engine is a High Speed Direct Injection (HSDI) equipped with a common rail injection system, EGR system and a swirl control mechanism. The engine is operated under simulated turbocharged conditions with 3 bar Indicated Mean Effective Pressure (IMEP) at 1500 rpm, using 100% ULSD and a blend of 20% biodiesel and 80% ULSD fuel. The biodiesel is developed from soy bean oil. A detailed analysis of the apparent rate of heat release (ARHR) is made to determine the role of the biodiesel component of B-20 in the combustible mixture formation, autoignition process, premixed, mixing controlled and diffusion controlled combustion fractions. The results explain the factors that cause an increase or a drop in NOx emissions reported in the literature when using biodiesel.

1999 ◽  
Vol 123 (1) ◽  
pp. 167-174 ◽  
Author(s):  
P. J. Tennison ◽  
R. Reitz

An investigation of the effect of injection parameters on emissions and performance in an automotive diesel engine was conducted. A high-pressure common-rail injection system was used with a dual-guided valve covered orifice nozzle tip. The engine was a four-valve single cylinder high-speed direct-injection diesel engine with a displacement of approximately 12 liter and simulated turbocharging. The engine experiments were conducted at full load and 1004 and 1757 rev/min, and the effects of injection pressure, multiple injections (single vs pilot with main), and pilot injection timing on emissions and performance were studied. Increasing the injection pressure from 600 to 800 bar reduced the smoke emissions by over 50 percent at retarded injection timings with no penalty in oxides of nitrogen NOx or brake specific fuel consumption (BSFC). Pilot injection cases exhibited slightly higher smoke levels than single injection cases but had similar NOx levels, while the single injection cases exhibited slightly better BSFC. The start-of-injection (SOI) of the pilot was varied while holding the main SOI constant and the effect on emissions was found to be small compared to changes resulting from varying the main injection timing. Interestingly, the point of autoignition of the pilot was found to occur at a nearly constant crank angle regardless of pilot injection timing (for early injection timings) indicating that the ignition delay of the pilot is a chemical delay and not a physical (mixing) one. As the pilot timing was advanced the mixture became overmixed, and an increase of over 50 percent in the unburned hydrocarbon emissions was observed at the most advanced pilot injection timing.


Author(s):  
Jagdish Nargunde ◽  
Chandrasekharan Jayakumar ◽  
Anubhav Sinha ◽  
Naeim A. Henein ◽  
Walter Bryzik ◽  
...  

An investigation was conducted on a 0.42 liter single cylinder diesel engine equipped with a common rail fuel injection system to evaluate the influence of the swirl motion on JP-8 fuel combustion. Engine tests were performed under steady state conditions of 5 bar IMEP and 1500 RPM. Two different swirl ratios of 1.44 and 7.12 were applied at injection pressures ranging from 400 to 1200 bar. The apparent rate of heat release (ARHR) curve is analyzed to determine the effect of swirl on combustible mixture formation, auto-ignition, premixed and diffusion controlled combustion fractions. An attempt is made to correlate between the swirl ratio and different combustion and emissions parameters at different injection pressures. The emissions included the gaseous fractions and particulates. Two types of particulate matter were measured: Accumulation mode particles (AMPs) and Nucleation mode particles (NMPs). The results indicate that ignition delay duration of JP-8 increases as the swirl ratio increases influencing the overall combustion process and engine out emissions.


Author(s):  
J A Stephenson ◽  
B A Hood

The paper describes the development of a high-speed direct injection (HSDI) diesel engine suitable for passenger car applications. The evolution from a low emissions medium-speed engine, through a four-cylinder 2.3 litre research engine, into a four-cylinder 2.0 litre production engine is presented. The challenge to the engineer has been to develop the HSDI engine to operate with acceptable noise, emissions, smoke and driveability over the wide speed range (up to 5000 r/min) required for passenger cars. The key element in this task was the optimization of the combustion system and fuel injection equipment. The HSDI is shown to have a significant fuel economy advantage over the prechamber indirect injection (IDI) engine. Future developments of the fuel injection system are described which will further enhance the HSDI engine and provide additional noise and emissions control.


Author(s):  
Jim Cowart ◽  
Dianne Luning Prak ◽  
Len Hamilton

In an effort to understand the effects of injection system pressure on alternative fuel performance, a single-cylinder diesel engine was outfit with a modern common rail fuel injection system and piezoelectric injector. As future new fuels will likely be used in both older mechanical injected engines as well as newer high pressure common rail engines, the question as to the sensitivity of a new fuel type across a range of engines is of concern. In this study, conventional diesel fuel (Navy NATO F76) was compared with the new Navy hydroprocessed renewable diesel (HRD) fuel from algal sources, as well as the high cetane reference fuel nC16 (n-hexadecane CN = 100). It was seen that, in general, ignition delay (IGD) was shortened for all fuels with increasing fuel injection pressure and was shortened with higher CN fuels. The combustion duration for all fuels was also significantly reduced with increasing fuel injection pressure, however, longer durations were seen for higher CN fuels at the same fuel pressure due to less premixing before the start of combustion. Companion modeling using the Lawrence Livermore National Lab (LLNL) heavy hydrocarbon and diesel primary reference fuel (PRF) chemical kinetic mechanisms for HRD and nC16 was applied to understand the relative importance of the physical and chemical delay periods of the IGD. It was seen that at low fuel injection pressures, the physical and chemical delay times are of comparable duration. However, as injection pressure increases the importance of the chemical delay times increases significantly (longer), especially with the lower CN fuel.


2001 ◽  
Author(s):  
K. J. Richards ◽  
M. N. Subramaniam ◽  
Rolf D. Reitz ◽  
Ming-Chia Lai ◽  
N. A. Henein ◽  
...  

2003 ◽  
Vol 125 (2) ◽  
pp. 541-546 ◽  
Author(s):  
T. Lee ◽  
R. D. Reitz

To overcome the tradeoff between NOx and particulate emissions for future diesel vehicles and engines it is necessary to seek methods to lower pollutant emissions. The desired simultaneous improvement in fuel efficiency for future DI diesels is also a difficult challenge due to the combustion modifications that will be required to meet the exhaust emission mandates. This study demonstrates the emission reduction capability of EGR and other parameters on a high-speed direct-injection (HSDI) diesel engine equipped with a common rail injection system using an RSM optimization method. Engine testing was done at 1757 rev/min, 45% load. The variables used in the optimization process included injection pressure, boost pressure, injection timing, and EGR rate. RSM optimization led engine operating parameters to reach a low-temperature and premixed combustion regime called the MK combustion region, and resulted in simultaneous reductions in NOx and particulate emissions without sacrificing fuel efficiency. It was shown that RSM optimization is an effective and powerful tool for realizing the full advantages of the combined effects of combustion control techniques by optimizing their parameters. It was also shown that through a close observation of optimization processes, a more thorough understanding of HSDI diesel combustion can be provided.


Author(s):  
Jim Cowart ◽  
Dianne Luning Prak ◽  
Len Hamilton

In an effort to understand the effects of injection system pressure on alternative fuel performance, a single cylinder diesel engine was outfit with a modern common rail fuel injection system and piezoelectric injector. As future new fuels will likely be used in both older mechanical injected engines as well as newer high pressure common rail engines, the question as to the sensitivity of a new fuel type across a range of engines is of concern. In this study conventional diesel fuel (Navy NATO F76) was compared with the new Navy HRD (Hydro-processed Renewable Diesel) fuel from algal sources, as well as the high cetane reference fuel nC16 (n-hexadecane CN=100). It was seen that in general, IGD (Ignition Delay) was shortened for all fuels with increasing fuel injection pressure, and was shortened with higher CN fuels. The combustion duration for all fuels was also significantly reduced with increasing fuel injection pressure, however, longer durations were seen for higher CN fuels at the same fuel pressure due to less pre-mixing before the start of combustion. Companion modeling using the LLNL (Lawrence Livermore National Lab) heavy hydro-carbon and diesel PRF chemical kinetic mechanisms for HRD and nC16 was applied to understand the relative importance of the physical and chemical delay periods of the IGD. It was seen that at low fuel injection pressures, the physical and chemical delay times are of comparable duration. However, as injection pressure increases the importance of the chemical delay times increases significantly (longer), especially with the lower CN fuel.


Author(s):  
Valentin Soloiu ◽  
Yoshinobu Yoshihara ◽  
Kazuie Nishiwaki ◽  
Yasufumi Nakanishi

The authors investigated the formulation, combustion and emissions of polypropylene (PP)–diesel fuel mixtures in a direct injection diesel engine. The fuel has been obtained by an original technology they developed, in which the low or high density polypropylene (LDPP, HDPP), have been mixed in a nitrogen atmosphere at 200 °C, 10–40% by wt. in diesel fuel. The kinematic viscosity of the polypropylene-diesel fuels was investigated between 25–250 °C and the results showed that viscosity of the plastic mixtures is much higher than that of diesel alone, ranging from 10 cSt to 500 cSt, and depending on the plastic structure, content, and temperature. The TGA and DTA analysis has been conducted to investigate the oxidation and combustion properties of pure PP and polymerdiesel fuels. The results showed that at about 125 °C, the LDPP melts, but does not decompose up 240 °C, when the oxidation starts, and has a peak of heat release at 340–350 °C, and the process is completed at 400 °C. The engine’s injection system used, was a piston-barrel type pump, capable of an injection pressure of 200 bars. The injector had 4 × 0.200 mm nozzles with a conical tip needle. The 25% PP-diesel mixture had a successful ignition in a direct injection 110 mm bore, omega combustion chamber engine. The ignition delay for polypropylene-diesel mixtures was longer by about 0.5 ms (at 1200 rpm), compared with diesel. The heat release showed a different development compared with the reference diesel fuel, the premixed phase being inhibited while a slow diffusion combustion phase fully developed. The maximum combustion pressure has been 83 bars for diesel and decreased by 2 bars for the blended fuel, while the bulk gas maximum temperature (calculated) reached about 2500 K for diesel vs 2600 K for polypropylene mixture. The heat flux calculated by the Annand model has shown lower values for diesel fuel with a maximum of about 2.7 MW/m2 compared with 3.0 MW/m2 for PP blended fuel with similar values for convection flux for both fuels at about 1.57 MW/m2 and a higher radiation flux of about 1.44 MW/m2 for PP fuel versus 1.27 MW/m2 for diesel. The heat lost during the cycle shows low values for the premixed combustion stage and increased values for the diffusion stage for both fuels. The exhaust temperatures have been practically identical for both fuels for all loads, with emissions of NOx, and CO reduced by 40% for the alternative fuel, while the CO2 exhibited almost the same values for both fuels. The smoke emissions decreased by 60–90% for the polypropylene blended fuel depending on the load, The engines’ overall efficiency was slightly lower for PP fuel at low loads compared with diesel combustion but at 100% load both reached 36%. The study showed that the new formulation process proposed by the authors is able to produce a new class of fuels from diesel blended with low density polypropylene, and resulted in hybrid fuels with very promising combustion prospects. The engine investigation proved that 25% PP fuels can be injected and burnt in a diesel engine at a residence time of about 5 ms from the start of injection, and the engine’s nominal power could be reached, with lower emissions than reference diesel fuel.


Author(s):  
Seung Hyun Yoon ◽  
Sung Wook Park ◽  
Dae Sik Kim ◽  
Sang Il Kwon ◽  
Chang Sik Lee

A single cylinder DI (direct injection) diesel engine equipped with common-rail injection system was used to investigate the combustion and emission characteristics of biodiesel fuels. Tested fuels were conventional diesel and biodiesels obtained from unpolished rice oil and soybean oil. The volumetric blending ratios of biodiesel with diesel fuel are set at 0, 10, 20 and 40%. Experimental results show that the peak injection rate is reduced as the mixing ratio increased. The effect of the mixing ratio on the injection delay of biodiesel is not significant at the equal injection pressure. The peak combustion pressure was increased with the increase of the mixing ratio at an injection pressure of 100MPa. The ignition delay became shorter with the increase of the mixing ratio due to a higher cetane number of the biodiesel. HC and CO emissions are decreased at a high injection pressure. However, NOx emissions are increased at higher mixing ratios.


2014 ◽  
Vol 974 ◽  
pp. 362-366 ◽  
Author(s):  
Amir Khalid ◽  
Azwan Sapit ◽  
M.N. Anuar ◽  
Him Ramsy ◽  
Bukhari Manshoor ◽  
...  

Precise control of fuel injection is essential in modern diesel engines especially in controlling the precise injection quantity, flexible injection timing, flexible rate of injection with multiple injections and high injection pressures. It was known that the fuel-air mixing is mainly influenced by the fuel injection system and injector nozzle characteristics. Thus, mixture formation during ignition process associated with the exhaust emissions. The purpose of this study is to investigate the influence of spray characteristics on the mixture formation. In this study, common rail injector systems with different model of injector were used to simulate the actual mixture formation inside the engine chamber. The optical visualization system was constructed with a digital video camera in order to investigate the detailed behavior of mixture formation. This method can capture spray penetration length, spray angle, spray evaporation and mixture formation process clearly. The spray characteristic such as the penetration length, spray angle and spray area are increasing when the injection pressure increased. The mixture formation can be improved effectively by increasing the injection pressure.


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