Investigation of Heat Transfer and Flow Characteristics in Heat Exchanger With Microscale Channels

Author(s):  
Shaokun Xu ◽  
Baoming Chen ◽  
Shui Ji ◽  
Shiqi Zhao

The experimental study of heat transfer and flow characteristics are conducted for water and ethylene-glycol solution flowing in the heat exchanger with rectangular or triangular microscale channels, which have equivalent diameter of 0.55mm, 0.91mm, 1.38mm and 5mm. During experiments, the Reynolds number ranges from 300 to 2500. The experimental results show that: at a fixed Reynolds number, the Nusselt number increases along with increasing equivalent diameter, the Nusselt number for ethylene-glycol solution with larger Prandtl number is greater than that for water, the geometrical configuration of the microscale channels have a significant effect on the heat transfer; the flow friction factors of microscale channels are smaller than that of normal channels, flow characteristics of rectangular channels are evidently better than that of triangular, the flow friction factor decreases with increasing Reynolds number, the experiment also show that the flow friction factor is independent of Prandtl number; The critical Reynolds number at which the flow transiting to turbulent flow is 700∼1200.

2008 ◽  
Vol 131 (2) ◽  
Author(s):  
Koichi Ichimiya ◽  
Tetsuaki Takeda ◽  
Takuya Uemura ◽  
Tetsuya Norikuni

This paper describes the heat transfer and flow characteristics of a heat exchanger tube filled with a high porous material. Fine copper wires (diameter: 0.5 mm) were inserted in a circular tube dominated by thermal conduction and forced convection. The porosity was from 0.98 to 1.0. The working fluid was air. The hydraulic equivalent diameter was cited as the characteristic length in the Nusselt number and the Reynolds number. The Nusselt number and the friction factor were expressed as functions of the Reynolds number and porosity. The thermal performance was evaluated by the ratio of the Nusselt number with and without a high porous material and the entropy generation. It was recognized that the high porous material was effective in low Reynolds numbers and the Reynolds number, which minimized the entropy generation existed.


Author(s):  
Koichi Ichimiya ◽  
Tetsuaki Takeda ◽  
Takuya Uemura ◽  
Tetsuya Norikuni

This paper describes the heat transfer and flow characteristics of a heat exchanger tube filled with a high porous material. Fine copper wire (diamete: 0.5 mm) was inserted in a circular tube dominated by thermal conduction and forced convection. The porosity was from 0.98 to 1.0. Working fluid was air. Hydraulic equivalent diameter was cited as the characteristic length in Nusselt number and Reynolds number. Nusselt number and friction factor were expressed as functions of Reynolds number and porosity. Thermal performance was evaluated by the ratio of Nusselt number with and without a high porous material and the entropy generation. It was recognized that the high porous material was effective in low Reynolds number and the Reynolds number which minimized the entropy generation existed.


Author(s):  
S.A.M. Said ◽  
M.A. Habib ◽  
M.O. Iqbal

A numerical investigation aimed at understanding the flow and heat transfer characteristics of pulsating turbulent flow in an abrupt pipe expansion was carried out. The flow patterns are classified by four parameters; the Reynolds number, the Prandtl number, the abrupt expansion ratio and the pulsation frequency. The influence of these parameters on the flow was studied in the range 104<Re<5×104, 0.7<Pr<7.0, 0.2<d/D<0.6 and 5<f<35. It was found that the influence of pulsation on the mean time‐averaged Nusselt number is insignificant (around 10 per cent increase) for fluids having a Prandtl number less than unity. This effect is appreciable (around 30 per cent increase) for fluids having Prandtl number greater than unity. For all pulsation frequencies, the variation in the mean time‐averaged Nusselt number, maximum Nusselt number and its location with Reynolds number and diameter ratio exhibit similar characteristics to steady flows.


2012 ◽  
Vol 557-559 ◽  
pp. 2141-2146
Author(s):  
Yong Hua You ◽  
Ai Wu Fan ◽  
Chen Chen ◽  
Shun Li Fang ◽  
Shi Ping Jin ◽  
...  

Trefoil-hole baffles have good thermo-hydraulic performances as the support of heat pipes, however the published research paper is relatively limited. The present paper investigates the shellside thermo-hydraulic characteristics of shell-and-tube heat exchanger with trefoil-hole baffles (THB-STHX) under turbulent flow region, and the variations of shellside Nusselt number, pressure loss and overall thermo-hydraulic performance (PEC) with Reynolds number are obtained for baffles of varied pitch with the numerical method. CFD results demonstrate that the trefoil-hole baffle could enhance the heat transfer rate of shell side effectively, and the maximal average Nusselt number is augmented by ~2.3 times that of no baffle, while average pressure loss increases by ~9.6 times. The PEC value of shell side lies in the range of 16.3 and 73.8 kPa-1, and drops with the increment of Reynolds number and the decrement of baffle pitch, which indicates that the heat exchanger with trefoil-hole baffles of larger pitch could generate better overall performance at low Reynolds number. Moreover, the contours of velocity, turbulent intensity and temperature are presented for discussions. It is found that shellside high-speed jet, intensive recirculation flow and high turbulence level could enhance the heat transfer rate effectively. Besides good performance, THB-STHXs are easily manufactured, thus promise widely applied in various industries.


2021 ◽  
Vol 6 (2) ◽  
pp. 41-52
Author(s):  
Mohd Rahimie Md Noor ◽  
Nur Syafiqah Hidayah Mohd Fauzi ◽  
Siti Nur Fadhilah Masrom ◽  
Mohd Azry Abdul Malek ◽  
Muhammad Firdaus Mustapha ◽  
...  

Heat exchangers are tools used to transfer thermal energy between two fluids (liquid or gas) by convection and conduction at different level of temperatures. Heat exchangers are the common equipment and employed in many different applications because of ability to withstand high temperatures and compactness. There are no intermixing or leakage occurred between two fluids during the heat transfer process as fluids are separated by walls of heat exchanger. The main objective of this project is to determine the heat exchanger effectiveness in heat transfer performance. This will be done by investigating the performance of five different angles of heat exchanger which are 150,300, 450, 600 and 750. The effectiveness of heat exchanger depends on the convection heat transfer coefficient of the fluid. Besides that, this project also aims to develop some parameters such as Nusselt number, Reynolds number and Prandtl number for evaluating the heat transfer. It is found that the Nusselt Number at angle of 150 is lower compared to angle of 750. Meanwhile, Reynolds number for angle 150 is higher than angle 750 which means that the type of flow produced by angle 150 is turbulent flow while for 750 angle is laminar flow. Hence, the overall result of this project proved that 150 is the best angle for heat exchanger in chimney because of higher velocity, higher volume flow rate, higher density of gas and higher LMTD. The relationship between Nusselt number and Reynolds number between different angles can be observed by plotting the graph using Maple Software.


Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1570
Author(s):  
Yongfeng Ju ◽  
Tiezhu Zhu ◽  
Ramin Mashayekhi ◽  
Hayder I. Mohammed ◽  
Afrasyab Khan ◽  
...  

The hydrothermal performance of multiple semi-twisted tape inserts inside a heat exchanger pipe is numerically examined in three-dimensions. This study aims to find the optimum case for having the highest heat transfer enhancement with the lowest friction factor using nanofluid (Al2O3/water). A performance evaluation criterion (PEC) is defined to characterize the performance based on both friction factor and heat transfer. It was found that increasing the number of semi-twisted tapes increases the number of swirl flow streams and leads to an enhancement in the local Nusselt number as well as the friction factor. The average Nusselt number increases from 15.13 to 28.42 and the average friction factor enhances from 0.022 to 0.052 by increasing the number of the semi-twisted tapes from 0 to 4 for the Reynolds number of 1000 for the base fluid. By using four semi-twisted tapes, the average Nusselt number increases from 12.5 to 28.5, while the friction factor reduces from 0.155 to 0.052 when the Reynolds number increases from 250 to 1000 for the base fluid. For the Reynolds number of 1000, the increase in nanofluid concentration from 0 to 3% improves the average Nusselt number and friction factor by 6.41% and 2.29%, respectively. The highest PEC is equal to 1.66 and belongs to the Reynolds number of 750 using four semi-twisted tape inserts with 3% nanoparticles. This work offers instructions to model an advanced design of twisted tape integrated with tubes using multiple semi-twisted tapes, which helps to provide a higher amount of energy demand for solar applications.


An experimental investigation has been carried out for heat transfer enhancement over dimpled surface using spoiler turbulators. The experimentation is carried out over the aluminum plate of 1000 mm x 10 mm x 5 mm and Reynolds number ranging from 10,000 to 33,000. The δ/d ratio for dimple is 0.3, which is kept constant. The pitch for dimples are varied as 16 mm, 18 mm and 20 mm. Turbulators were used over the dimples surface in inline and staggered arrangement which provides different flow structure and produces turbulence. Turbulators are mounted over dimples at an angle of 12o with respect to flat plate. Experimental results were validated using Dittus-Boelter and Blasius equations. Analysis is made using Nusselt number, friction factor and performance index. It has been found that compared to dimpled plate performance of dimpled surface with spoiler tabulator plate is higher. If we compare inline and staggered arrangement, performance of inline arrangement dimple plate with turbulator is higher compared to staggered arrangement. This is due to in staggered arrangement at some locations chocking of flow may takes place which reduces heat transfer rate.


2012 ◽  
Vol 16 (1) ◽  
pp. 79-91 ◽  
Author(s):  
Varun Sharma ◽  
Kumar Dhiman

In this work, effects of Prandtl number on the heat transfer characteristics of an unconfined rotating circular cylinder are investigated for varying rotation rate (? = 0 - 5) in the Reynolds number range 1 - 35 and Prandtl numbers range 0.7 - 100 in the steady flow regime. The numerical calculations are carried out by using a finite volume method based commercial CFD solver FLUENT. The isotherm patterns are presented for varying values of Prandtl number and rotation rate in the steady regime. The variation of the local and the average Nusselt numbers with Reynolds number, Prandtl number and rotation rate are presented for the above range of conditions. The average Nusselt number is found to decrease with increasing value of the rotation rate for the fixed value of the Reynolds and Prandtl numbers. With increasing value of the Prandtl number, the average Nusselt number increases for the fixed value of the rotation rate and the Reynolds number; however, the larger values of the Prandtl numbers show a large reduction in the value of the average Nusselt number with increasing rotation rate.


Author(s):  
Khwanchit Wongcharee ◽  
Somsak Pethkool ◽  
Chinaruk Thianpong

This paper describes an experimental study of turbulent convective heat transfer and flow friction characteristics in a double tube heat exchanger equipped with propellers (2 blade-type). The propellers are used as the decaying swirl generators in the inner tube. The experiments were performed using the propellers with four different interval lengths (l = 1D, 2D, 3D and 4D where D is diameter of the inner tube), for the Reynolds number ranging from 5000 to 32,000, using water with temperature of 27°C and 70°C as cold and hot working fluids, respectively. The data of the tube equipped with the propellers are reported together with those of the plain tube, for comparison. The obtained results demonstrate that the heat transfer rate in term of Nusselt number (Nu) and friction factor (f) in the tube with propellers are higher than those in the plain tube at the similar operating conditions. This is due to the chaotic mixing and efficient interruption of thermal boundary layer caused by the propellers. In addition, the Nusselt number and friction factor in the tube fitted with the propellers increase as the interval length decreases. Depending on Reynolds number and interval length, Nusselt numbers and friction factors in the tube fitted with the propellers are augmented to 1.95 to 2.3 times and 5.8 to 13.2 times of those in the plain tube. In addition, the correlations of the Nusselt number (Nu) and the friction factor (f) for tube fitted with the propellers are reported and the performance evaluation to access the real benefits of using the turbulators is also determined.


Symmetry ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 1652
Author(s):  
Mehdi Ghalambaz ◽  
Ramin Mashayekhi ◽  
Hossein Arasteh ◽  
Hafiz Muhammad Ali ◽  
Pouyan Talebizadehsardari ◽  
...  

This paper investigates the convective heat transfer in a heat exchanger equipped with twisted tape elements to examine effects of the twisted tape truncation percentage, pitch value, position and Reynolds number using 3D numerical simulation. A symmetric heat flux is applied around the tube as the studied heat exchanger. Based on the influences in both heat transfer enhancement and pressure drop, the performance evaluation criterion (PEC) is utilized. Inserting twisted tape elements and reducing the pitch value significantly augment the Nusselt number, friction coefficient and PEC number compared to the plain tube. For the best case with a Reynolds number of 1000, the average Nusselt number increases by almost 151%, which is the case of fully fitted twisted tape at a pitch value of L/4. Moreover, increasing the twisted tape truncation percentage reduces both heat transfer and pressure drop. Furthermore, the highest heat transfer rate is achieved when the truncated twisted tape is located at the entrance of the tube. Finally, it is concluded that for P = L, L/2, L/3 and L/4, the optimum cases from the viewpoint of energy conservation are twisted tapes with truncation percentages of 75, 50, 50 and 0%, in which the related PEC numbers at a Reynolds number of 1000 are almost equal to 1.08, 1.24, 1.4 and 1.76, respectively.


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