Multiphase Submerged Jet Impingement Cooling Utilizing Nanostructured Plates

Author(s):  
Ebru Demir ◽  
Ali Kosar ◽  
Turker Izci ◽  
Osman Yavuz Perk ◽  
Muhsincan Sesen ◽  
...  

An experimental setup is designed to simulate the heat dissipated by electronic devices and to test the effects of nanostructured plates in enhancing the heat removal performance of jet impingement systems in such cooling applications under boiling conditions. Prior experiments conducted in single phase have shown that such different surface morphologies are effective in enhancing the heat transfer performance of jet impingement cooling applications. In this paper, results of the most recent experiments conducted using multiphase jet impingement cooling system will be presented. Distilled water is propelled into four microtubes of diameter 500 μm that provide the impinging jets to the surface. Simulation of the heat generated by miniature electronic devices is simulated through four aluminum cartridge heaters of 6.25 mm in diameter and 31.75 mm in length placed inside an aluminum base. Nanostructured plates of size 35mm×30mm and different surface morphologies are placed on the surface of the base and two thermocouples are placed to the surface of the heating base and the base is submerged into deionized water. Water jets generated using microtubes as nozzles are targeted to the surface of the nanostructured plate from a nozzle to surface distance of 1.5 mm and heat removal characteristics of the system is studied for a range of flow rates and heat flux, varying between 107.5–181.5 ml/min and 1–400000 W/m2, respectively. The results obtained using nanostructured plates are compared to the ones obtained using a plain surface copper plate as control sample and reported in this paper.

Author(s):  
Ashutosh Kumar Yadav ◽  
Parantak Sharma ◽  
Avadhesh Kumar Sharma ◽  
Mayank Modak ◽  
Vishal Nirgude ◽  
...  

Impinging jet cooling technique has been widely used extensively in various industrial processes, namely, cooling and drying of films and papers, processing of metals and glasses, cooling of gas turbine blades and most recently cooling of various components of electronic devices. Due to high heat removal rate the jet impingement cooling of the hot surfaces is being used in nuclear industries. During the loss of coolant accidents (LOCA) in nuclear power plant, an emergency core cooling system (ECCS) cool the cluster of clad tubes using consisting of fuel rods. Controlled cooling, as an important procedure of thermal-mechanical control processing technology, is helpful to improve the microstructure and mechanical properties of steel. In industries for heat transfer efficiency and homogeneous cooling performance which usually requires a jet impingement with improved heat transfer capacity and controllability. It provides better cooling in comparison to air. Rapid quenching by water jet, sometimes, may lead to formation of cracks and poor ductility to the quenched surface. Spray and mist jet impingement offers an alternative method to uncontrolled rapid cooling, particularly in steel and electronics industries. Mist jet impingement cooling of downward facing hot surface has not been extensively studied in the literature. The present experimental study analyzes the heat transfer characteristics a 0.15mm thick hot horizontal stainless steel (SS-304) foil using Internal mixing full cone (spray angle 20 deg) mist nozzle from the bottom side. Experiments have been performed for the varied range of water pressure (0.7–4.0 bar) and air pressure (0.4–5.8 bar). The effect of water and air inlet pressures, on the surface heat flux has been examined in this study. The maximum surface heat flux is achieved at stagnation point and is not affected by the change in nozzle to plate distance, Air and Water flow rates.


Author(s):  
Todd M. Bandhauer ◽  
David R. Hobby ◽  
Chris Jacobsen ◽  
Dave Sherrer

In a variety of electronic systems, cooling of various components imposes a significant challenge. A major aspect that inhibits the performance of many cooling solutions is the thermal resistance between the chip package and the cooling structure. Due to its low thermal conductivity, the thermal interface material (TIM) layer imposes a significant thermal resistance on the chip to cooling fluid thermal path. Advanced cooling methods that bypass the TIM have shown great potential in research and some specialty applications, yet have not been adopted widely by industry due to challenges associated with practical implementation and economic constraints. One advanced cooling method that can bypass the TIM is jet impingement. The impingement cooling device investigated in the current study is external to the integrated circuit (IC) package and could be easily retrofitted onto any existing microchip, similar to a standard heatsink. Jet impingement cooling has proven effective in previous studies. However, it has been shown that jet-to-jet interference severely degrades thermal performance of an impinging jet array. The present research addresses this challenge by utilizing a flow path geometry that allows for withdrawal of the impinging fluid immediately adjacent to each jet in the array. In this study, a jet impingement cooling solution for high-performance ICs was developed and tested. The cooling device was fabricated using modern advanced manufacturing techniques and consisted of an array of micro-scale impinging jets. A second array of fluid return paths was overlain across the jet array to allow for direct fluid extraction in the immediate vicinity of each jet, and fluid return passages were oriented in parallel to the impinging jets. The following key geometric parameters were utilized in the device: jet diameter (D = 300μm), distance from jet to impinging surface (H/D = 2.5), spacing between jets (S/D = 8), spacing between fluid returns (Sr/D = 8), diameter of fluid returns (Dr/D = 5). The device was mounted to a 2cm × 2cm uniformly heated surface which produced up to 165W and the resulting fluid-to-surface temperature difference was measured at a variety of flow rates. For this study, the device was tested using single-phase water. Jet Reynolds number ranged from 300–1500 and an average heat transfer coefficient of 13,100 W m−2 K−1 was achieved at a Reynolds number of only Red = 305.


Author(s):  
Qiang Li ◽  
Yimin Xuan ◽  
Feng Yu ◽  
Junjie Tan

An experimental investigation was performed to study the heat transfer and flow features of Cu-water nanofluids (Cu particles with 26 nm diameter) in a submerged jet impingement cooling system. Three particular nozzle-to-heated surface distances (2, 4 and 6 mm) and four particle volume fractions (1.5%, 2.0%, 2.5% and 3.0%) are involved in the experiment. The experimental results reveal that the suspended nanoparticles increase the heat transfer performance of the base liquid in the jet impingement cooling system. Within the range of experimental parameters considered, it has been found that highest surface heat transfer coefficients can be achieved using a nozzle-to-surface distance of 4 mm and the nanofluid with 3.0% particle volume fraction. In addition, the experiments show that the system pressure drop of the dilute nanofluids is almost equal to that of water under the same entrance velocity.


Author(s):  
Muhsincan S¸es¸en ◽  
Cem Baha Akkartal ◽  
Wisam Khudhayer ◽  
Tansel Karabacak ◽  
Ali Kos¸ar

An efficient cooling system consisting of a plate, on which copper nanorods (nanorods of size ∼100nm) are integrated to copper thin film (which is deposited on Silicon substrate), a heater, an Aluminum base, and a pool was developed. Heat is transferred with high efficiency to the liquid within the pool above the base through the plate by boiling heat transfer. Near the boiling temperature of the fluid, vapor bubbles started to form with the existence of wall superheat. Phase change took place near the nanostructured plate, where the bubbles emerged from. Bubble formation and bubble motion inside the pool created an effective heat transfer from the plate surface to the pool. Nucleate boiling took place on the surface of the nanostructured plate helping the heat removal from the system to the liquid above. The heat transfer from nanostructured plate was studied using the experimental setup. The temperatures were recorded from the readings of thermocouples, which were successfully integrated to the system. The surface temperature at boiling inception was 102.1°C without the nanostructured plate while the surface temperature was successfully decreased to near 100°C with the existence of the nanostructured plate. In this study, it was proved that this device could have the potential to be an extremely useful device for small and excessive heat generating devices such as MEMS or Micro-processors. This device does not require any external energy to assist heat removal which is a great advantage compared to its counterparts.


Author(s):  
Beomjin Kwon ◽  
Thomas Foulkes ◽  
Tianyu Yang ◽  
Nenad Miljkovic ◽  
William P. King

2013 ◽  
Vol 465-466 ◽  
pp. 496-499
Author(s):  
Mohd Firdaus Bin Abas ◽  
Abdullah Aslam ◽  
Hamidon bin Salleh ◽  
Nor Adrian Bin Nor Salim

Efforts have been given to improve the turbine blades ability to withstand high temperature for a long period of time by implementing effective cooling system. There are many aspects that should be considered when implementing impingement cooling. This paper will only cover two trending aspects in impingement cooling implementation; the jet-to-target plate distance and the application of ribs in promoting better impingement cooling performance. For target plate distance to impingement jet diameter value, H/d > 1, the area-averaged Nusselt number also decreases as the H/d value increases. This may have been due to a reduction of the amount of momentum exerted by the impinging jets onto the target plate. For H/d < 1, the results have been proven otherwise. Heat transfer in impingement/effusion cooling system in crossflow with rib turbulators showed higher heat transfer rate than that of a surface without ribs because the ribs prevent the wall jets from being swept away by the crossflow and increase local turbulence of the flow near the surface. It could be concluded that both H/d ratio and ribs installation play an important role in enhancing impingement cooling systems heat transfer effectiveness.


Author(s):  
F. Ben Ahmed ◽  
R. Tucholke ◽  
B. Weigand ◽  
K. Meier

A representative part of an active clearance control system for a low pressure turbine has been numerically investigated. The setup consisted of a cylindrical plenum with 20 inline arranged impinging jets at the bottom side discharging on a flat plate. The study focused on the influence of the nozzle geometry on the flow as well as heat transfer characteristics at the impingement plate and the discharge pressure drop. CFD (Computational Fluid Dynamics) simulations were performed for a constant Reynolds number ReD = 7,500 and different mean jet Mach numbers up to 0.7. Different length-to-diameter ratios of the jet holes (L/D) and various hole shapes (cylindrical, elliptic, convergent and divergent conical) were investigated to evaluate the performance of the impingement cooling configurations. The predictions showed a significant influence of the length-to-diameter ratio of the orifice bores on the heat transfer and the pressure losses. For L/D = 2 no suction of the ambient air in the nozzles was observed. In comparison to the configuration with L/D = 0.25 an improvement of the discharge coefficient of 9% for Ma = 0.7 and 20% for Ma = 0.17 was achieved. However, the highest heat transfer was observed for the smallest L/D-ratio of 0.25. The shape variation showed that only the elliptic jet holes with a ratio of AR = 0.5 enhanced the overall heat transfer and simultaneously reduced the pressure losses because of discharging onto the target plate. This result was found to be valid for all investigated jet Mach numbers. Additionally, for both elliptic jet aspect ratios of 0.5 and 2 the axis-switchover phenomenon of the flow was observed.


Author(s):  
B. Facchini ◽  
M. Surace ◽  
S. Zecchi

Significant improvements in gas turbine cooling technology are becoming harder as progress goes over and over. Several impingement cooling solutions have been extensively studied in past literature. An accurate and extensive numerical 1D simulation on a new concept of sequential impingement was performed, showing good results. Instead of having a single impingement plate, we used several perforated plates, connecting the inlet of each one with the outlet of the previous one. Main advantages are: absence of the negative interaction between transverse flow and last rows impinging jets (reduced deflection); better distribution of pressure losses and heat transfer coefficients among the different plates, especially when pressure drops are significant and available coolant mass flow rate is low (lean premixed combustion chamber and LP turbine stages). Practical applications can have a positive influence on both cooled nozzles and combustion chambers, in terms of increased cooling efficiency and coolant mass flow rate reduction. Calculated effects are used to analyze main influences of such a cooling system on global performances of power plants.


Author(s):  
Anna A. Pavlova ◽  
Michael Amitay

Efficiency of synthetic jet impingement cooling and the mechanisms of heat removal from a constant heat flux surface were investigated experimentally. The effects of jet’s formation frequency and Reynolds number at different nozzle-to-surface distances were investigated and compared to steady jet cooling. It was found that synthetic jets are up to three times more effective than steady jets at the same Reynolds number. For smaller distances, high formation frequency (f = 1200 Hz) synthetic jets remove heat better than low frequency (f = 420 Hz) jets, whereas low frequency jets are more effective at larger distances, with an overlapping region. Using PIV, it was shown that at small distances between the synthetic jet and the heated surface, the higher formation frequency jet is associated with accumulation of vortices before they impinge on the surface. For the lower frequency jet, the wavelength between coherent structures is so large that vortex rings impinge on the surface separately.


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