Test of Innovative Nozzle Design for Film Cooling System to Maximize Turbine Efficiency

2002 ◽  
Author(s):  
Faure J. Malo-Molina ◽  
Kau-Fui V. Wong ◽  
Andreja Brankovic
Keyword(s):  
Mass Flow Rate ◽  
Hydraulic Resistance ◽  
Mass Flow ◽  
Flow Rate ◽  
Film Cooling ◽  
Cooling System ◽  
Nozzle Design ◽  
Blowing Ratio ◽  
Turbine Efficiency ◽  
The Ideal

The ideal design of a turbine blade external film cooling system should contain a minimal uniform cooling film while simultaneously maximizing turbine efficiency. The current research reports on the tests on the pressure drop, hydraulic resistance, and mass flow rate of nine different nozzles. The effectiveness of the resulting film of cold air depends upon the mass flow rate and the shape, size, distribution and directional angles of these tiny nozzles. Of the orifices tested, the orifice shaped with the biggest spherical counter-sink inlet, allows the air to exit with the highest momentum. This shape produces the lowest hydraulic resistance and the highest blowing ratio.

Cooling Optimization Theory—Part I: Optimum Wall Temperature, Coolant Exit Temperature, and the Effect of Wall/Film Properties on Performance

2016 ◽  
Vol 138 (8) ◽  
Author(s):  
Benjamin Kirollos ◽  
Thomas Povey
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Wall Temperature ◽  
Film Cooling ◽  
Cooling System ◽  
Film Properties ◽  
Uniform Wall Temperature ◽  
Uniform Wall ◽  
Exit Temperature

Gas turbine cooling system design is constrained by a maximum allowable wall temperature (dictated by the material and the life requirements of the component), minimum coolant mass flow rate (the requirement to minimize cycle-efficiency cost), and uniform wall temperature (to reduce thermal stresses). These three design requirements form the basis of an iterative design process. The relationship between the requirements has received little discussion in the literature, despite being of interest from both a theoretical and a practical viewpoint. In this paper, we consider the optimum cooling system for parts with both internal and film cooling. We show analytically that the coolant mass flow rate is minimized when the wall temperature is uniform and equal to the maximum allowable wall temperature. Thus, we show that achieving uniform wall temperature achieves minimum coolant flow rate, and vice versa. The purpose is to clarify the interplay between two design requirements that are often discussed separately in the literature. The penalty (in terms of coolant mass flow) associated with cooling nonisothermal components is quantified. We show that a typical high pressure nozzle guide vane (HPNGV) operating isothermally at the maximum allowable wall temperature requires two-thirds the coolant of a typical nonisothermal vane. The optimum coolant exit temperature is also considered. It is shown analytically that the optimum coolant exit temperature depends on the balance between the mean adiabatic film cooling effectiveness, the nondimensional mass flow rate, and the Biot number of the thermal barrier coating (TBC). For the large majority of gas turbine cooling systems (e.g., a typical HPNGV) it is shown that the optimum coolant exit temperature is equal to the local wall temperature at the point of injection. For a small minority of systems (e.g., long effusion cooling systems operating at low mass flow rates), it is shown that the coolant exit temperature should be minimized. An approximation relating the wall/film properties, the nondimensional mass flow, and the overall cooling effectiveness is derived. It is used to estimate the effect of Biot number (TBC and metal), heat transfer coefficient (HTC) ratio, and film properties on the performance of a typical HPNGV and effusion cooling system. In Part II, we show that designs which achieve uniform wall temperature have a particular corresponding internal HTC distribution.

Cooling Optimisation Theory: Part 1 — Optimum Wall Temperature, Coolant Exit Temperature and the Effect of Wall/Film Properties on Performance

2015 ◽  
Author(s):  
Benjamin Kirollos ◽  
Thomas Povey
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Wall Temperature ◽  
Film Cooling ◽  
Cooling System ◽  
Film Properties ◽  
Uniform Wall Temperature ◽  
Uniform Wall ◽  
Exit Temperature

Gas turbine cooling system design is constrained by a maximum allowable wall temperature (dictated by the material and the life requirements of the component), minimum coolant mass flow rate (the requirement to minimise cycle-efficiency cost) and uniform wall temperature (to reduce thermal stresses). These three design requirements form the basis of an iterative design process. The relationship between the requirements has received little discussion in the literature, despite being of interest from both a theoretical and a practical viewpoint. In this paper, we consider the optimum cooling system for parts with both internal and film cooling. We show analytically that the coolant mass flow rate is minimised when the wall temperature is uniform and equal to the maximum allowable wall temperature. Thus, we show that achieving uniform wall temperature achieves minimum coolant flow rate, and vice versa. The purpose is to clarify the interplay between two design requirements that are often discussed separately in the literature. The penalty (in terms of coolant mass flow) associated with cooling non-isothermal components is quantified. We show that a typical high pressure nozzle guide vane (HPNGV) operating isothermally at the maximum allowable wall temperature requires two-thirds the coolant of a typical non-isothermal vane. The optimum coolant exit temperature is also considered. It is shown analytically that the optimum coolant exit temperature depends on the balance between the mean adiabatic film cooling effectiveness, the non-dimensional mass flow rate and the Biot number of the thermal barrier coating (TBC). For the large majority of gas turbine cooling systems (e.g., a typical HPNGV) it is shown that the optimum coolant exit temperature is equal to the local wall temperature at the point of injection. For a small minority of systems (e.g., long effusion cooling systems operating at low mass flow rates) it is shown that the coolant exit temperature should be minimised. An approximation relating the wall/film properties, the non-dimensional mass flow, and the overall cooling effectiveness is derived. It is used to estimate the effect of Biot number (TBC and metal), HTC ratio and film properties on the performance of a typical HPNGV and effusion cooling system. In the companion paper, we show that designs which achieve uniform wall temperature have a particular corresponding internal heat transfer coefficient (HTC) distribution.

Effect of Active Modulation of Through-Casing Coolant Injection on Turbine Efficiency

2017 ◽  
Author(s):  
Brian M. T. Tang ◽  
Marko Bacic ◽  
Peter T. Ireland
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Total Pressure ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Turbine Efficiency ◽  
Coolant Injection ◽  
Cooling Air

This paper presents a computational investigation into the impact of cooling air injected through the stationary over-tip turbine casing on overall turbine efficiency. The high work axial flow turbine is representative of the high pressure turbine of a civil aviation turbofan engine. The effect of active modulation of the cooling air is assessed, as well as that of the injection locations. The influence of the through-casing coolant injection on the turbine blade over-tip leakage flow and the associated secondary flow features are examined. Transient (unsteady) sliding mesh simulations of a one turbine stage rotor-stator domain are performed using periodic boundary conditions. Cooling air configurations with a constant total pressure air supply, constant mass flow rate and actively controlled total pressure supply are assessed for a single geometric arrangement of cooling holes. The effects of both the mass flow rate of cooling air and the location of its injection relative to the turbine rotor blade are examined. The results show that all of the assessed cooling configurations provided a benefit to turbine row efficiency of between 0.2 and 0.4 percentage points. The passive and constant mass flow rate configurations reduced the over-tip leakage flow, but did so in an inefficient manner, with decreasing efficiency observed with increasing injection mass flow rate beyond 0.6% of the mainstream flow, despite the over-tip leakage mass flow rate continuing to reduce. By contrast, the active total pressure controlled injection provided a more efficient manner of controlling this leakage flow, as it permitted a redistribution of cooling air, allowing it to be applied in the regions close to the suction side of the blade tip which more directly reduced over-tip leakage flow rates and hence improved efficiency. Cooling air injected close to the pressure side of the rotor blade was less effective at controlling the leakage flow, and was associated with increased aerodynamic loss in the passage vortex.

scholarly journals Cooling Performance Enhancement of Air-Cooled Condensers by Guiding Air Flow

Energies ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 3503
Author(s):  
Huang ◽  
Chen ◽  
Yang ◽  
Du ◽  
Yang
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Heat Dissipation ◽  
Performance Enhancement ◽  
Cooling System ◽  
Wind Effects ◽  
Cooling Performance ◽  
Air Cooled Condensers ◽  
Arc Shape

Adverse wind effects on the thermo-flow performances of air-cooled condensers (ACCs) can be effectively restrained by wind-proof devices, such as air deflectors. Based on a 2 × 300 MW coal-fired power generation unit, two types (plane and arc) of air deflectors were installed beneath the peripheral fans to improve the ACC’s cooling performance. With and without air deflectors, the air velocity, temperature, and pressure fields near the ACCs were simulated and analyzed in various windy conditions. The total air mass flow rate and unit back pressure were calculated and compared. The results show that, with the guidance of deflectors, reverse flows are obviously suppressed in the upwind condenser cells under windy conditions, which is conducive to an increased mass flow rate and heat dissipation and, subsequently, introduces a favorable thermo-flow performance of the cooling system. When the wind speed increases, the leading flow effect of the air deflectors improves, and improvements in the ACC’s performance in the wind directions of 45° and –45° are more satisfactory. However, hot plume recirculation may impede performance when the wind direction is 0°. For all cases, air deflectors in an arc shape are recommended to restrain the disadvantageous wind effects.

scholarly journals ANALYSIS OF EVAPORATOR EFFECTIVENESS ON 1/2 CYCLE REFRIGERATION SYSTEMS: A CASE STUDY ON LPG FUELED VEHICLES

2020 ◽  
Vol 82 (3) ◽  
Author(s):  
Muji Setiyo ◽  
Budi Waluyo ◽  
Nurkholis Hamidi
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Exchange Process ◽  
Cooling Curve ◽  
Heat Exchange Process ◽  
Heat Transfer Capacity ◽  
The Ideal

The ½ cycle refrigeration system on LPG fueled vehicles has a significant cooling effect. However, the cooling is very dependent on the heat exchange process in the evaporator. Therefore, this paper analyses the deviation of the actual cooling curve from the ideal scenario carried out on a laboratory scale. The analytical method used is the calculation of the effectiveness of the evaporator, which compares the actual to the potential heat transfer capacity. The LPG flow rate was varied from 1-6 g/s, while the evaporation pressure ranged between 0.05, 0.10, and 0.15 MPa, which applied to compact type evaporators with dimensions of 262 ´ 200 mm, with a thickness of 65 mm. The research results confirm that the higher the LPG mass flow rate, the lower the heat transfer effectiveness. At the higher LPG mass flow rate, heat transfer occurs less optimally,  due to incomplete evaporation of LPG in the evaporator.

A New Concept of Impingement Cooling for Gas Turbine Hot Parts and Its Influence on Plant Performance

2003 ◽  
Author(s):  
B. Facchini ◽  
M. Surace ◽  
S. Zecchi
Keyword(s):  
Gas Turbine ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Power Plants ◽  
Cooling System ◽  
Impinging Jets ◽  
Plant Performance ◽  
Transfer Coefficients ◽  
Impingement Cooling

Significant improvements in gas turbine cooling technology are becoming harder as progress goes over and over. Several impingement cooling solutions have been extensively studied in past literature. An accurate and extensive numerical 1D simulation on a new concept of sequential impingement was performed, showing good results. Instead of having a single impingement plate, we used several perforated plates, connecting the inlet of each one with the outlet of the previous one. Main advantages are: absence of the negative interaction between transverse flow and last rows impinging jets (reduced deflection); better distribution of pressure losses and heat transfer coefficients among the different plates, especially when pressure drops are significant and available coolant mass flow rate is low (lean premixed combustion chamber and LP turbine stages). Practical applications can have a positive influence on both cooled nozzles and combustion chambers, in terms of increased cooling efficiency and coolant mass flow rate reduction. Calculated effects are used to analyze main influences of such a cooling system on global performances of power plants.

The Sensitivity Analysis of Passive Containment Cooling System During Design Basis Accidents

2012 ◽  
Author(s):  
Zhiwei Zhou ◽  
Yaoli Zhang ◽  
Yanning Yang
Keyword(s):  
Sensitivity Analysis ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Free Space ◽  
Peak Pressure ◽  
Cooling System ◽  
Initial Conditions ◽  
Water Tank ◽  
Design Basis

Containment is the ultimate barrier which protects the radioactive substance from spreading to the atmosphere. Sensitivity analysis on AP1000 containment during postulated design basis accidents (DBAs) was studied by a dedicated analysis code PCCSAP-3D. The code was a three-dimensional thermal-hydraulic program developed to analyze the transient response of the containment during DBAs; and it was validated at a certain extent. Peak pressure and temperature were the most important phenomena during DBAs. The parameters being studied for sensitivity analysis were break source mass flow rate, containment free space, surface area and volume of heat structures, heat capacity of the containment shell, film coverage, cooling water tank mass flow rate and initial conditions. The results showed that break mass flow rate as well as containment free space had the most significant impact on the peak pressure and temperature during DBAs.

Cooling Air Temperature and Mass Flow Rate Control for Hybrid Electric Vehicle Battery Thermal Management

2014 ◽  
Author(s):  
Xinran (William) Tao ◽  
John Wagner
Keyword(s):  
Mass Flow Rate ◽  
Thermal Management ◽  
Air Temperature ◽  
Mass Flow ◽  
Flow Rate ◽  
Cooling System ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System ◽  
Cooling Air

Lithium-Ion (Li-ion) batteries are widely used in electric and hybrid electric vehicles for energy storage. However, a Li-ion battery’s lifespan and performance is reduced if it’s overheated during operation. To maintain the battery’s temperature below established thresholds, the heat generated during charge/discharge must be removed and this requires an effective cooling system. This paper introduces a battery thermal management system (BTMS) based on a dynamic thermal-electric model of a cylindrical battery. The heat generation rate estimated by this model helps to actively control the air mass flow rate. A nonlinear back-stepping controller and a linear optimal controller are developed to identify the ideal cooling air temperature which stabilizes the battery core temperature. The simulation of two different operating scenarios and three control strategies has been conducted. Simulation results indicate that the proposed controllers can stabilize the battery core temperature with peak tracking errors smaller than 2.4°C by regulating the cooling air temperature and mass flow rate. Overall the controllers developed for the battery thermal management system show improvements in both temperature tracking and cooling system power conservation, in comparison to the classical controller. The next step in this study is to integrate these elements into a holistic cooling configuration with AC system compressor control to minimize the cooling power consumption.

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