A Study of the “Optimum” Hybridization Ratio for SUVs and Heavy Trucks

Author(s):  
Madhava R. Madireddy ◽  
Gregory G. Kremer

In conventional vehicles the entire power is derived from the IC engine, so it is obligatory to size the engine larger than necessary for its cruising speed. The engine must be designed to account for peak power requirements like acceleration. This oversizing of the engine shifts the operating point from its efficient zone and this adversely affects the fuel economy and emissions. The idea of hybridization is that a part of the total power required can be replaced by an auxiliary power source, generally a motor powered by batteries. Hence, the IC engine can be designed for average load and can be operated with better fuel efficiency. A simulation tool called ADVISOR (Advanced Vehicular Simulator) is used for this study. The software takes the vehicle input and the drive cycle from the user, simulates the vehicle drive and gives fuel economy, acceleration performance and emissions. In this study, each of the three vehicle platforms (average SUV, full size SUV and heavy truck) is selected and a reasonable power level for that vehicle platform is taken from the data of the current conventional vehicle type. The powertrain is then hybridized by replacing part of the total power by an equivalent motor power and a set of simulations are run in ADVISOR at three different battery charge capacities to understand the effect of on-board charge. A weighted combination of performance and fuel economy results is recorded for each run, and the simulations are then repeated at a higher level of hybridization. The results for a range of “percent hybridization” levels are then evaluated to determine the optimum level. A cost optimization is also done by adding weighted factors based on cost effect of the motor, batteries, and the projected lifetime fuel costs. The penalty due to the weight of the batteries is reflected in the simulated performance and fuel economy of the vehicle, and the space effect of the batteries is also considered. The results of this thesis support the conclusion that parallel hybridization of the drive train could help SUVs and heavy trucks to improve fuel efficiency. Depending on the assumptions made for replacement battery costs and total mileage over the lifetime of the vehicle, the increased initial cost of a hybrid SUV can be justified by the operating cost savings; the benefits of hybridization are even more pronounced for heavy trucks. The “optimum” hybridization percentages are reported for each platform, with and without cost considerations.

Author(s):  
Priyank Kothari

Abstract: Aerodynamic drag is the force that opposes an object’s motion. When a vehicle no matter the size, is designed to allow air to move fluidly over its body, aerodynamic drag will have less of an impact on its performance and fuel economy. Heavy trucks burn a significant amount of fuel as to overcome the air resistance. More than 50% of an 18-wheeler’s fuel is spent reducing aerodynamic drag on the highways. Keywords: Aerodynamics, Heavy vehicles, ANSYS, Aerodynamic Drag, Fuel efficiency.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jaeyoung Cha ◽  
Juyeol Yun ◽  
Ho-Yon Hwang

Purpose The purpose of this paper is to analyze and compare the performances of novel roadable personal air vehicle (PAV) concepts that meet established operational requirements with different types of engines. Design/methodology/approach The vehicle configuration was devised considering the dimensions and operational restrictions of the roads, runways and parking lots in South Korea. A folding wing design was adopted for road operations and parking. The propulsion designs considered herein use gasoline, diesel and hybrid architectures for longer-range missions. The sizing point of the roadable PAV that minimizes the wing area was selected, and the rate of climb, ground roll distance, cruise speed and service ceiling requirements were met. For various engine types and mission profiles, the performances of differently sized PAVs were compared with respect to the MTOW, wing area, wing span, thrust-to-weight ratio, wing loading, power-to-weight ratio, brake horsepower and fuel efficiency. Findings Unlike automobiles, the weight penalty of the hybrid system because of the additional electrical components reduced the fuel efficiency considerably. When the four engine types were compared, matching the total engine system weight, the internal combustion (IC) engine PAVs had better fuel efficiency rates than the hybrid powered PAVs. Finally, a gasoline-powered PAV configuration was selected as the final design because it had the lowest MTOW, despite its slightly worse fuel efficiency compared to that of the diesel-powered engine. Research limitations/implications Although an electric aircraft powered only by batteries most capitalizes on the operating cost, noise and emissions benefits of electric propulsion, it also is most hampered by range limitations. Air traffic integration or any safety, and noise issues were not accounted in this study. Practical implications Aircraft sizing is a critical aspect of a system-level study because it is a prerequisite for most design and analysis activities, including those related to the internal layout as well as cost and system effectiveness analyses. The results of this study can be implemented to design a PAV. Social implications This study can contribute to the establishment of innovative PAV concepts that can alleviate today’s transportation problems. Originality/value This study compared the sizing results of PAVs with hybrid engines with those having IC engines.


2018 ◽  
Vol 9 (4) ◽  
pp. 51 ◽  
Author(s):  
Chengguo Li ◽  
Eli Brewer ◽  
Liem Pham ◽  
Heejung Jung

Air conditioner power consumption accounts for a large fraction of the total power used by hybrid and electric vehicles. This study examined the effects of three different cabin air ventilation settings on mobile air conditioner (MAC) power consumption, such as fresh mode with air conditioner on (ACF), fresh mode with air conditioner off (ACO), and air recirculation mode with air conditioner on (ACR). Tests were carried out for both indoor chassis dynamometer and on-road tests using a 2012 Toyota Prius plug-in hybrid electric vehicle. Real-time power consumption and fuel economy were calculated from On-Board Diagnostic-II (OBD-II) data and compared with results from the carbon balance method. MAC consumed 28.4% of the total vehicle power in ACR mode when tested with the Supplemental Federal Test Procedure (SFTP) SC03 driving cycle on the dynamometer, which was 6.1% less than in ACF mode. On the other hand, ACR and ACF mode did not show significant differences for the less aggressive on-road tests. This is likely due to the significantly lower driving loads experienced in the local driving route compared to the SC03 driving cycle. On-road and SC03 test results suggested that more aggressive driving tends to magnify the effects of the vehicle HVAC (heating, ventilation, and air conditioning) system settings. ACR conditions improved relative fuel economy (or vehicle energy efficiency) to that of ACO conditions by ~20% and ~8% compared to ACF conditions for SC03 and on-road tests, respectively. Furthermore, vehicle cabin air quality was measured and analyzed for the on-road tests. ACR conditions significantly reduced in-cabin particle concentrations, in terms of aerosol diffusion charger signal, by 92% compared to outside ambient conditions. These results indicate that cabin air recirculation is a promising method to improve vehicle fuel economy and improve cabin air quality.


2018 ◽  
Vol 8 (12) ◽  
pp. 2390 ◽  
Author(s):  
Jaehyuk Lim ◽  
Yumin Lee ◽  
Kiho Kim ◽  
Jinwook Lee

The five-driving test mode is vehicle driving cycles made by the Environment Protection Association (EPA) in the United States of America (U.S.A.) to fully reflect actual driving environments. Recently, fuel consumption value calculated from the adjusted fuel consumption formula has been more effective in reducing the difference from that experienced in real-world driving conditions, than the official fuel efficiency equation used in the past that only considered the driving environment included in FTP and HWFET cycles. There are many factors that bring about divergence between official fuel consumption and that experienced by drivers, such as driving pattern behavior, accumulated mileage, driving environment, and traffic conditions. In this study, we focused on the factor of causing change of fuel efficiency value, calculated according to how many environmental conditions that appear on the real-road are considered, in producing the fuel consumption formula, and that of the vehicle’s accumulated mileage in a 2.0 L gasoline-fueled vehicle. So, the goals of this research are divided into four major areas to investigate divergence in fuel efficiency obtained from different equations, and what factors and how much CO2 and CO emissions that are closely correlated to fuel efficiency change, depending on the cumulative mileage of the vehicle. First, the fuel consumption value calculated from the non-adjusted formula, was compared with that calculated from the corrected fuel consumption formula. Also, how much CO2 concentration levels change as measured during each of the three driving cycles was analyzed as the vehicle ages. In addition, since the US06 driving cycle is divided into city mode and highway mode, how much CO2 and CO production levels change as the engine ages during acceleration periods in each mode was investigated. Finally, the empirical formula was constructed using fuel economy values obtained when the test vehicle reached 6500 km, 15,000 km, and 30,000 km cumulative mileage, to predict how much fuel consumption of city and highway would worsen, when mileage of the vehicle is increased further. When cumulative mileage values set in this study were reached, experiments were performed by placing the vehicle on a chassis dynamometer, in compliance with the carbon balance method. A key result of this study is that fuel economy is affected by various fuel consumption formula, as well as by aging of the engine. In particular, with aging aspects, the effect of an aging engine on fuel efficiency is insignificant, depending on the load and driving situation.


Author(s):  
Brandt J. Ruszkiewicz ◽  
Tyler Grimm ◽  
Ihab Ragai ◽  
Laine Mears ◽  
John T. Roth

Increasingly strict fuel efficiency standards have driven the aerospace and automotive industries to improve the fuel economy of their fleets. A key method for feasibly improving the fuel economy is by decreasing the weight, which requires the introduction of materials with high strength to weight ratios into airplane and vehicle designs. Many of these materials are not as formable or machinable as conventional low carbon steels, making production difficult when using traditional forming and machining strategies and capital. Electrical augmentation offers a potential solution to this dilemma through enhancing process capabilities and allowing for continued use of existing equipment. The use of electricity to aid in deformation of metallic materials is termed as electrically assisted manufacturing (EAM). The direct effect of electricity on the deformation of metallic materials is termed as electroplastic effect. This paper presents a summary of the current state-of-the-art in using electric current to augment existing manufacturing processes for processing of higher-strength materials. Advantages of this process include flow stress and forming force reduction, increased formability, decreased elastic recovery, fracture mode transformation from brittle to ductile, decreased overall process energy, and decreased cutting forces in machining. There is currently a lack of agreement as to the underlying mechanisms of the electroplastic effect. Therefore, this paper presents the four main existing theories and the experimental understanding of these theories, along with modeling approaches for understanding and predicting the electroplastic effect.


2013 ◽  
Vol 712-715 ◽  
pp. 2173-2178
Author(s):  
Ping Sun ◽  
Xiu Min Yu ◽  
Wei Dong ◽  
Ling He

Hybrid electric vehicle (HEV) is integrated with the engine, the motor and the battery and so on. HEV has a significantly better fuel efficiency compared with conventional vehicles due to its multiple power sources. To evaluate fuel economy, HEV and its subsystem modeling methodologies were provided through the analysis of energy flow. The Equivalent Consumption Minimization Strategy (ECMS) was built based on the prototype. The ECMS implementation analytical formulation was developed. The equivalency factor, one for charging and the other for discharging, each of them was different during a driving cycle. In a certain drive, only a subset of them generates a trend close to zero, which indicates charge-sustainability.


Author(s):  
Denver Tolliver ◽  
Pan Lu

Fuel efficiency is an important consideration in evaluating public-sector investments in multimodal corridors. Two approaches are typically used in corridor studies to forecast railroad diesel fuel consumption: (1) system-average efficiency factors, and (2) detailed analytical estimates derived from train performance calculators. The former method is easy to apply but may not be reflective of the actual mix of trains used. The second method is data- and time-intensive and can only be effectively implemented with specialized software that is not publicly available. An intermediate method is introduced in this paper which allows distinctions among the types of trains that might be utilized in a corridor (e.g., unit, way, and through). A model is estimated from publicly available data that has excellent statistical properties and quantifies the absolute and relative fuel efficiencies of train options. The analysis demonstrates that using system-average fuel consumption factors may significantly understate railroad fuel economy when traffic moves in unit trains instead of mixed train service. The new method offers greater accuracy than system-average comparisons yet is much less data-intensive than train performance calculators or analytical methods.


2015 ◽  
Vol 138 (2) ◽  
Author(s):  
N. Morris ◽  
R. Rahmani ◽  
H. Rahnejat ◽  
P. D. King ◽  
S. Howell-Smith

Minimization of parasitic losses in the internal combustion (IC) engine is essential for improved fuel efficiency and reduced emissions. Surface texturing has emerged as a method palliating these losses in instances where thin lubricant films lead to mixed or boundary regimes of lubrication. Such thin films are prevalent in contact of compression ring to cylinder liner at piston motion reversals because of momentary cessation of entraining motion. The paper provides combined solution of Reynolds equation, boundary interactions, and a gas flow model to predict the tribological conditions, particularly at piston reversals. This model is then validated against measurements using a floating liner for determination of in situ friction of an engine under motored condition. Very good agreement is obtained. The validated model is then used to ascertain the effect of surface texturing of the liner surface during reversals. Therefore, the paper is a combined study of numerical predictions and the effect of surface texturing. The predictions show that some marginal gains in engine performance can be expected with laser textured chevron features of shallow depth under certain operating conditions.


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