Modeling of Gas Turbine Combustor Using Dynamic Neural Network

Author(s):  
Mahmood Lahroodi ◽  
A. A. Mozafari

This paper presents an Artificial Neural Network (ANN) - based modeling technique for prediction of outlet temperature, pressure and mass flow rate of gas turbine combustor. ANN technique has been developed and used to model temperature, pressure and mass flow rate as a nonlinear function of fuel flow rate to the combustion chamber. Results obtained by present modeling are compared with those obtained by experiment. A quantitative analysis of modeling technique has been carried out using different evaluation indices; namely, Mean-Square-Quantization-Error (MSQE) and actual percentage error. The results show the effectiveness and capability of the proposed modeling technique with reasonable accuracies of about 95 percent.

Author(s):  
Alessandro Sorce ◽  
Alessio Martini ◽  
Alberto Traverso ◽  
Giorgio Torelli

Long-term monitoring and diagnostic of power plants is a permanent issue for the energy companies. In particular with the increase of flexible operation (e.g. daily start-up and shutdown cycles, part load operations) the definition of proper diagnostic indicators becomes mandatory. Different monitoring strategies were developed, implemented and tested for the main components of a combined cycle power plant (e.g. Gas Turbine, Heat Recovery Steam Generator, Steam Turbine, Pumps) to prevent fault/failure or to plan/evaluate the maintenance activities. This work focuses on the first principles health assessment of the Heat Recovery Steam Generator (HRSG). The impact of ambient conditions on the gas turbine outlet temperature and mass flow rate and thus on the HRSG behavior is presented referring to the control strategies of the Gas Turbine (GT). To validate the measurements a preprocessing phase basing on Data Reconciliation was performed, aimed at improving the accuracy of the estimation of exhaust mass flow rate entering the HRSG. Gas Turbine and HRSG nergy balances are exploited to reduce the uncertainties of the results, eliminate the outlier data sets and obtain consistent data. Moreover an evaluation of the sensitivity of the indicator will be made basing on field measurements before and after a maintenance intervention.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3731
Author(s):  
Simon Kamerling ◽  
Valéry Vuillerme ◽  
Sylvain Rodat

Using solar power for industrial process heat is an increasing trend to fight against climate change thanks to renewable heat. Process heat demand and solar flux can both present intermittency issues in industrial systems, therefore solar systems with storage introduce a degree of freedom on which optimization, on a mathematical basis, can be performed. As the efficiency of solar thermal receivers varies as a function of temperature and solar flux, it seems natural to consider an optimization on the operating temperature of the solar field. In this paper, a Mixed Integer Linear Programming (MILP) algorithm is developed to optimize the operating temperature in a system consisting of a concentrated solar thermal field with storage, hybridized with a boiler. The MILP algorithm optimizes the control trajectory on a time horizon of 48 h in order to minimize boiler use. Objective function corresponds to the boiler use, for completion of the heat from the solar field, whereas the linear constraints are a simplified representation of the system. The solar field mass flow rate is the optimization variable which is directly linked to the outlet temperature of the solar field. The control trajectory consists of the solar field mass flow rate and outlet temperature, along with the auxiliary mass flow rate going directly to the boiler. The control trajectory is then injected in a 0D model of the plant which performs more detailed calculations. For the purpose of the study, a Linear Fresnel system is investigated, with generic heat demand curves and constant temperature demand. The value of the developed algorithm is compared with two other control approaches: one operating at the nominal solar field output temperature, and the other one operating at the actual demand mass flow rate. Finally, a case study and a sensitivity analysis are presented. The MILP’s control shows to be more performant, up to a relative increase of the annual solar fraction of 4% at 350 °C process temperature. Novelty of this work resides in the MILP optimization of temperature levels presenting high non-linearities, applied to a solar thermal system with storage for process heat applications.


2020 ◽  
Vol 197 ◽  
pp. 10003
Author(s):  
Simone Ghettini ◽  
Alessandro Sorce ◽  
Roberto Sacile

This paper presents a data–driven model for the estimation of the performance of an aircooled steam condenser (ACC) with the aim to develop an efficient online monitoring, summarized by the condenser pressure (or vacuum) as Key Performance Indicator. The estimation of the ACC performance model was based on different dataset from three different combined cycle power plants with a gross power of above 380 MWe each, focusing on stationary condition of the steam turbine. The datasets include both boundary (e.g. Ambient Temperature, Wind Speed) and operative parameters (e.g. steam mass flow rate, Steam turbine power, electrical load of the ACC fans) acquired from the power plants and some derived variable as the incondensable fraction, which calculation is here proposed as additional parameter. After a preliminary sensitivity analysis on data correlation, the paper focuses on the evaluation of different ACC Condenser models: Semi-Empirical model is described trough curves typically based on steam mass flow rate (or condenser load) and the ambient temperature as main parameters. Since monitoring based on ACC design curves Semi-Empirical models, provides biased poor results, with an error of about 15%, the curves parameters were estimated basing on training data set. Other two data driven models were presented, basing on a neural network modelling and multi linear regression technique and compared on the base of the reduced number of input at first and then including aldo the other process variables in the prediction of the condenser back pressure. Estimate the parameters of the Semi-Empirical model, results in a better prediction if just steam mass flow rate and ambient temperature are available, with an error of the 7%, thanks to the knowledge contained within the “curves shapes”, with respect to linear regression (8.3%) and Neural Network models (7.6%). Higher accuracy can be then obtained by considering a larger number of operative parameters and exploiting more complex data-driven model. With a higher number of features, the neural network model has proved a higher accuracy than the linear regression model. In fact, the mean percentage error of the NN model (2.6%), in all plant operating conditions, is slightly lower than the error of the linear regression model, but presents and much lower than the mean error of the Semi-Empirical model thanks to the additional data-based knowledge.


Author(s):  
Nathan Schroeder ◽  
Henk Laubscher ◽  
Brantley Mills ◽  
Clifford K. Ho

Abstract Falling particle receivers (FPRs) are being studied in concentrating solar power applications to enable high temperatures for supercritical CO2 (sCO2) Brayton power cycles. The falling particles are introduced into the cavity receiver via a linear actuated slide gate and irradiated by concentrated sunlight. The thickness of the particle curtain associated with the slide-gate opening dimension dictates the mass flow rate of the particle curtain. A thicker, higher mass flow rate, particle curtain would typically be associated with a smaller temperature rise through the receiver, and a thinner, lower mass flow rate, particle curtain would result in a larger temperature rise. Using the receiver outlet temperature as the process variable and the linear actuated slide gate as the input parameter a proportional, integral, and derivative (PID) controller was implemented to control the temperature of the particles leaving the receiver. The PID parameters were tuned to respond in a quick and stable manner. The PID controlled slide gate was tested using the 1 MW receiver at the National Solar Thermal Test Facility (NSTTF). The receiver outlet temperature was ramped from ambient to 800°C then maintained at the setpoint temperature. After reaching a steady-state, perturbations of 15%–20% of the initial power were applied by removing heliostats to simulate passing clouds. The PID controller reacted to the change in the input power by adjusting the mass flow rate through the receiver to maintain a constant receiver outlet temperature. A goal of ±2σ ≤ 10°C in the outlet temperature for the 5 minutes following the perturbation was achieved.


Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1105 ◽  
Author(s):  
Carlo Carcasci ◽  
Lapo Cheli ◽  
Pietro Lubello ◽  
Lorenzo Winchler

This paper presents an off-design analysis of a gas turbine Organic Rankine Cycle (ORC) combined cycle. Combustion turbine performances are significantly affected by fluctuations in ambient conditions, leading to relevant variations in the exhaust gases’ mass flow rate and temperature. The effects of the variation of ambient air temperature have been considered in the simulation of the topper cycle and of the condenser in the bottomer one. Analyses have been performed for different working fluids (toluene, benzene and cyclopentane) and control systems have been introduced on critical parameters, such as oil temperature and air mass flow rate at the condenser fan. Results have highlighted similar power outputs for cycles based on benzene and toluene, while differences as high as 34% have been found for cyclopentane. The power output trend with ambient temperature has been found to be influenced by slope discontinuities in gas turbine exhaust mass flow rate and temperature and by the upper limit imposed on the air mass flow rate at the condenser as well, suggesting the importance of a correct sizing of the component in the design phase. Overall, benzene-based cycle power output has been found to vary between 4518 kW and 3346 kW in the ambient air temperature range considered.


Author(s):  
Chihiro Myoren ◽  
Yasuo Takahashi ◽  
Manabu Yagi ◽  
Takanori Shibata ◽  
Tadaharu Kishibe

An axial compressor was developed for an industrial gas turbine equipped with a water atomization cooling (WAC) system, which is a kind of inlet fogging technique with overspray. The compressor performance was evaluated using a 40MW-class test facility for the advanced humid air turbine system. A prediction method to estimate the effect of WAC was developed for the design of the compressor. The method was based on a streamline curvature (SLC) method implementing a droplet evaporation model. Four test runs with WAC have been conducted since February 2012. The maximum water mass flow rate was 1.2% of the inlet mass flow rate at the 4th test run, while the design value was 2.0%. The results showed that the WAC decreased the inlet and outlet temperatures compared with the DRY (no fogging) case. These decreases changed the matching point of the gas turbine, and increased the mass flow rate and the pressure ratio by 1.8% and 1.1%, respectively. Since prediction results agreed with the results of the test run qualitatively, the compressor performance improvement by WAC was confirmed both experimentally and analytically. The test run with the design water mass flow rate is going to be conducted in the near future.


Author(s):  
B. Facchini ◽  
M. Surace ◽  
S. Zecchi

Significant improvements in gas turbine cooling technology are becoming harder as progress goes over and over. Several impingement cooling solutions have been extensively studied in past literature. An accurate and extensive numerical 1D simulation on a new concept of sequential impingement was performed, showing good results. Instead of having a single impingement plate, we used several perforated plates, connecting the inlet of each one with the outlet of the previous one. Main advantages are: absence of the negative interaction between transverse flow and last rows impinging jets (reduced deflection); better distribution of pressure losses and heat transfer coefficients among the different plates, especially when pressure drops are significant and available coolant mass flow rate is low (lean premixed combustion chamber and LP turbine stages). Practical applications can have a positive influence on both cooled nozzles and combustion chambers, in terms of increased cooling efficiency and coolant mass flow rate reduction. Calculated effects are used to analyze main influences of such a cooling system on global performances of power plants.


Author(s):  
Ryo Kubo ◽  
Fumio Otomo ◽  
Yoshitaka Fukuyama ◽  
Yuhji Nakata

A CFD investigation was conducted on the total pressure loss variation for a linear nozzle guide vane cascade of a gas turbine, due to the individual film injections from the leading edge shower head, the suction surface, the pressure surface and the trailing edge slot. The results were compared with those of low speed wind tunnel experiments. A 2-D Navier-Stokes procedure for a 2-D slot injection, which approximated a row of discrete film holes, was performed to clarify the applicable limitation in the pressure loss prediction during an aerodynamic design stage, instead of a costly 3-D procedure for the row of discrete holes. In mass flow rate ratios of injection to main flow from 0% to 1%, the losses computed by the 2-D procedure agreed well with the experimental losses except for the pressure side injection cases. However, as the mass flow rate ratio was increased to 2.5%, the agreement became insufficient. The same tendency was observed in additional 3-D computations more closely modeling the injection hole shapes. The summations of both experimental and computed loss increases due to individual row injections were compared with both experimental and computed loss increases due to all-row injection with the mass flow rate ratio ranging from 0% to 7%. Each summation agreed well with each all-row injection result. Agreement between experimental and calculated results was acceptable. Therefore, the loss due to all-row injections in the design stage can be obtained by the correlations of 2-D calculated losses from individual row injections. To improve more precisely the summation prediction for the losses due to the present all-row injections, extensive research on the prediction for the losses due to the pressure side injection should be carried out.


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