Parametrical Study of the Flat-Tube and Pin Fin Heat Exchangers

2007 ◽  
Author(s):  
Maria Pascu ◽  
Naser Sahiti ◽  
Franz Durst
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Automobile Industry ◽  
Heat Exchangers ◽  
Unit Area ◽  
Pin Fin ◽  
Flow Length ◽  
Louvered Fin ◽  
Pin Fins ◽  
Constant Versus

The main objective of the present work was the derivation of heat transfer and pressure drop characteristics for pin fins which could be applied in heat exchangers used in the automobile industry. For this, 34 models of pin fin heat exchangers, characterized by a pin diameter of 0.35 mm, with both inline and staggered arrangements, were numerically investigated. The numerical results were validated through various comparison and validation procedures. The best performing pin fin configuration was determined by employing the performance plot: heat transfer per unit volume (or per unit area, if the pin height is constant) versus the energy input reduced to the same parameter as the heat transfer (volume or area). The heat exchanger performance plot showed that, for the investigated flow length, the staggered pin fin configuration performs better when compared to the inline arrangement. In order to prove the industrial applicability of these results, a louvered fin heat exchanger, commonly used as a car radiator, was experimentally investigated. A comparison of the best performing pin fin heat exchanger with the louvered fin model revealed an enhancement in the heat transfer of the pin fin model of 35%.

Thermal Resistance and Pressure Drop of Silicon Based Micro Pin Fin Heat Exchanger Under Cross Flow

2005 ◽  
Author(s):  
Ravi S. Prasher ◽  
John Dirner ◽  
Je-Young Chang ◽  
Alan Myers ◽  
David Chau ◽  
...  
Keyword(s):  
Heat Exchanger ◽  
Thermal Resistance ◽  
Heat Exchangers ◽  
Cross Flow ◽  
Temperature Sensors ◽  
Test Chip ◽  
Pin Fin ◽  
Pin Fins ◽  
Silicon Based ◽  
Micro Pin Fins

We have performed a parametric study of the thermal and hydraulic performance of silicon-based micro pin fin heat exchangers with water as the fluid. Circular and square micro pin fins have been fabricated. The pin dimensions ranged from 50 μm to 150 μm. The test chip is unique because it has 20 micro temperature sensors of the size 75 μm × 75 μm to accurately capture the thermal resistance of the micro pin fin heat exchanger. Data shows that there is no difference in the hydraulic and the thermal resistance of circular and square pins. Conventional correlations for friction factor and Nusselt number match well with the data.

Optimization of Pin-Fins for a Heat Exchanger by Entropy Generation Minimization and Constructal Law

2015 ◽  
Vol 137 (6) ◽  
Author(s):  
Gongnan Xie ◽  
Yidan Song ◽  
Masoud Asadi ◽  
Giulio Lorenzini
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Entropy Generation ◽  
Thermal Energy ◽  
Pin Fin ◽  
Entropy Generation Minimization ◽  
Flow And Heat Transfer ◽  
Constructal Law ◽  
Pin Fins ◽  
Computational Fluid Dynamics Cfd

Pin-fins are considered as one of the best elements for heat transfer enhancement in heat exchangers. In this study, the topology of pin-fins (length, diameter, and shape) is optimized based on the entropy generation minimization (EGM) theory coupled with the constructal law (CL). Such pin-fins are employed in a heat exchanger in a sensible thermal energy storage (TES) system so as to enhance the rate of heat transfer. First, the EGM method is used to obtain the optimal length of pin-fins, and then the CL is applied to get the optimal diameter and shape of pin-fins. Reliable computational fluid dynamics (CFD) simulations of various constructal pin-fin models are performed, and detailed flow and heat transfer characteristics are presented. The results show that by using the proposed system with optimized pin-fin heat exchanger the stored thermal energy can be increased by 10.2%.

Experimental and Numerical Investigations on Louvered Fin-and-Tube Heat Exchanger With Variable Geometrical Parameters

2017 ◽  
Vol 9 (2) ◽  
Author(s):  
Kourosh Javaherdeh ◽  
Ahmad Vaisi ◽  
Rouhollah Moosavi ◽  
Mehdi Esmaeilpour
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Heat Transfer Performance ◽  
Geometrical Parameters ◽  
Flow Conditions ◽  
Tube Heat Exchanger ◽  
Numerical Investigations ◽  
Louvered Fin ◽  
Fin Length

The effects of geometrical arrangement on the heat transfer and pressure drop characteristics in compact louvered fin-and-tube heat exchangers were studied experimentally and numerically along with ε−NTU method. Different geometrical parameters including louver angle, louver pitch, louver number, the nonlouvered inlet and exit fin length, and redirection of fluid flow are considered to determine their effects on the flow field. The study is performed for different louver angles varying from θL=12 to 60 deg, and optimal heat transfer rate is obtained at louver angle of θL=28deg. Also, it is found that increasing the louver number, NL, on the fin surface enhances the heat transfer performance. It is shown that the average Nusselt number is increased as the louver pitch is decreased and its optimum value is obtained at Lp=0.9 mm. However, comparing to the effect of louver number, the louver pitch has a small effect on the performance of the heat exchanger. Additionally, the optimum values of nonlouvered inlet and exit fin length and redirection length of fin are obtained with different flow conditions.

scholarly journals Efficiency Improvement of Miniaturized Heat Exchangers

Fluids ◽  
2021 ◽  
Vol 6 (1) ◽  
pp. 25
Author(s):  
Iris Gerken ◽  
Thomas Wetzel ◽  
Jürgen J. Brandner
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Heat Exchangers ◽  
Assessment Method ◽  
Flow Path ◽  
Transfer Enhancement ◽  
Pressure Losses ◽  
Pin Fin ◽  
Additional Pressure ◽  
The Impact

Micro heat exchangers have been revealed to be efficient devices for improved heat transfer due to short heat transfer distances and increased surface-to-volume ratios. Further augmentation of the heat transfer behaviour within microstructured devices can be achieved with heat transfer enhancement techniques, and more precisely for this study, with passive enhancement techniques. Pin fin geometries influence the flow path and, therefore, were chosen as the option for further improvement of the heat transfer performance. The augmentation of heat transfer with micro heat exchangers was performed with the consideration of an improved heat transfer behaviour, and with additional pressure losses due to the change of flow path (pin fin geometries). To capture the impact of the heat transfer, as well as the impact of additional pressure losses, an assessment method should be considered. The overall exergy loss method can be applied to micro heat exchangers, and serves as a simple assessment for characterization. Experimental investigations with micro heat exchanger structures were performed to evaluate the assessment method and its importance. The heat transfer enhancement was experimentally investigated with microstructured pin fin geometries to understand the impact on pressure loss behaviour with air.

scholarly journals Heat Transfer From Low Aspect Ratio Pin Fins

2007 ◽  
Author(s):  
Michael E. Lyall ◽  
Alan A. Thrift ◽  
Atul Kohli ◽  
Karen A. Thole
Keyword(s):  
Heat Transfer ◽  
Aspect Ratio ◽  
Gas Turbines ◽  
Channel Height ◽  
Internal Cooling ◽  
Number Range ◽  
Pin Fin ◽  
Heat Transfer Augmentation ◽  
Low Aspect Ratio ◽  
Pin Fins

The performance of many engineering devices from power electronics to gas turbines is limited by thermal management. Heat transfer augmentation in internal flows is commonly achieved through the use of pin fins, which increase both surface area and turbulence. The present research is focused on internal cooling of turbine airfoils using a single row of circular pin fins that is oriented perpendicular to the flow. Low aspect ratio pin fins were studied whereby the channel height to pin diameter was unity. A number of spanwise spacings were investigated for a Reynolds number range between 5000 to 30,000. Both pressure drop and spatially-resolved heat transfer measurements were taken. The heat transfer measurements were made on the endwall of the pin fin array using infrared thermography and on the pin surface using discrete thermocouples. The results show that the heat transfer augmentation relative to open channel flow is the highest for smallest spanwise spacings and lowest Reynolds numbers. The results also indicate that the pin fin heat transfer is higher than the endwall heat transfer.

Development of Heat Exchanger Fouling Model and Preventive Maintenance Diagnostic Tool

2007 ◽  
Vol 2 (2) ◽  
Author(s):  
H. Zabiri ◽  
V. R. Radhakrishnan ◽  
M. Ramasamy ◽  
N. M. Ramli ◽  
V. Do Thanh ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Predictive Model ◽  
Diagnostic Tool ◽  
Preventive Maintenance ◽  
Heat Exchangers ◽  
Waste Heat ◽  
A Priori ◽  
Transfer Efficiency ◽  
Heat Transfer Efficiency

The Crude Preheat Train (CPT) is a set of large heat exchangers which recover the waste heat from product streams back to preheat the crude oil. The overall heat transfer coefficient in these heat exchangers may be significantly reduced due to fouling. One of the major impacts of fouling in CPT operation is the reduced heat transfer efficiency. The objective of this paper is to develop a predictive model using statistical methods which can a priori predict the rate of the fouling and the decrease in heat transfer efficiency in a heat exchanger in a crude preheat train. This predictive model will then be integrated into a preventive maintenance diagnostic tool to plan the cleaning of the heat exchanger to remove the fouling and bring back the heat exchanger efficiency to their peak values. The fouling model was developed using historical plant operating data and is based on Neural Network. Results show that the predictive model is able to predict the shell and tube outlet temperatures with excellent accuracy, where the Root Mean Square Error (RMSE) obtained is less than 1%, correlation coefficient R2 of approximately 0.98 and Correct Directional Change (CDC) values of more than 90%. A preliminary case study shows promising indication that the predictive model may be integrated into a preventive maintenance scheduling for the heat exchanger cleaning.

Heat Transfer Performance of Different Nanofluids Flows in a Helically Coiled Heat Exchanger

2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Friction Factor ◽  
Heat Exchangers ◽  
Heat Transfer Performance ◽  
Volume Concentration ◽  
Transfer Performance

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.

Analisis Perbandingan Jenis Material Penukar Kalor Plat Datar Aliran Silang Untuk Proses Pengeringan Kayu

2021 ◽  
Vol 9 (1) ◽  
pp. 60-71
Author(s):  
Abeth Novria Sonjaya ◽  
Marhaenanto Marhaenanto ◽  
Mokhamad Eka Faiq ◽  
La Ode M Firman
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Flat Plate ◽  
Heat Exchangers ◽  
Fluid Dynamic ◽  
Cross Flow ◽  
Plate Heat ◽  
Dry Air ◽  
Copper Material ◽  
Plate Type

The processed wood industry urgently needs a dryer to improve the quality of its production. One of the important components in a dryer is a heat exchanger. To support a durable heat transfer process, a superior material is needed. The aim of the study was to analyze the effectiveness of the application of cross-flow flat plate heat exchangers to be used in wood dryers and compare the materials used and simulate heat transfer on cross-flow flat plate heat exchangers using Computational Fluid Dynamic simulations. The results showed that there was a variation in the temperature out of dry air and gas on the flat plate heat exchanger and copper material had a better heat delivery by reaching the temperature out of dry air and gas on the flat plate type heat exchanger of successive cross flow and.   overall heat transfer coefficient value and the effectiveness value of the heat exchanger of the heat transfer characteristics that occur with the cross-flow flat plate type heat exchanger in copper material of 251.74725 W/K and 0.25.

Heat Transfer and Pressure Loss Characteristics of Pin-Fins With Different Shapes in a Wide Channel

2017 ◽  
Author(s):  
Jin Xu ◽  
Jiaxu Yao ◽  
Pengfei Su ◽  
Jiang Lei ◽  
Junmei Wu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Thermal Performance ◽  
Pressure Loss ◽  
Bottom Surface ◽  
Number Range ◽  
Pin Fin ◽  
Nominal Diameter ◽  
Pin Fins

Convective heat transfer enhancement and pressure loss characteristics in a wide rectangular channel (AR = 4) with staggered pin fin arrays are investigated experimentally. Six sets of pin fins with the same nominal diameter (Dn = 8mm) are tested, including: Circular, Elliptic, Oblong, Dropform, NACA and Lancet. The relative spanwise pitch (S/Dn = 2) and streamwise pitch (X/Dn = 4.5) are kept the same for all six sets. Same nominal diameter and arrangement guarantee the same blockage area in the channel for each set. Reynolds number based on channel hydraulic diameter is from 10000 to 70000 with an increment of 10000. Using thermochromic liquid crystal (R40C20W), heat transfer coefficients on bottom surface of the channel are achieved. The obtained friction factor, Nusselt number and overall thermal performance are compared with the previously published data from other groups. The averaged Nusselt number of Circular pin fins is the largest in these six pin fins under different Re. Though Elliptic has a moderate level of Nusselt number, its pressure loss is next to the lowest. Elliptic pin fins have pretty good overall thermal performance in the tested Reynolds number range. When Re>40000, Lancet has a same level of performance as Circular, but its pressure loss is much lower than Circular. These two types are both promising alternative configuration to Circular pin fin used in gas turbine blade.

Heat Transfer Characteristics of a Flow Passage With Long Pin Fins and Improving Heat Transfer Coefficient by Adding Turbulence Promoters on a Endwall

2001 ◽  
Author(s):  
K. Takeishi ◽  
T. Nakae ◽  
K. Watanabe ◽  
M. Hirayama
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Aspect Ratio ◽  
Transfer Coefficient ◽  
High Heat ◽  
Atmospheric Conditions ◽  
Pin Fin ◽  
High Heat Transfer ◽  
Turbine Vanes ◽  
Pin Fins

Pin fins are normally used for cooling the trailing edge region of a turbine, where their aspect ratio (height H/diameter D) is characteristically low. In small turbine vanes and blades, however, pin fins may also be located in the middle region of the airfoil. In this case, the aspect ratio can be quite large, usually obtaining values greater than 4. Heat transfer tests, which are conducted under atmospheric conditions for the cooling design of turbine vanes and blades, may overestimate the heat transfer coefficient of the pin-finned flow channel for such long pin fins. The fin efficiency of a long pin fin is almost unity in a low heat transfer situation as it would be encountered under atmospheric conditions, but can be considerably lower under high heat transfer conditions and for pin fins made of low thermal conductivity material. A series of tests with corresponding heat transfer models has been conducted in order to clarify the heat transfer characteristics of the long pin-finned flow channel. It is assumed that heat transfer coefficients can be predicted by the linear combination of two heat transfer equations, which were separately developed for the pin fin surface and for tubes in crossflow. To confirm the suggested combined equations, experiments have been carried out, in which the aspect ratio and the thermal conductivity of the pin were the test parameters. To maintain a high heat transfer coefficient for a long pin fin under high-pressure conditions, the heat transfer was augmented by adding a turbulence promoter on the pin-finned endwall surface. A corresponding equation that describes this situation has been developed. The predicted and measured values showed good agreement. In this paper, a comprehensive study on the heat transfer of a long pin-fin array will be presented.

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